Efficient bleaching powder machine

By introducing drive devices and plate stirring, countercurrent chlorine gas reaction and automated control into the bleaching machine, the problems of complex structure and low efficiency of traditional bleaching machines are solved, and efficient and low-cost bleaching effect is achieved.

CN223159268UActive Publication Date: 2025-07-29YANTAI JIETONG WATER TREATMENT TECH
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Patent Information

Application Number
CN202422398004.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The traditional bleaching machine has a complex structure, resulting in high equipment costs and difficult maintenance, unsatisfactory powder bleaching effect and slow speed, which cannot meet the needs of large-scale production.

Method used

A high-efficiency powder bleaching machine is designed, using a driving device to drive the lifting plate on the rotating shaft for stirring, combined with countercurrent chlorine reaction, and a screw conveying mode and an automated control system to ensure uniform mixing of materials and rapid reaction.

Benefits of technology

It improves the speed and efficiency of bleaching, reduces costs, facilitates maintenance, and improves product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient bleaching powder machine, which relates to the technical field of chemical machinery and comprises a barrel, and a feeding device is arranged on one side of the upper end of the barrel. A discharging device is arranged at the bottom end of the barrel, a support is arranged at the bottom of the discharging device, a driving device is arranged at one end of the outer side of the barrel, an electric control system is arranged at the bottom of the driving device, one end of the electric control system is connected with one side of the support, and the end, opposite to the driving device, of the barrel is connected with an air inlet system. According to the efficient bleaching machine provided by the utility model, the driving device is arranged to drive the raising plate, so that the reaction in the barrel is more sufficient, the bleaching speed is increased, and the bleaching efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical machinery, in particular to an efficient bleaching powder machine. Background Art

[0002] In many industrial fields such as chemical industry, paper making, printing and dyeing, the bleaching powder operation is a key production link.

[0003] The structures of traditional bleaching powder machines have gradually revealed some deficiencies in practical applications. The existing bleaching powder machines often have relatively complex structures in design. The complex structures not only increase the manufacturing cost of the equipment, but also make the maintenance and servicing of the equipment difficult; during the bleaching powder process of the bleaching powder machine, due to reasons such as uneven stirring and poor material flow, the bleaching powder effect is not ideal, and the quality of the products after bleaching is uneven. The bleaching powder speed of some bleaching powder machines is relatively slow, which cannot meet the requirements of large-scale production and seriously affects the production efficiency.

[0004] Therefore, providing an efficient bleaching powder machine can not only ensure the bleaching powder effect, but also improve the bleaching powder speed to enhance the bleaching powder efficiency; and has a simple structure, which can not only save costs but also facilitate maintenance and servicing. Summary of the Utility Model

[0005] Therefore, the purpose of the utility model is to provide an efficient bleaching powder machine to solve the problems raised in the above background art.

[0006] To solve the above technical problems, the utility model provides the following technical solution: An efficient bleaching powder machine, which includes a cylinder body. One side of the upper end of the cylinder body is provided with a feeding device; the bottom end of the cylinder body is provided with a discharging device, and a bracket is arranged at the bottom of the discharging device. One end of the outer side of the cylinder body is provided with a driving device, and an electric control system is arranged at the bottom of the driving device. One end of the electric control system is connected to one side of the bracket. The cylinder body is connected with an air inlet system at the opposite end of the driving device.

[0007] As a preferred scheme of the efficient bleaching powder machine described in the utility model, wherein: One side of the top of the cylinder body is provided with a feeding port, and the bottom of the feeding device is provided with a material guiding port, and the material guiding port is communicated with the feeding port.

[0008] As a preferred scheme of the efficient bleaching powder machine described in the utility model, wherein: One end of the driving device is provided with a rotating shaft, the rotating shaft penetrates through the cylinder body, sealing devices are arranged at both ends of the cylinder body, the sealing devices are sealed with the rotating shaft, and lifting plates are arranged on the rotating shaft, and the lifting plates are located inside the cylinder body.

[0009] As a preferred scheme of the efficient bleaching powder machine described in the utility model, wherein: The cylinder body is provided with an air inlet on the side opposite to the driving device, the air inlet is located above the sealing device, one end of the air inlet is communicated with the cylinder body, and the other end of the air inlet is connected with the air inlet system.

[0010] As a preferred solution of the high-efficiency bleaching powder machine described in the present utility model, wherein: a hopper is provided on one side of the top of the feeding device.

[0011] As a preferred solution of the high-efficiency bleaching powder machine described in the present utility model, wherein: both the discharging device and the feeding device adopt a screw conveying mode.

[0012] Advantages of the present utility model:

[0013] 1. The high-efficiency bleaching powder machine provided by the present utility model makes the reaction inside the cylinder more sufficient by setting a driving device to drive the lifting plate, improving the bleaching powder speed and thus enhancing the bleaching powder efficiency.

[0014] 2. The high-efficiency bleaching powder machine provided by the present utility model has a simple overall structure, saves costs, and is convenient for maintenance. Description of the drawings

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:

[0016] Figure 1 is the overall structure schematic diagram of a high-efficiency bleaching powder machine of the present utility model;

[0017] Figure 2 is the left view of a high-efficiency bleaching powder machine of the present utility model;

[0018] Figure 3 is the top view of a high-efficiency bleaching powder machine of the present utility model;

[0019] Figure 4 is the partial structure schematic diagram of a high-efficiency bleaching powder machine of the present utility model;

[0020] Figure 5 is the cylinder sectional view of a high-efficiency bleaching powder machine of the present utility model.

[0021] Explanation of the reference numerals in the drawings:

[0022] 1. Cylinder; 11. Feeding port; 12. Air inlet; 13. Sealing device; 2. Driving device; 3. Electric control system; 4. Support; 5. Discharging device; 6. Air inlet system; 7. Feeding device; 71. Material guiding port; 8. Hopper; 9. Rotating shaft; 91. Lifting plate. Detailed implementation manners

[0023] To make the above - mentioned objects, features and advantages of the present utility model more obvious and understandable, the following will give a detailed description of the specific embodiments of the present utility model with reference to the accompanying drawings of the specification.

[0024] Referring to Figures 1-5 , a high - efficiency bleaching powder machine provided by the present utility model. This high - efficiency bleaching powder machine includes a cylinder body 1. One side of the upper end of the cylinder body 1 is provided with a feeding device 7; the bottom end of the cylinder body 1 is provided with a discharging device 5, and a support 4 is arranged at the bottom of the discharging device 5. One end of the outer side of the cylinder body 1 is provided with a driving device 2, and an electric control system 3 is arranged at the bottom of the driving device 2. One end of the electric control system 3 is connected to one side of the support 4. The cylinder body 1 is connected with an air inlet system 6 at the opposite end of the driving device 2.

[0025] Specifically, one side of the upper end of the cylinder body 1 is provided with a feeding device 7. Through the feeding device 7, slaked lime is added into the interior of the cylinder body 1 to produce bleaching powder inside the cylinder body 1; the bottom end of the cylinder body 1 is provided with a discharging device 5, and a support 4 is arranged at the bottom of the discharging device 5. Through the discharging device 5, the finished bleaching powder is conveyed out, and the support 4 provides support for this device; one end of the electric control system 3 is connected to one side of the support 4. By the electric control system 3, the driving device 2 is controlled to work to promote the reaction inside the cylinder body 1; the cylinder body 1 is connected with an air inlet system 6 at the opposite end of the driving device 2. Through the air inlet system 6, chlorine gas is introduced into the interior of the cylinder body 1 to react with the slaked lime.

[0026] One side of the top of the cylinder body 1 is provided with a feeding port 11, and the bottom of the feeding device 7 is provided with a material guiding port 71. The material guiding port 71 is communicated with the feeding port 11.

[0027] Specifically, the slaked lime is conveyed into the interior of the cylinder body 1 through the material guiding port 71 and the feeding port 11.

[0028] One end of the driving device 2 is provided with a rotating shaft 9. The rotating shaft 9 penetrates through the cylinder body 1. Sealing devices 13 are arranged at both ends of the cylinder body 1. The sealing devices 13 are sealed with the rotating shaft 9. A lifting plate 91 is arranged on the rotating shaft 9, and the lifting plate 91 is located inside the cylinder body 1.

[0029] Specifically, the driving device 2 drives the rotating shaft 9 to rotate inside the cylinder body 1. A plurality of lifting plates 91 are arranged on the rotating shaft 9. The rotation of the rotating shaft 9 drives the lifting plates 91 to rotate synchronously. The lifting plates 91 adopt multi - layer stirring paddle blades. The paddle blades at different levels rotate at different speeds and angles, making the materials form a complex flow pattern inside the bleaching powder machine, thereby improving the mixing uniformity. The unique design of the stirring device can ensure that the bleaching powder agent is fully contacted with the materials to be bleached, promoting the reaction inside the cylinder body 1; through the sealing devices 13 on both sides of the cylinder body 1, the rotating shaft 9 rotates horizontally, and at the same time, both sides of the cylinder body 1 are sealed to ensure that there is no leakage phenomenon during the operation of the bleaching powder machine.

[0030] An air inlet 12 is provided on the side of the cylinder body 1 opposite to the driving device 2. The air inlet 12 is located above the sealing device 13. One end of the air inlet 12 is connected to the cylinder body 1, and the other end of the air inlet 12 is connected to the air intake system 6.

[0031] Specifically, the air intake system 6 is located on one side of the feeding device 7, so that the moving direction of the air intake system 6 is opposite to that of the feeding device 7. The countercurrent chlorine gas enters the cylinder body 1 from the air inlet 12, fully contacts and chlorinates with the slaked lime, reacts with the powdered slaked lime. The slaked lime is continuously lifted and scattered through 10 to make it evenly stirred and then react to become the finished bleaching powder. The finished bleaching powder is output outward from the discharging device 5.

[0032] A hopper 8 is provided on one side of the top of the feeding device 7.

[0033] Specifically, the slaked lime is filled into the feeding device 7 from the hopper 8.

[0034] Both the discharging device 5 and the feeding device 7 adopt a screw conveyor mode.

[0035] Specifically, a screw conveyor device is adopted to make the conveying of materials and finished products smoother and faster.

[0036] During use, the slaked lime is filled into the interior of the feeding device 7 from the hopper 8. The slaked lime feeding device 7 enters the cylinder body 1 through the internal screw mechanism. The cylinder body 1 is a closed structure. At this time, the chlorine gas enters the cylinder body 1 from one side of the cylinder body 1. The countercurrent chlorine gas fully contacts and chlorinates with the slaked lime, reacts with the powdered slaked lime. The lifting plate 91 continuously lifts and scatters the slaked lime to make it evenly stirred and then made into the finished product diameter finished bleaching powder. Finally, it is conveyed and output through the discharging device 5 to become the finished bleaching powder; it can make the flow of materials in the bleaching powder machine smoother, reduce blockage and stagnation, thereby accelerating the production process; the feeding device 7 and the discharging device 5 can ensure that materials continuously enter and exit the bleaching powder machine, avoiding downtime caused by blockage; adopting a more efficient stirring or mixing device enables the bleaching powder agent to contact and react with the materials more fully and quickly, shortening the bleaching powder reaction time and increasing the processing capacity per unit time; the generation of this process makes the quality of the bleaching powder finished product higher, the equipment energy-saving and environment-friendly, and greatly reduces the product failure rate and the production, installation and maintenance costs of the equipment.

[0037] And during the usage process, it is equipped with advanced temperature sensors and control systems, which can monitor the temperature changes inside the bleaching powder machine in real time and precisely adjust the heating or cooling devices to maintain a stable bleaching powder temperature. An intelligent temperature control algorithm is adopted to automatically adjust the heating power and the flow rate of the cooling medium according to different material characteristics and bleaching powder process requirements, ensuring that the temperature is always within the optimal range; reducing heat dissipation and the influence of the external environmental temperature on the internal temperature. High-performance thermal insulation materials such as ceramic fiber and aerogel can be used to insulate the outer shell of the bleaching powder machine to improve energy utilization efficiency; a perfect automated control system is constructed to achieve full-process automatic control of the bleaching powder machine; including the feeding of materials, the adjustment of parameters during the bleaching powder process, the discharging, etc., all can be precisely controlled and monitored through the control system. With a programmable logic controller PLC and a touch screen human-machine interface, operators can conveniently set and adjust various parameters and view the operating status of the equipment in real time; intelligent algorithms and data analysis technologies are introduced to optimize and predict the bleaching powder process. By analyzing historical data, a relationship model between the bleaching powder effect and various parameters is established, so as to realize intelligent optimized control of the bleaching powder process. For example, according to the material characteristics and the target bleaching powder effect, parameters such as the dosage of bleaching powder, temperature, and stirring speed are automatically adjusted to improve the bleaching powder efficiency and product quality.

[0038] Energy-saving motors and transmission devices are adopted to reduce the energy consumption of the equipment. High-efficiency and energy-saving motors are selected and equipped with variable frequency speed regulators to adjust the motor speed according to the actual production demand and avoid energy waste; a reasonable tail gas treatment system is designed to purify the waste gas generated during the bleaching powder process and reduce environmental pollution; technologies such as adsorption and catalytic combustion can be used to convert harmful substances in the waste gas into harmless substances before discharging; at the same time, the recovered waste heat after treatment is reused to further improve energy utilization efficiency.

[0039] The structural design of the bleaching powder machine should be convenient for maintenance and cleaning. A modular design is adopted, and each component can be easily disassembled and installed, facilitating maintenance and replacement. At the same time, the internal structure of the equipment should be as simple as possible to avoid dead corners and difficult-to-clean parts; an automatic cleaning device is equipped, which can automatically clean the inside after the equipment stops. A high-pressure water flushing or spray cleaning system is used to thoroughly clean the inner wall, stirring device, etc. of the bleaching powder machine to ensure the cleanliness and hygienic safety of the equipment for the next use.

[0040] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. An efficient bleaching powder machine, comprising a cylinder body (1), characterized in that: On one side of the upper end of the cylinder body (1), a feeding device (7) is provided; at the bottom end of the cylinder body (1), a discharging device (5) is provided, and a support (4) is provided at the bottom of the discharging device (5). At one end of the outer side of the cylinder body (1), a driving device (2) is provided, and an electric control system (3) is provided at the bottom of the driving device (2). One end of the electric control system (3) is connected to one side of the support (4). An air inlet system (6) is connected to the opposite end of the cylinder body (1) to the driving device (2).

2. The high-efficiency bleaching powder machine according to claim 1, wherein: On one side of the top of the cylinder body (1), a feeding port (11) is provided. At the bottom of the feeding device (7), a material guiding port (71) is provided, and the material guiding port (71) is communicated with the feeding port (11).

3. An efficient bleaching powder machine according to claim 2, characterized in that: At one end of the driving device (2), a rotating shaft (9) is provided. The rotating shaft (9) penetrates through the cylinder body (1). Sealing devices (13) are provided at both ends of the cylinder body (1), and the sealing devices (13) are sealed with the rotating shaft (9). A lifting plate (91) is provided on the rotating shaft (9), and the lifting plate (91) is located inside the cylinder body (1).

4. An efficient bleaching powder machine according to claim 3, characterized in that: On the side of the cylinder body (1) opposite to the driving device (2), an air inlet (12) is provided. The air inlet (12) is located above the sealing device (13). One end of the air inlet (12) is communicated with the cylinder body (1), and the other end of the air inlet (12) is connected to the air inlet system (6).

5. The high-efficiency bleaching powder machine according to claim 4, characterized in that: On one side of the top of the feeding device (7), a hopper (8) is provided.

6. The high-efficiency bleaching powder machine according to claim 5, wherein: Both the discharging device (5) and the feeding device (7) adopt a screw conveying mode.