Automatic blanking bin adjusting device for tobacco rolling and packaging production line
By introducing an automatic adjustment device on the tobacco roll pack production line, the volume of the blanking bin is adjusted in real time, the cigarette feed conveying problem caused by the speed changes of the winding equipment and packaging equipment is solved, and automatic adjustment and stable delivery are achieved.
Patent Information
- Application Number
- CN202422016511.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the production of tobacco roll bags, when the speed of the rolling equipment and packaging equipment changes, the prior art requires manual adjustment of the blanking bin parameters, resulting in high labor intensity and adjustment errors, resulting in low production efficiency.
An automatic adjustment device consisting of an adjustment plate, push rod and drive device is used to adjust the volume of the blanking bin in real time through the controller to match the speed changes of the winding equipment and the packaging equipment to avoid interruption of the cigarette feed transportation or excessive blockage.
Automatic adjustment of the blanking silo is realized, manual intervention is reduced, production efficiency is improved, the stability of cigarette feed conveying is ensured, and the phenomenon of cigarette feed conveying is avoided.
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Figure CN223157864U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette making and packing production equipment, in particular to an adjusting device for a blanking bin in a cigarette making and packing production line. Background Art
[0002] In tobacco cigarette making and packing production, generally, cigarette rods are conveyed between a tipping machine and a packing machine through the connection of auxiliary equipment, which is used for cigarette rod storage and transfer between the tipping machine and the packing machine. The blanking bin on the auxiliary equipment is used for temporarily storing the cigarette rods transported by the conveyor belt of the tipping machine; the cigarette rods in the blanking bin are then dropped and transferred to the packing machine, thus playing a buffering role in the process of transporting cigarette rods between the tipping machine and the packing machine and ensuring the production rhythm between the tipping machine and the packing machine.
[0003] In the actual production process, the packing machine and the tipping machine do not run at a completely constant speed. When there is a speed change, due to the inability of the cigarette rod conveying speed matching to respond quickly, there will be a situation of cigarette rod conveying interruption or over-blocking of cigarette rods in the auxiliary equipment. In the prior art, in order to adapt to the speed changes of the tipping machine and the packing machine, workers need to manually adjust the parameters of the auxiliary equipment every time to meet the buffering of the connection of cigarette rods between the two devices under variable speed conditions and avoid cigarette rod conveying interruption or over-blocking. This parameter adjustment method has a large labor intensity, a long manual adjustment time and may have adjustment errors, resulting in a reduction in the production efficiency of the cigarette making and packing workshop. Summary of the Utility Model
[0004] In view of the above-mentioned disadvantages of the prior art, the technical problem to be solved by the utility model is to provide an automatic adjusting device for a blanking bin in a tobacco cigarette making and packing production line, which can automatically adjust the feeding and blanking efficiency of the blanking bin when the speeds of the packing machine and the tipping machine change.
[0005] To solve the above technical problem, the utility model adopts the following technical solutions:
[0006] An automatic adjusting device for a blanking bin in a tobacco cigarette making and packing production line, the blanking bin includes a feeding port and a discharging port, a cigarette rod input conveyor is arranged at the feeding port, and further includes an adjusting plate, a controller, a push-pull rod and a driving device for driving the push-pull rod to move. One end of the adjusting plate is connected to a rotating shaft, the push-pull rod is connected to the adjusting plate, and the driving device drives the adjusting plate to rotate around the rotating shaft through the push-pull rod to adjust the volume of the blanking bin. The controller is respectively connected to the cigarette rod input conveyor and the driving device.
[0007] In an embodiment, a tension spring is further included. One end of the tension spring is connected to the push-pull rod, and the other end of the tension spring is connected to the adjusting plate.
[0008] Preferably, a connecting seat is provided at the end of the push rod, and the connecting seat is connected to the tension spring.
[0009] Furthermore, a transmission structure is further included, and the transmission structure is connected between the adjusting plate and the push rod.
[0010] Furthermore, the transmission structure includes a sprocket and a chain that cooperate with each other. The sprocket is installed on the rotating shaft and is connected to the adjusting plate; one end of the chain is fixed to the sprocket, and the other end is connected to the push rod.
[0011] In one embodiment, the driving device is an electric push rod, and the telescopic rod of the electric push rod constitutes the push rod.
[0012] Furthermore, the driving device is installed on a fixed bracket.
[0013] In one embodiment, the driving device is a cylinder or a hydraulic cylinder, and the piston rod of the cylinder or the hydraulic cylinder constitutes the push rod.
[0014] Furthermore, a solenoid valve connected to the cylinder or the hydraulic cylinder is further included, and the solenoid valve is connected to the controller.
[0015] The utility model has the following beneficial effects: The automatic adjusting device for the blanking bin of the tobacco cigarette packing production line of the utility model includes an adjusting plate, a controller, a push rod, and a driving device for driving the movement of the push rod. The driving device drives the adjusting plate to rotate around the rotating shaft through the push rod, which can better control and adjust the volume of the blanking bin, making it more convenient for cigarette feeding and blanking. When the speeds of the cigarette tipping equipment and the packaging equipment change, it can automatically adjust the feeding and blanking efficiency of the blanking bin, improve the speed matching performance of the blanking bin, reduce the frequency of parameter adjustment to adapt to the speed changes of the tipping equipment and the packaging equipment, reduce the labor intensity, and can accurately and efficiently complete the feeding and blanking of the blanking bin, avoiding the phenomena of cigarette conveying interruption and overloading blockage, playing a buffering role in the connection of cigarettes between the tipping equipment and the packaging equipment, and realizing the stable conveying of cigarettes in the blanking bin. Description of the Drawings
[0016] Figure 1 It is a schematic diagram (feeding state) of the automatic adjusting device for the blanking bin of the utility model.
[0017] Figure 2 It is a schematic diagram (blanking state) of the automatic adjusting device for the blanking bin of the utility model.
[0018] Figure 3 It is a driving device composed of a cylinder in the utility model.
[0019] Description of the Reference Numerals
[0020] 1 Driving device
[0021] 12 Push-pull rod
[0022] 13 Connecting seat
[0023] 2 Rotating shaft
[0024] 3 Solenoid valve
[0025] 31 Pneumatic connector
[0026] 4 Cigarette feeding belt
[0027] 41 Upper conveying roller
[0028] 42 Lower conveying roller
[0029] 5 Tension spring
[0030] 6 Fixed bracket
[0031] 7 Transmission structure
[0032] 71 Sprocket
[0033] 72 Chain
[0034] 8 Blanking bin
[0035] 9 Adjusting plate
[0036] 10 Feed inlet
[0037] 11 Discharge outlet Specific embodiments
[0038] The following further describes in detail the specific embodiments of the present invention with reference to the accompanying drawings. These embodiments are only used to illustrate the present invention and are not intended to limit the present invention.
[0039] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0040] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0041] In addition, in the description of the present utility model, unless otherwise stated, the meaning of "a plurality of" is two or more.
[0042] Such as Figure 1 or Figure 2 , the blanking bin 8 is arranged between the tipping and packaging equipment on the cigarette making and packaging production line, and is used for storing and transferring cigarettes. It includes a feeding port 10 and a discharging port 11. At the feeding port 10, there are two parallel cigarette conveying belts 4. The cigarettes coming from the tipping equipment are conveyed by the cigarette conveying belts 4, enter the blanking bin 8 from the feeding port 10, and then go to the packaging equipment from the discharging port 11.
[0043] The automatic adjusting device of the blanking bin of the present utility model includes an adjusting plate 9, a push-pull rod 12, and a driving device 1 for driving the movement of the push-pull rod 12 (see Figure 3 ), one end of the adjusting plate 9 is connected to a rotating shaft 2, and the driving device 1 drives the adjusting plate 9 to rotate around the rotating shaft 2 through the push-pull rod 12 for adjusting the volume of the blanking bin 8. Specifically, the automatic adjusting device of the blanking bin further includes a tension spring 5 and a transmission structure 7. One end of the tension spring 5 is connected to the push-pull rod 12, and the other end is connected to the adjusting plate 9 through the transmission structure 7; the transmission structure 7 includes a sprocket 71 and a chain 72 that cooperate with each other. The sprocket 71 is fan-shaped, its center is installed on the rotating shaft 2, the sprocket 71 is fixedly connected to the adjusting plate 9, and the sprocket 71 drives the adjusting plate 9 to rotate together to realize the adjustment of the space size of the blanking bin 8; one end of the chain 72 is fixed on the sprocket 71, and the other end is connected to the push-pull rod 12 through the tension spring 5. The magnitude of the restoring force of the tension spring 5 is controlled by the telescopic movement of the push-pull rod 12. The restoring force of the tension spring 5 pulls the chain 72 to move, and the chain 72 drives the sprocket 71 to rotate, thereby driving the adjusting plate 9 to rotate according to the feeding and blanking states; the automatic adjusting device of the blanking bin 8 further includes a controller, which is respectively connected to the cigarette conveying belt 4 and the driving device 1, collects the start-stop signal and / or rotation speed signal of the cigarette conveying belt 4, and then outputs a signal to control the driving device 1 to make the adjusting plate 9 of the blanking bin 8 rotate around the rotating shaft 2 accordingly.
[0044] Such as Figure 3, the driving device 1 is installed on a fixed bracket 6, which facilitates the fixed installation of the driving device 1 at a suitable position on the cigarette packing production line. A connecting seat 13 is provided at the end of the push-pull rod 12, and the connecting seat 13 is connected to the tension spring 5, which facilitates the reliable installation of the tension spring 5 on the push-pull rod 12. The driving device 1 can be a linear actuator such as an electric push rod, a cylinder or a hydraulic cylinder. When the driving device 1 is an electric push rod, the electric push rod is directly connected to the controller, and the telescopic rod of the electric push rod constitutes the push-pull rod 12; when the driving device 1 is a cylinder or a hydraulic cylinder, the cylinder or the hydraulic cylinder is connected to the controller through the solenoid valve 3, and the solenoid valve 3 is communicated with the cylinder or the hydraulic cylinder through the pneumatic connector 31, and the piston rod of the cylinder or the hydraulic cylinder constitutes the push-pull rod 12.
[0045] The working process of the above-mentioned preferred embodiment of the present invention will be introduced in detail below:
[0046] As Figure 1 , when the cigarette enters the blanking bin 8 (feeding), the cigarette enters the blanking bin 8 from the feeding port 10 through the feeding belt. The upper conveying roller 41 of the cigarette feeding belt 4 rotates counterclockwise, and the lower conveying roller 42 of the cigarette feeding belt 4 rotates clockwise. The cigarette coming from the cigarette making and tipping equipment enters the blanking bin 8 under the driving action of the cigarette feeding belt 4, so as to realize the transmission and feeding of the cigarette. If the feeding speed is greater than the discharging speed, as the number of cigarettes in the blanking bin 8 increases, due to the elastic characteristics of the tension spring 5, the adjusting plate 9 can rotate clockwise around the rotating shaft 2 by a certain angle under the extrusion and gravity of the cigarettes in the blanking bin 8, and the volume of the blanking bin 8 becomes larger. At the same time, the tension spring 5 is stretched, and the pulling force of the tension spring 5 that hinders the clockwise rotation of the adjusting plate 9 also becomes larger, which may cause extrusion deformation of the cigarettes. Therefore, when the cigarette feeding belt 4 rotates, the controller in the present invention will collect the signal of the running state of the cigarette feeding belt 4. When the controller collects the signal of the running state of the cigarette feeding belt 4, it judges that it is necessary to expand the volume of the blanking bin 8 and outputs a signal to the solenoid valve 3. As Figure 3 shown, the solenoid valve 3 controls the cylinder to drive the push-pull rod 12 to extend through the pneumatic connector 31, the elongation of the tension spring 5 becomes smaller, and the pressure generated by the tension spring 5 on the cigarette through the adjusting plate 9 becomes smaller. That is to say, when the feeding belt runs, according to the starting or accelerating state of the cigarette feeding belt 4, the adjusting plate 9 of the automatic adjusting device of the blanking bin will automatically increase the angle of rotation clockwise, and the volume of the blanking bin 8 becomes larger, which is convenient for feeding and can prevent the cigarettes in the blanking bin 8 from being blocked during feeding.
[0047] As Figure 2, if the feeding speed is less than the discharging speed, including when the cigarette conveying belt 4 stops, as the number of cigarettes in the blanking bin 8 decreases, the outward thrust of the cigarettes in the blanking bin 8 on the adjusting plate 9 is less than the pulling force of the tension spring 5 on the adjusting plate 9, causing the adjusting plate 9 to rotate counterclockwise around the rotating shaft 2, reducing the volume of the blanking bin 8. The gradually erected adjusting plate 9 is conducive to cigarette blanking, but its response speed and action range are limited. To further prevent the interruption of cigarette transfer, when the conveying belt stops or runs at a reduced speed, the controller in the present utility model will collect the signal of the conveying belt stopping or running at a reduced speed, determine that the volume of the blanking bin 8 needs to be reduced, and output a signal to the solenoid valve 3. As Figure 3 shown, the solenoid valve 3 controls the cylinder through the pneumatic connector 31, causing the push-pull rod 12 to contract and the tension spring 5 to be stretched. The restoring force of the stretched tension spring 5 will increase, and the pulling force generated by the other end of the tension spring 5 on the adjusting plate 9 will increase. That is to say, when the cigarette conveying belt 4 stops or runs at a reduced speed, the adjusting plate 9 of the automatic adjusting device of the blanking bin will automatically increase the angle of rotation counterclockwise, further reducing the volume of the blanking bin 8, facilitating the rapid blanking of the cigarettes in the blanking bin 8, and preventing the occurrence of cigarette interruption.
[0048] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and replacements can be made, and these improvements and replacements should also be regarded as the protection scope of the present utility model.
Claims
1. An automatic adjustment device for a blanking bin in a tobacco packing production line, the blanking bin (8) includes a feed inlet (10) and a discharge outlet (11), and a cigarette conveying belt (4) is provided at the feed inlet (10), characterized in that, It further includes a regulating plate (9), a controller, a push-pull rod (12), and a driving device (1) for driving the movement of the push-pull rod (12). One end of the regulating plate (9) is connected to a rotating shaft (2). The push-pull rod (12) is connected to the regulating plate (9). The driving device (1) drives the regulating plate (9) to rotate around the rotating shaft (2) through the push-pull rod (12) for adjusting the volume of the blanking bin (8). The controller is respectively connected to the cigarette feeding belt (4) and the driving device (1).
2. The adjusting device according to claim 1, characterized in that, It further includes a tension spring (5). One end of the tension spring (5) is connected to the push-pull rod (12), and the other end of the tension spring (5) is connected to the regulating plate (9).
3. The adjusting device according to claim 2, characterized in that, A connecting seat (13) is provided at the end of the push-pull rod (12), and the connecting seat (13) is connected to the tension spring (5).
4. The adjusting device according to claim 1, characterized in that, It further includes a transmission structure (7), and the transmission structure (7) is connected between the regulating plate (9) and the push-pull rod (12).
5. The adjusting device according to claim 4, characterized in that The transmission structure (7) includes a sprocket (71) and a chain (72) that cooperate with each other. The sprocket (71) is installed on the rotating shaft (2) and is connected to the regulating plate (9). One end of the chain (72) is fixed to the sprocket (71), and the other end is connected to the push-pull rod (12).
6. The adjusting device according to claim 1, characterized in that, The driving device (1) is an electric push rod, and the telescopic rod of the electric push rod constitutes the push-pull rod (12).
7. The adjusting device according to claim 1, characterized in that The driving device (1) is installed on a fixed bracket (6).
8. The adjusting device according to claim 1, characterized in that, The driving device (1) is a cylinder or a hydraulic cylinder, and the piston rod of the cylinder or the hydraulic cylinder constitutes the push-pull rod (12).
9. The adjusting device according to claim 8, characterized in that, It further includes a solenoid valve (3) connected to the cylinder or the hydraulic cylinder, and the solenoid valve (3) is connected to the controller.