Special stirrer for tar residue
By introducing a scraper pre-cutting and heating system into the mixer, the problems of large pieces of material jamming and low-temperature stirring are solved, and efficient and uniform stirring and temperature adjustment of the mixer are achieved, improving the stirring effect.
Patent Information
- Application Number
- CN202422234055.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-11
AI Technical Summary
Existing mixers tend to jamm the feed port when processing large blocks of materials, stir unevenly, and the stirring effect is poor in low-temperature environments, making it difficult to meet the stirring requirements of specific temperature conditions.
A special mixer for tar slag is designed, and the feed outlet scraper equipped with a cutting unit is pre-cut. The mixing wings and scraper are driven by the same power unit to rotate, and a heating pipe and a heat tracing pipe are set to adjust the temperature, and an insulation layer and a temperature sensor are provided.
It improves the feeding smoothness of large pieces of materials, ensures stirring uniformity, and can effectively stir under different temperature conditions to achieve energy reuse.
Smart Images

Figure CN223159170U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mixers, and particularly relates to a special mixer for tar residue. Background Art
[0002] In the prior art, the mixing quality of mixers is often affected by various factors. First, when the materials fed into the mixing chamber of the existing mixer are large lumps or blocky objects, since the large lumps or blocky objects are not pre-crushed, it is easy to occur that large pieces of materials are stuck at the feeding port or large pieces of materials may directly fall into the mixing chamber, etc., resulting in uneven mixing and poor mixing effect. In addition, the temperature condition is also an important factor affecting the mixing quality. When the mixing environment is at a relatively low temperature, especially in cold regions in the north, or when certain materials need to be mixed under specific temperature conditions to ensure the best effect, the existing mixers often cannot meet these requirements. Content of the Utility Model
[0003] In view of this, the utility model aims to provide a special mixer for tar residue to solve at least one problem in the background art.
[0004] To achieve the above object, the technical solution of the utility model is realized as follows:
[0005] A special mixer for tar residue, comprising: a mixing chamber, a top cover plate, a cutting unit, and a power unit;
[0006] The mixing chamber has an open top, and the top cover plate is detachably arranged at the open part. Stirring wings are arranged in the mixing chamber;
[0007] A feeding port is arranged on the top cover plate, and the cutting unit is arranged at the feeding port. The materials passing through the feeding port are pre-cut by the cutting unit, and the cutting unit includes a scraper;
[0008] The stirring wings and the scraper are driven to rotate by the power unit.
[0009] Further, the feeding port part includes a feeding cylinder, and the mixing chamber is fed through the feeding cylinder;
[0010] A horizontal groove for the scraper to pass through is arranged on the feeding cylinder.
[0011] Further, a heat preservation layer is arranged on the outer wall of the mixing chamber, and a heating space is formed between the heat preservation layer and the outer wall of the mixing chamber;
[0012] A heating pipe is arranged in the heating space. The heating pipe is of a coil structure and is wound around the outer wall of the mixing chamber;
[0013] The water inlet of the heating pipe is located below the water outlet.
[0014] Furthermore, a tracing heat pipe is arranged under the bottom plate of the mixing bin to heat the mixing bin by using a tracing heat medium;
[0015] A tracing heat support for fixing the tracing heat pipe is arranged under the bottom plate of the mixing bin.
[0016] Furthermore, the power output end of the driving motor is connected to a transmission shaft through a speed reducer, and the mixing fins are connected to the transmission shaft;
[0017] Scrapers are arranged on both sides of a scraper fixing member, and the scraper fixing member is connected to the transmission shaft.
[0018] Furthermore, the top cover plate includes a first top plate and a second top plate. There are two second top plates, and the two second top plates are semi-circular. The first top plate is arranged between the two second top plates;
[0019] A flange is extended and arranged outward at the edge part of the first top plate, and the flange is used to be erected on the edge part of the open part of the mixing bin;
[0020] The power unit is installed on the first top plate.
[0021] Furthermore, a water injection port is arranged on the first top plate, and a water injection pump is connected to the water injection port through a water injection pipe.
[0022] Furthermore, one side of the scraper has a cutting edge.
[0023] Furthermore, a discharge port is arranged on the bottom plate.
[0024] Furthermore, a temperature sensor connection port and a pressure transmitter connection port are arranged on the mixing bin.
[0025] Compared with the prior art, the special tar residue mixer of the present utility model has the following advantages:
[0026] (1) For the special tar residue mixer of the present utility model, a cutting unit is arranged at the feeding port part on the top cover plate, and the scraper is used to perform pre-cutting on the materials at the feeding port;
[0027] (2) For the special tar residue mixer of the present utility model, the same set of power unit is used to drive the mixing fins and the scraper to rotate simultaneously. During mixing, the mixing fins are used to mix the materials in the mixing bin;
[0028] (3) For the special tar residue mixer of the present utility model, a discharge port is arranged on the bottom plate, and the mixed materials are discharged through the discharge port. During discharging, the mixing fins are used to assist discharging;
[0029] (4) The special mixer for tar residue of the present utility model is provided with a heating pipe and a tracing pipe. An external heat source is used as a heating medium to heat the materials in the mixing bin through the heating pipe, and a medium with preheating from other processes is used as a tracing medium to trace heat for the mixing bin, realizing the reuse of energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The drawings forming a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments and descriptions thereof of the present utility model are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:
[0031] Figure 1 Schematic diagram of a special mixer for tar residue according to an embodiment of the present utility model;
[0032] Figure 2 Schematic diagram of the internal structure of the heat insulation layer according to an embodiment of the present utility model;
[0033] Figure 3 Schematic diagram of the structure of the first top plate part according to an embodiment of the present utility model;
[0034] Figure 4 Schematic diagram of the internal structure of the mixing bin according to an embodiment of the present utility model;
[0035] Figure 5 Schematic diagram of the tracing pipe part of the bottom plate of the mixing bin according to an embodiment of the present utility model.
[0036] DESCRIPTION OF THE REFERENCE NUMERALS:
[0037] 1 - mixing bin; 101 - bottom plate; 102 - tracing support; 103 - heat insulation layer; 104 - discharge port; 2 - first top plate; 3 - second top plate; 4 - drive motor; 5 - speed reducer; 6 - transmission shaft; 7 - mixing fins; 8 - scraper fixing member; 81 - scraper; 811 - blade; 9 - heating pipe; 91 - water inlet; 92 - water outlet; 10 - tracing pipe; 11 - injection water pump; 111 - injection water pipe; 112 - injection water port; 12 - temperature sensor connection port; 13 - pressure transmitter connection port; 14 - feed cylinder; 141 - horizontal groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0038] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments may be combined with each other.
[0039] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0040] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.
[0041] The present utility model will be described in detail below with reference to the drawings and in conjunction with embodiments.
[0042] As Figures 1 to 5 shown, the present solution discloses a special mixer for tar residue, including: a mixing chamber 1, a top cover plate, a cutting unit, and a power unit;
[0043] The mixing chamber 1 has an open top, and the top cover plate is detachably arranged at the open part. A mixing wing 7 is arranged inside the mixing chamber 1; a feed inlet is arranged on the top cover plate, and the cutting unit is arranged at the feed inlet part to pre-cut the material passing through the feed inlet. The cutting unit includes a scraper 81; the power unit drives the mixing wing 7 and the scraper 81 to rotate. The power output end of the driving motor 4 is connected to the transmission shaft 6 through a speed reducer 5, and the mixing wing 7 is connected to the transmission shaft 6;
[0044] Among them, the drive motor 4 drives the stirring fins 7 to rotate through the transmission shaft 6. There is at least one stirring fin 7, and the installation height of the stirring fin 7 in the stirring bin 1 can be set according to the actual situation. When there is a stirring fin 7 at the position near the bottom of the stirring bin 1 below the transmission shaft 6, on the one hand, the stirring fin 7 here can play a stirring role, and at the same time, it also plays a certain auxiliary role in the discharging of the discharge port 104. The discharge port 104 is arranged on the bottom plate 101 of the bottom of the stirring bin 1. The surrounding part of the discharge port 104 of the bottom plate 101 can be set as a funnel-shaped structure convenient for the material to flow out according to the actual use requirements. At the same time, structures such as a suction pump for auxiliary discharging can be arranged at the discharge port 104 according to the different materials actually stirred. At the same time, a blocking structure such as a valve or a valve plate for controlling the opening and closing of the discharge port 104 is arranged at the discharge port 104;
[0045] During the process of the drive motor 4 driving the stirring fins 7 to move through the transmission shaft 6, the scraper fixing member 8 is also used to drive the scraper 81 to rotate. The scraper 81 is arranged on both sides of the scraper fixing member 8. One side of the scraper 81 has a blade 811. At the same time, the feeding port part includes a feeding cylinder 14, and the stirring bin 1 is fed through the feeding cylinder 14. A horizontal groove 141 convenient for the scraper 81 to pass through is arranged on the feeding cylinder 14. The scraper 81 rotates with the transmission shaft 6, and the blade 811 part of the scraper 81 is used to assist in cutting the material in the feeding cylinder 14. It should be noted that the function of cutting with the scraper 81 in this solution is to cut the large pieces of material doped in the feed as much as possible through the scraper 81, so as to improve the subsequent stirring effect. At the same time, in order to simplify the structure of the mixer, the scraper 81 and the stirring fins 7 adopt a set of power units. Therefore, when the actual stirring requirements of the stirring fins 7 are met, the rotation speed of the drive motor 4 can be increased as much as possible to increase the contact probability between the scraper 81 and the material, thereby improving the stirring effect. Therefore, through the setting of the scraper 81 in this solution, the number of large pieces of material falling into the stirring bin 1 can be reduced. At the same time, for the situation where the existing large pieces of material are stuck at the feeding port part, the material stuck in the feeding cylinder 14 can also be chopped by the scraper 81 in this solution, so that the material can fall smoothly into the stirring bin 1;
[0046] At the same time, for the possible need to heat the stirring bin 1 during the existing stirring process, this solution mainly includes two aspects. On the one hand, a heating pipe 9 is arranged to heat the side wall of the stirring bin 1 with hot water in the boiler as the heating medium. On the other hand, a tracing pipe 10 is arranged at the bottom of the stirring bin 1, and the medium with residual heat generated by other components in the production process is used as the tracing medium to provide tracing heat for the bottom of the stirring bin 1. The specific problem of adopting heating and / or tracing or heating is adjusted according to the actual needs. Specifically:
[0047] The outer wall of the mixing bin 1 is provided with a heat preservation layer 103, and a heating space is formed between the heat preservation layer 103 and the outer wall of the mixing bin 1;
[0048] A heating pipe 9 is arranged in the heating space. The heating pipe 9 is of a coil structure and is wound around the outer wall of the mixing bin 1;
[0049] The water inlet 91 of the heating pipe 9 is located below the water outlet 92.
[0050] A tracing pipe 10 is arranged below the bottom plate 101 of the mixing bin to heat the mixing bin 1 by using a tracing medium. A tracing support 102 for fixing the tracing pipe 10 is arranged below the bottom plate 101 of the mixing bin 1.
[0051] Meanwhile, in order to facilitate the cleaning of the mixing bin 1, the cover plate is set to be a structure that is easy to disassemble as a whole. The top cover plate includes a first top plate 2 and a second top plate 3. There are two second top plates 3, and the two second top plates 3 are semi-circular. The first top plate 2 is arranged between the two second top plates 3; a flange is arranged on the edge of the first top plate 2 and is erected on the edge of the open part of the mixing bin 1 by using the flange. The power unit is installed on the first top plate 2.
[0052] Meanwhile, according to the existing requirement of injecting water or other liquids into the mixing bin 1 during the mixing process, a water injection port 112 is arranged on the first top plate 2, and the water injection pump 11 is connected to the water injection port 112 through a water injection pipe 111.
[0053] Meanwhile, a temperature sensor connection port 12 and a pressure transmitter connection port 13 are arranged on the mixing bin 1 of this solution for configuring components such as a temperature sensor and a pressure sensor according to actual requirements.
[0054] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A special mixer for tar residue, characterized in that, Including: A mixing bin (1), a top cover plate, a cutting unit, and a power unit; There is an opening at the top of the mixing bin (1), and the top cover plate is detachably arranged at the opening part. A mixing wing (7) is arranged inside the mixing bin (1); A feed inlet is arranged on the top cover plate, and the cutting unit is arranged at the feed inlet part. The material passing through the feed inlet is pre-cut by the cutting unit. The cutting unit includes a scraper (81); The mixing wing (7) and the scraper (81) are driven to rotate by the power unit.
2. The special mixer for tar residue according to claim 1, characterized in that: The feed inlet part includes a feed cylinder (14), and the mixing bin (1) is fed through the feed cylinder (14); A horizontal groove (141) facilitating the passage of the scraper (81) is arranged on the feed cylinder (14).
3. The special mixer for tar residue according to claim 1, characterized in that: A heat preservation layer (103) is arranged on the outer wall of the mixing bin (1), and a heating space is formed between the heat preservation layer (103) and the outer wall of the mixing bin (1); A heating pipe (9) is arranged in the heating space. The heating pipe (9) is of a coil structure and is wound around the outer wall of the mixing bin (1); The water inlet (91) of the heating pipe (9) is located below the water outlet (92).
4. The special mixer for tar residue according to claim 1, characterized in that: A tracing pipe (10) is arranged below the bottom plate (101) of the mixing bin (1) to heat the mixing bin (1) with a tracing medium; A tracing support (102) for fixing the tracing pipe (10) is arranged below the bottom plate (101) of the mixing bin (1).
5. A special mixer for tar residue according to claim 1, characterized in that: The power output end of the driving motor (4) is connected to the transmission shaft (6) through a speed reducer (5), and the mixing wing (7) is connected to the transmission shaft (6); The scraper (81) is arranged on both sides of a scraper fixing part (8), and the scraper fixing part (8) is connected to the transmission shaft (6).
6. The special mixer for tar residue according to claim 1, characterized in that: The top cover plate includes a first top plate (2) and a second top plate (3). There are two second top plates (3), and the two second top plates (3) are semicircular. The first top plate (2) is arranged between the two second top plates (3); A flange is extended outward at the edge part of the first top plate (2), and the flange is used to support on the edge part of the opening part of the mixing bin (1); The power unit is installed on the first top plate (2).
7. The special mixer for tar residue according to claim 6, characterized in that: A water injection port (112) is arranged on the first top plate (2), and a water injection pump (11) is connected to the water injection port (112) through a water injection pipe (111).
8. The special mixer for tar residue according to claim 1, characterized in that: One side of the scraper (81) has a blade edge (811).
9. The special mixer for tar residue according to claim 4, characterized in that: A discharge port (104) is arranged on the bottom plate (101).
10. A special mixer for tar residue according to claim 1, characterized in that: A temperature sensor connection port (12) and a pressure transmitter connection port (13) are arranged on the mixing bin (1).