Mixing and stirring device for chemical raw materials
Through the combination of lifting and vibration components, the comprehensive coverage and stirring of chemical raw materials is achieved, solving the problem of uneven mixing of raw materials in chemical mixing and stirring equipment, and improving mixing uniformity and efficiency.
Patent Information
- Application Number
- CN202422228160.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-11
AI Technical Summary
In existing chemical mixing and agitating equipment, raw materials are easily mixed well around the stirring structure, while raw materials far from the stirring structure are easily piled up into groups or slices, resulting in uneven mixing and affecting subsequent use.
A mixing and agitating device for chemical raw materials is designed. Using the combination of lifting components and stirring components, the stirring roller can circumferentially stir in the horizontal plane and freely lift and lower in the vertical direction. Combined with the mixing components and vibration components, the comprehensive coverage and stirring of various layers of raw materials in the work box are achieved.
It significantly improves the mixing uniformity and efficiency of raw materials, ensures that raw materials away from the stirring structure area can be fully mixed, reduces the phenomenon of clumping or flaking, and improves the mixing effect.
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Figure CN223159162U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of raw material processing, in particular to a mixing and stirring device for chemical raw materials. Background Technique
[0002] Chemical mixing and stirring equipment is a commonly used mixing equipment in chemical plants. It mainly drives a stirring shaft through a motor to stir reactants to fully react to obtain the required products. The existing chemical mixing and stirring equipment usually stirs the raw materials in the equipment with a single stirring shaft.
[0003] After retrieval, the patent with the Chinese patent number CN206325438U discloses a highly efficient mixing and stirring device for chemical raw materials that is easy to clean, including a tank body and an upper cover; the inside of the tank body is set as a mixing chamber, and an upper cover is arranged at the top opening; a cleaning device and a feeding device are arranged on the upper cover; the cleaning device consists of a transmission box, a rotating motor, a water inlet pipe and a rotating spray disc; the feeding device consists of a feeding tank, a crushing motor, a crushing rotating shaft, a fixed blade and a rotating blade; a stirring device is arranged at the bottom of the mixing chamber; the stirring device consists of a stirring motor, a stirring shaft, stirring blades and a scraping plate; the bottom surface of the tank body is connected to the bottom plate through a damping device; this utility model crushes the agglomerated chemical raw materials through the feeding device, improves the mixing quality, prevents the existence of large raw materials, and reduces the quality of the product.
[0004] The above-mentioned stirring equipment generally realizes the stirring process of raw materials through a stirrer arranged inside the equipment. However, in the actual operation process, due to the fixed position and height of the stirring structure, the mixing effect of the raw materials in the area around the stirring structure is better, while the raw materials far from the stirring structure are easy to accumulate on the inner wall of the equipment, forming groups or flakes. The uneven mixing of the raw materials themselves also affects the subsequent use of the raw materials. Based on this, the utility model designs a mixing and stirring device for chemical raw materials to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a mixing and stirring device for chemical raw materials, which solves the problem of uneven mixing of raw materials in the background technique.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0007] A mixing and stirring device for chemical raw materials, a sealing door is installed on the right side of the working box;
[0008] Working mechanism, the working mechanism is located in the inner cavity and at the top of the working box and is used for mixing and stirring raw materials. The working mechanism includes a lifting component, a stirring component and a mixing component. The lifting component is located at the top of the working box and is used for lifting the stirring component. The stirring component is located at the bottom of the lifting component and is used for stirring the raw materials. The mixing component is located in the inner cavity of the working box and is used for mixing the raw materials.
[0009] Preferably, the lifting component includes a first motor and a connecting seat installed on the top of the working box. A bidirectional lead screw is rotatably connected between the first motor and the connecting seat. The output shaft of the first motor is fixedly connected to the bidirectional lead screw through a coupling. A first moving block is threadedly connected to the outer ring of the bidirectional lead screw. The top of the first moving block is hinged to a lifting plate. The lifting plates are rotatably connected by a pin shaft. The top of the lifting plate is hinged to a second moving block. The top of the second moving block is slidably connected to a top plate. A limiting component is also installed between the second moving block and the top plate.
[0010] Preferably, the limiting component includes a chute opened at the bottom of the top plate. A slider is fixedly connected to the top of the second moving block. The slider is slidably connected in the inner cavity of the chute.
[0011] Preferably, the stirring component includes a second motor installed in the inner cavity of the top plate. A second rotating shaft is installed at the bottom of the second motor. The output shaft of the second motor is fixedly connected to the second rotating shaft through a coupling. A stirring roller is installed at the bottom of the second rotating shaft. The stirring rollers are distributed in a multi-group circumferential array.
[0012] Preferably, the mixing component includes a mixing frame installed on the back of the working box. A connecting shaft is installed on the front of the mixing frame. A mixing roller is installed on the outer ring of the connecting shaft. A third motor is installed in the inner cavity of the mixing frame. The output shaft of the third motor is fixedly connected to the left-side connecting shaft through a coupling. Rotating rollers are installed on the outer rings of the connecting shafts. The rotating rollers are connected by a belt.
[0013] Preferably, a vibration frame is installed in the inner cavity of the working box. A vibration plate is installed in the inner cavity of the vibration frame. Filter holes are opened in the inner cavity of the vibration plate. The filter holes are distributed in a multi-group matrix array. A limiting rod is installed in the inner cavity of the vibration frame. The vibration plate is slidably sleeved on the outer ring of the limiting rod. A driving component is also installed at the bottom of the vibration plate.
[0014] Preferably, the driving component includes a fourth motor installed on one side of the working box. A fourth rotating shaft is installed on one side of the output shaft of the fourth motor. A cam is installed on the outer ring of the fourth rotating shaft. A groove is opened at the bottom of the vibration plate. The cam is arranged in the inner cavity of the groove.
[0015] Preferably, a collection box is installed at the bottom of the inner cavity of the working box, and tempered glass is installed in the inner cavity of the sealing door.
[0016] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:
[0017] 1. In the present utility model, through the cooperation of the lifting component and the stirring component, the stirring roller can not only perform circumferential stirring in the horizontal plane, but also freely lift in the vertical direction, thereby achieving comprehensive coverage and stirring of the raw materials in each layer of the working box, effectively solving the problems of raw material accumulation and uneven mixing in traditional stirring equipment. In particular, the raw materials in the area far from the stirring structure can also be fully mixed, significantly improving the uniformity and efficiency of raw material mixing.
[0018] 2. In the present utility model, the introduction of the mixing component strengthens the mixing effect of the raw materials. The cooperative work of the mixing roller and the stirring roller ensures that the raw materials are fully mixed in multiple dimensions, effectively reducing the phenomenon of raw materials forming lumps or flakes; the fourth motor drives the cam to rotate to generate periodic vibration, causing the raw materials to undergo small displacements and redistribution at the microscopic level. This vibration effect not only helps to eliminate raw material accumulation, but also promotes microscopic mixing between raw materials, further enhancing the uniformity and effect of mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the present utility model;
[0020] Figure 2 is of the present utility model Figure 1 enlarged view of part A;
[0021] Figure 3 is a side view of the present utility model;
[0022] Figure 4 is of the present utility model Figure 3 enlarged view of part B;
[0023] Figure 5 is a top view of the present utility model.
[0024] Wherein: 1. Working box; 2. Feeding channel; 3. Sealing door; 4. First motor; 5. Connecting seat; 6. Bidirectional lead screw; 7. First moving block; 8. Lifting plate; 9. Second moving block; 10. Top plate; 11. Chute; 12. Slide block; 13. Second motor; 14. Second rotating shaft; 15. Stirring roller; 16. Mixing frame; 17. Connecting shaft; 18. Mixing roller; 19. Third motor; 20. Rotating roller; 21. Vibration frame; 22. Vibration plate; 23. Filter hole; 24. Limiting rod; 25. Fourth motor; 26. Fourth rotating shaft; 27. Cam; 28. Groove; 29. Collection box; 30. Tempered glass. DETAILED DESCRIPTION OF THE INVENTION
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1 - 5 , a mixing and stirring device for chemical raw materials, comprising:
[0027] A working box 1, a feeding channel 2 is installed on the left side of the working box 1, and a sealing door 3 is installed on the right side of the working box 1;
[0028] A working mechanism, which is located in the inner cavity and at the top of the working box 1 and is used for mixing and stirring raw materials. The working mechanism includes a lifting component, a stirring component and a mixing component. The lifting component is located at the top of the working box 1 and is used for lifting the stirring component. The stirring component is located at the bottom of the lifting component and is used for stirring raw materials. The mixing component is located in the inner cavity of the working box 1 and is used for mixing raw materials.
[0029] The lifting component includes a first motor 4 and a connecting seat 5 installed on the top of the working box 1. A bidirectional lead screw 6 is rotatably connected between the first motor 4 and the connecting seat 5. The output shaft of the first motor 4 is fixedly connected to the bidirectional lead screw 6 through a coupling. A first moving block 7 is threadedly connected to the outer ring of the bidirectional lead screw 6. The top of the first moving block 7 is hinged to a lifting plate 8. The lifting plates 8 are rotatably connected through a pin shaft. The top of the lifting plate 8 is hinged to a second moving block 9. A top plate 10 is slidably connected to the top of the second moving block 9. A limiting component is also installed between the second moving block 9 and the top plate 10.
[0030] The limiting component includes a chute 11 opened at the bottom of the top plate 10. A slider 12 is fixedly connected to the top of the second moving block 9. The slider 12 is slidably connected to the inner cavity of the chute 11.
[0031] The stirring component includes a second motor 13 installed in the inner cavity of the top plate 10. A second rotating shaft 14 is installed at the bottom of the second motor 13. The output shaft of the second motor 13 is fixedly connected to the second rotating shaft 14 through a coupling. A stirring roller 15 is installed at the bottom of the second rotating shaft 14. The stirring rollers 15 are distributed in a multi-group circumferential array.
[0032] The mixing component includes a mixing box 16 installed on the back of the working box 1. A connecting shaft 17 is installed on the front of the mixing box 16. A mixing roller 18 is installed on the outer ring of the connecting shaft 17. A third motor 19 is installed in the inner cavity of the mixing box 16. The output shaft of the third motor 19 is fixedly connected to the left connecting shaft 17 through a coupling. Rotating rollers 20 are installed on the outer rings of the connecting shafts 17, and the rotating rollers 20 are connected by a belt.
[0033] In the embodiment of the present utility model, when the stirring roller 15 descends to an appropriate position, the second motor 13 is started. The output shaft of the second motor 13 drives the second rotating shaft 14 to rotate through a coupling, thereby driving a plurality of stirring rollers 15 distributed in a circumferential array to rotate and stir the raw materials. During the stirring process, the first motor 4 can be started again at this time, repeating the above operation to drive the stirring roller 15 to move up and down, so as to stir the raw materials at different positions.
[0034] Please refer to Figures 1 - 5 , a vibration box 21 is installed in the inner cavity of the working box 1. A vibration plate 22 is installed in the inner cavity of the vibration box 21. Filter holes 23 are formed in the inner cavity of the vibration plate 22. The filter holes 23 are distributed in a multi-group matrix array. A limiting rod 24 is installed in the inner cavity of the vibration box 21. The vibration plate 22 is slidably sleeved on the outer ring of the limiting rod 24. A driving component is also installed at the bottom of the vibration plate 22.
[0035] The driving component includes a fourth motor 25 installed on one side of the working box 1. A fourth rotating shaft 26 is installed on one side of the output shaft of the fourth motor 25. A cam 27 is installed on the outer ring of the fourth rotating shaft 26. A groove 28 is formed at the bottom of the vibration plate 22, and the cam 27 is arranged in the inner cavity of the groove 28.
[0036] A collection box 29 is installed at the bottom of the inner cavity of the working box 1. A tempered glass 30 is installed in the inner cavity of the sealing door 3.
[0037] In the embodiment of the present utility model, the fourth motor 25 is started to drive the fourth rotating shaft 26 to rotate, thereby driving the cam 27 to rotate. The rotation of the cam 27 causes it to periodically rise and fall in the groove 28 at the bottom of the vibration plate 22, pushing the vibration plate 22 to vibrate up and down along the limiting rod 24. The vibration of the vibration plate 22 is transmitted to the raw materials on it through the filter holes 23, causing the raw materials to undergo small displacements and redistribute under the action of vibration, which helps to eliminate the accumulation of raw materials and further promotes the mixing uniformity.
[0038] During use, the raw materials enter the working box 1 through the feeding channel 2 on the left side. The sealing door 3 remains closed to ensure that the mixing process is carried out in a closed environment, preventing the escape of harmful gases or dust. The first motor 4 is started, and through the coupling, it drives the bidirectional lead screw 6 to rotate. The rotation of the bidirectional lead screw 6 causes the first moving blocks 7 on both sides to move relative to or towards each other along the external thread of its outer circle, thereby driving the lifting plate 8 to rotate with the pin shaft as the axis connection point. The rotation of the lifting plate 8 drives the second moving block 9 to slide along the chute 11 on the top plate 10, and drives the top plate 10 and the stirring assembly below it to descend or ascend, realizing the vertical position adjustment of the stirring roller 15.
[0039] When the stirring roller 15 descends to an appropriate position, the second motor 13 is started. The output shaft of the second motor 13 drives the second rotating shaft 14 to rotate through the coupling, and then drives a plurality of stirring rollers 15 distributed in a circumferential array to rotate, stirring the raw materials. During the stirring process, at this time, the first motor 4 can be started again to repeat the above operation, driving the stirring roller 15 to move up and down, so as to stir the raw materials at different positions.
[0040] The third motor 19 is started. The third motor 19 drives the left connecting shaft 17 to rotate, and drives the rotating roller 20 on the left to rotate. Through belt transmission, all the rotating rollers 20 are driven to rotate synchronously, and then drives the mixing roller 18 to rotate. The rotation of the mixing roller 18 further mixes the raw materials close to it, preventing the raw materials that have not been stirred by the stirring roller 15 from caking.
[0041] The fourth motor 25 is started, driving the fourth rotating shaft 26 to rotate, and then driving the cam 27 to rotate. The rotation of the cam 27 causes it to periodically rise and fall in the groove 28 at the bottom of the vibrating plate 22, pushing the vibrating plate 22 to vibrate up and down along the limiting rod 24. The vibration of the vibrating plate 22 is transmitted to the raw materials on it through the filtering holes 23, causing the raw materials to undergo small displacements and redistributions under the action of vibration, which helps to eliminate the accumulation of raw materials and further promote the mixing uniformity.
[0042] After a certain period of stirring and mixing, the raw materials reach a uniform mixing state and enter the inner cavity of the collection box 29. The mixed raw materials are collected through the collection box 29. The design of the tempered glass 30 facilitates observing the mixing situation of the raw materials in the working box 1 during the operation process.
[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirits. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mixing and stirring device for chemical raw materials, characterized in that, Including: A working box (1), a feeding channel (2) is installed on the left side of the working box (1), and a sealing door (3) is installed on the right side of the working box (1); A working mechanism, which is located in the inner cavity and at the top of the working box (1) and is used for mixing and stirring raw materials. The working mechanism includes a lifting component, a stirring component and a mixing component. The lifting component is located at the top of the working box (1) and is used for lifting the stirring component. The stirring component is located at the bottom of the lifting component and is used for stirring raw materials. The mixing component is located in the inner cavity of the working box (1) and is used for mixing raw materials.
2. The mixing and stirring device for a chemical raw material according to claim 1, characterized in that: The lifting component includes a first motor (4) and a connecting seat (5) installed on the top of the working box (1). A bidirectional lead screw (6) is rotatably connected between the first motor (4) and the connecting seat (5). The output shaft of the first motor (4) is fixedly connected to the bidirectional lead screw (6) through a coupling. The outer ring of the bidirectional lead screw (6) is threadedly connected with a first moving block (7). The top of the first moving block (7) is hinged with a lifting plate (8). The lifting plates (8) are rotatably connected through a pin shaft. The top of the lifting plate (8) is hinged with a second moving block (9). The top of the second moving block (9) is slidably connected with a top plate (10). A limiting component is also installed between the second moving block (9) and the top plate (10).
3. A mixing and stirring device for chemical raw materials according to claim 2, characterized in that: The limiting component includes a chute (11) opened at the bottom of the top plate (10). The top of the second moving block (9) is fixedly connected with a slider (12). The slider (12) is slidably connected in the inner cavity of the chute (11).
4. A mixing and stirring device for chemical raw materials according to claim 1, characterized in that: The stirring component includes a second motor (13) installed in the inner cavity of the top plate (10). A second rotating shaft (14) is installed at the bottom of the second motor (13). The output shaft of the second motor (13) is fixedly connected to the second rotating shaft (14) through a coupling. A stirring roller (15) is installed at the bottom of the second rotating shaft (14). The stirring rollers (15) are distributed in a multi-group circumferential array.
5. A mixing and stirring device for chemical raw materials according to claim 1, characterized in that: The mixing component includes a mixing frame (16) installed on the back of the working box (1). A connecting shaft (17) is installed on the front of the mixing frame (16). A mixing roller (18) is installed on the outer ring of the connecting shaft (17). A third motor (19) is installed in the inner cavity of the mixing frame (16). The output shaft of the third motor (19) is fixedly connected to the connecting shaft (17) on the left side through a coupling. Rotating rollers (20) are installed on the outer rings of the connecting shafts (17). The rotating rollers (20) are connected by a belt.
6. The mixing and stirring device for chemical raw materials according to claim 1, characterized in that: A vibration frame (21) is installed in the inner cavity of the working box (1). A vibration plate (22) is installed in the inner cavity of the vibration frame (21). Filter holes (23) are opened in the inner cavity of the vibration plate (22). The filter holes (23) are distributed in a multi-group matrix array. A limiting rod (24) is installed in the inner cavity of the vibration frame (21). The vibration plate (22) is slidably sleeved on the outer ring of the limiting rod (24). A driving component is also installed at the bottom of the vibration plate (22).
7. The mixing and stirring device for chemical raw materials according to claim 6, wherein: The driving component includes a fourth motor (25) installed on one side of the working box (1). One side of the output shaft of the fourth motor (25) is provided with a fourth rotating shaft (26). The outer ring of the fourth rotating shaft (26) is provided with a cam (27). A groove (28) is formed at the bottom of the vibrating plate (22), and the cam (27) is arranged in the inner cavity of the groove (28).
8. A mixing and stirring device for chemical raw materials according to claim 1, characterized in that: A collection box (29) is installed at the bottom of the inner cavity of the working box (1), and a toughened glass (30) is installed in the inner cavity of the sealing door (3).
Citation Information
Patent Citations
High -efficient mixing and stirring device of industrial chemicals convenient to wash
CN206325438U