Convenient-to-use soaking device for grain processing

By designing the filter hole plate, waterproof motor and servo motor-driven hollow spiral plate in the tank body, the problem of inconvenience in drainage of the grain soaking device is solved, uniform soaking and efficient discharge of grain is achieved, and labor intensity is reduced.

CN223159307UActive Publication Date: 2025-07-29GUIZHOU GAOFENGSHILIXIANG RICE CO LTD
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Patent Information

Application Number
CN202421831864.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-29
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing grain soaking device is inconvenient to drain after soaking, resulting in inconvenient use.

Method used

An immersion device including a tank body, filter hole plate, segmented spring, servo motor and hollow spiral plate is designed. Through the limit of the filter hole plate, the stirring of the waterproof motor and the transmission of the servo motor, uniform soaking and convenient discharge of grain is achieved.

Benefits of technology

It improves the efficiency of grain soaking, reduces labor intensity, and realizes full contact between grain and water and a convenient discharge process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223159307U_ABST
    Figure CN223159307U_ABST
Patent Text Reader

Abstract

The utility model discloses a grain processing soaking device convenient to use, which comprises a tank body, a supporting leg frame is fixedly arranged on the outer side of the tank body, the bottom of the tank body is communicated with a discharge pipe, a branch pipe is fixedly arranged in the tank body, a top shell is fixedly arranged on the outer side of the top end of the branch pipe, and a water inlet is formed in the top shell. A servo motor is fixedly mounted at the top of an inner cavity of the top shell; through the arrangement of segmented springs and filter pore plates, the segmented springs can enlarge the filter pore plates when the filter pore plates are vibrated, vibration is conveniently generated, grain accumulation at the tops of the filter pore plates when the grain is input is reduced, the filter pore plates are distributed from large to small from top to bottom, and the maximum grain size of the grain can pass through the minimum position; some grains are prevented from swelling after being soaked and cannot pass through, the operation effect is stabilized conveniently, grain soaking is facilitated, and operation is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of grain processing equipment, in particular to a soaking device for grain processing which is convenient to use. Background Technique

[0002] Grain processing is the process of converting raw grain into semi-finished grain or finished grain through processing. Grain processing refers to the business activities of converting raw grain into semi-finished grain or finished grain, or converting semi-finished grain into finished grain. Grain processing mainly includes: ① rice milling; ② wheat flour making; ③ processing of corn and miscellaneous grains; ④ extraction, refining and processing of vegetable oils; ⑤ production of vegetable protein products and starch processing; ⑥ processing of grain and oil foods with rice and flour as the main raw materials; ⑦ comprehensive utilization of by-products of grain and oil processing. Finished grains such as white rice, rice noodles, wheat flour, corn flour, corn grits, sorghum rice, millet and various starches are the endosperm parts of grains and are the basic raw materials for making food. The processing methods are mainly dry methods, and a small number use wet methods.

[0003] In the process of grain processing, some processing technologies require soaking of grain crops to adapt to subsequent processing procedures. The existing method usually uses a container to add water for soaking, and it is relatively inconvenient to drain and discharge water after soaking, resulting in inconvenient use. Based on this, we propose a soaking device for grain processing which is convenient to use. Content of the Utility Model

[0004] The purpose of the utility model is to provide a soaking device for grain processing which is convenient to use, so as to solve the problems raised in the above background technique.

[0005] To achieve the above object, the present utility model provides the following technical solutions: An immersion device for grain processing that is convenient to use, including a tank body. A leg frame is fixedly installed on the outer side of the tank body. A discharge pipe is communicated with the bottom of the tank body. A branch pipe is fixedly installed inside the tank body. A top shell is fixedly installed on the outer side of the top end of the branch pipe. A servo motor is fixedly installed on the top of the inner cavity of the top shell. The output end of the servo motor is drivingly installed with a driving gear. A driven gear is meshed with the outer side of the driving gear. A support column is fixedly sleeved on the inner side of the driven gear. A hollow spiral plate is fixedly installed on the outer side of the support column. The bottom end of the support column is movably installed with a shaft seat bracket. A number of through holes are opened inside the branch pipe. Four sliding rods are fixedly installed inside the tank body. A number of segmented springs are movably sleeved on the outer sides of the four sliding rods. A filter hole plate is fixedly installed on the top of the segmented spring. A sliding column is fixedly installed on the top of the filter hole plate. A waterproof motor is fixedly installed on the top of the inner cavity of the tank body. The output end of the waterproof motor is drivingly installed with a spiral plate. A feed pipe is communicated with the top of the tank body. Three discharge pipes are communicated with the outer side of the bottom end of the top shell. A cover plate is movably installed on the top of the tank body. Connecting pipes are communicated with both sides of the top end of the tank body. An air inlet pipe is fixedly sleeved on one side of the bottom of the tank body. One end of the air inlet pipe is communicated with an air distribution ring.

[0006] Preferably, a valve is installed inside the discharge pipe. The outer side of the spiral plate is in a spiral shape, and the outer side of the spiral plate is in contact with the outer side of the sliding column.

[0007] Preferably, the top end of the support column is fixed to the top of the inner cavity of the top shell through a shaft seat. The specification size of the hollow spiral plate is adapted to the specification size of the branch pipe. One end of the shaft seat bracket away from the support column is fixedly installed on the inner wall of the tank body.

[0008] Preferably, the through holes are evenly distributed in a spiral shape inside the branch pipe.

[0009] Preferably, the filter hole plate is movably sleeved on the opposite sides of the sliding rod, the branch pipe and the tank body. The filter holes of the filter hole plate are distributed with diameters decreasing from top to bottom.

[0010] Preferably, the segmented spring is sleeved on the outer side of the sliding rod. One end of the segmented spring is fixedly installed on the opposite side of the filter hole plate, and the bottom of the segmented spring is fixedly installed on the inner wall of the tank body.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: When the device is in use, the operator first connects the feeding pipe to the grain input pipeline, and one of the connecting pipes is connected to the water delivery pipeline, and then the grain is soaked. At this time, the grain is limited by the filter hole plate. Since the density of the input grain is greater than that of water, the grain will gradually sink and fall under the filter holes of the filter hole plate. At the same time, the waterproof motor rotates and drives the spiral plate to rotate. The outer side of the spiral plate fits with the sliding column and periodically presses the sliding column downward. The sliding column shakes the filter hole plate under the limitation of the segmented spring and the sliding rod, so that the grain can gradually move downward and deposit at the bottom of the tank body. Then the air inlet pipe is connected to the air pump, and air is blown into the tank body through the air distribution ring, so that the grain can be mixed under the action of the air flow, achieving the effect of stirring, and making the grain fully contact with water, improving the soaking efficiency. After the soaking time is reached, the servo motor can be started to drive the driving gear to rotate, drive the driven gear through the driving gear, and drive the support column and the hollow spiral plate to rotate, so as to drive the grain at the bottom of the tank body upward, and collect it through the diversion and limitation of the top shell and the discharge pipe. This solution can facilitate soaking and reduce the labor intensity of the operators;

[0012] By setting the segmented spring and the filter hole plate, the segmented spring can make the filter hole plate expand when vibrating, which is convenient for generating vibration to reduce the accumulation of grain on the top of the filter hole plate when the grain is put in. And the filter holes of the filter hole plate are distributed from large to small from top to bottom, and the smallest part can also pass through the largest particle size of the grain, preventing some grains from swelling and being unable to pass through after soaking, facilitating the stable operation effect, facilitating the adaptation to the soaking of grain, and facilitating the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a front view three-dimensional external structure schematic diagram of the present utility model.

[0014] Figure 2 It is a rear view three-dimensional external structure schematic diagram of the present utility model.

[0015] Figure 3 It is a front view sectional structure schematic diagram of the present utility model.

[0016] Figure 4 It is the present utility model Figure 3 The enlarged structure schematic diagram at A in the figure.

[0017] In the figure: 1, tank body; 2, connecting pipe; 3, top shell; 4, discharge pipe; 5, cover plate; 6, feed pipe; 7, support leg frame; 8, branch pipe; 9, exhaust pipe; 10, filter hole plate; 11, sliding rod; 12, sectional spring; 13, waterproof motor; 14, spiral plate; 15, sliding column; 16, hollow spiral plate; 17, intake pipe; 18, ventilation ring; 19, shaft seat support; 20, support column; 21, through hole; 22, servo motor; 23, driving gear; 24, driven gear. Specific implementation mode

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0019] Please refer to Figures 1 - 4 , the present invention provides a technical solution: a soaking device for grain processing that is convenient to use, including a tank body 1, a support leg frame 7 is fixedly installed on the outer side of the tank body 1, a discharge pipe 9 is communicated with the bottom of the tank body 1, a branch pipe 8 is fixedly installed inside the tank body 1, a top shell 3 is fixedly installed on the outer side of the top end of the branch pipe 8, a servo motor 22 is fixedly installed on the top of the inner cavity of the top shell 3, the output end of the servo motor 22 is drivingly installed with a driving gear 23, the driving gear 23 is meshed with a driven gear 24 on the outside, a support column 20 is fixedly sleeved inside the driven gear 24, a hollow spiral plate 16 is fixedly installed on the outer side of the support column 20, the bottom end of the support column 20 is movably installed with a shaft seat support 19, a plurality of through holes 21 are opened inside the branch pipe 8, four sliding rods 11 are fixedly installed inside the tank body 1, a plurality of sectional springs 12 are movably sleeved on the outer sides of the four sliding rods 11, a filter hole plate 10 is fixedly installed on the top of the sectional springs 12, a sliding column 15 is fixedly installed on the top of the filter hole plate 10, a waterproof motor 13 is fixedly installed on the top of the inner cavity of the tank body 1, the output end of the waterproof motor 13 is drivingly installed with a spiral plate 14, a feed pipe 6 is communicated with the top of the tank body 1, three discharge pipes 4 are communicated with the outer side of the bottom end of the top shell 3, a cover plate 5 is movably installed on the top of the tank body 1, two communicating pipes 2 are communicated with both sides of the top end of the tank body 1, an intake pipe 17 is fixedly sleeved on one side of the bottom of the tank body 1, and one end of the intake pipe 17 is communicated with a ventilation ring 18.

[0020] Working principle of the above technical solution: When in use, the operator first connects the grain input pipeline through the feed pipe 6, and connects one of the communicating pipes 2 to the water delivery pipeline, and then soaks the grain. At this time, the grain is limited by the filter hole plate 10. Since the density of the input grain is greater than that of water, the grain will gradually sink and fall under the filter holes of the filter hole plate 10. At the same time, the waterproof motor 13 rotates and drives the spiral plate 14 to rotate. The outer side of the spiral plate 14 fits with the sliding column 15 and periodically presses the sliding column 15 downward. The sliding column 15 shakes the filter hole plate 10 under the limit of the segmented spring 12 and the sliding rod 11, so that the grain can gradually move downward and deposit at the bottom of the tank body 1. Then, the air inlet pipe 17 is connected to the air pump, and air is blown into the tank body 1 through the ventilation ring 18, so that the grain can be mixed under the action of the air flow, achieving the stirring effect, and making the grain fully contact with the water, improving the soaking efficiency. After the soaking time is reached, the servo motor 22 can be started to drive the driving gear 23 to rotate. The driving gear 23 drives the driven gear 24 and drives the support column 20 and the hollow spiral plate 16 to rotate, and conveys the grain at the bottom of the tank body 1 upward, and collects it through the diversion limit of the top shell 3 and the discharge of the discharge pipe 4. This solution can soak conveniently and reduce the labor intensity of the operators.

[0021] In another embodiment, as Figure 3 and Figure 4 shown, a valve is installed inside the discharge pipe 9, the outer side of the spiral plate 14 is in a spiral shape, and the outer side of the spiral plate 14 fits with the outer side of the sliding column 15.

[0022] The setting of the discharge pipe 9 can discharge the accumulation at the bottom and assist in cleaning the inside of the tank body 1. The spiral plate 14 is in a spiral structure similar to an eccentric circle when rotating, which is convenient for applying an up-and-down pushing displacement to the sliding column 15 and facilitating the cooperation of operations.

[0023] In another embodiment, as Figure 3 and Figure 4 shown, the top end of the support column 20 is fixed to the top of the inner cavity of the top shell 3 through a shaft seat, the specification size of the hollow spiral plate 16 is adapted to the specification size of the branch pipe 8, and one end of the shaft seat bracket 19 away from the support column 20 is fixedly installed on the inner wall of the tank body 1.

[0024] The support column 20 is supported by the shaft seat and the shaft seat bracket 19 to stabilize the rotation position. The hollow spiral plate 16 can convey the soaked grain through the cooperation with the branch pipe 8, which is convenient for the structural cooperation.

[0025] In another embodiment, as Figure 3 shown, the through holes 21 are evenly distributed in a spiral shape inside the branch pipe 8.

[0026] The through hole 21 can balance the water flow and pressure during the process of conveying grains by the hollow spiral plate 16, enabling the hollow spiral plate 16 to push the grains. Moreover, the size of the through hole 21 is the same as that of the smallest filter hole of the filter plate 10, which can cause some soaked and swollen but not fully swollen grains to be squeezed out of the branch pipe 8 during conveyance, increasing the success rate of soaking.

[0027] In another embodiment, as Figure 3 shown, the filter plate 10 is movably sleeved on the opposite sides of the slide rod 11, the branch pipe 8, and the tank body 1, and the diameters of the filter holes of the filter plate 10 are distributed from large to small from top to bottom.

[0028] The setting of the segmented spring 12 and the filter plate 10 enables the filter plate 10 to expand when subjected to vibration, facilitating the generation of vibration to reduce the accumulation of grains on the top of the filter plate 10 during grain input. Also, the filter plate 10 is distributed from large to small from top to bottom, and the smallest part can also pass the maximum particle size of the grains, preventing some grains from not being able to pass through after soaking and swelling, facilitating stable operation effects, adapting to the soaking of grains, and facilitating operation.

[0029] In another embodiment, as Figure 3 shown, the segmented spring 12 is sleeved on the outside of the slide rod 11, one end of the segmented spring 12 is fixedly installed on the opposite side of the filter plate 10, and the bottom of the segmented spring 12 is fixedly installed on the inner wall of the tank body 1.

[0030] The segmented spring 12 can provide a sliding elastic force for the filter plate 10, facilitating shaking, reducing the accumulation of grains, and facilitating cooperation with the soaking operation.

[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An immersion device for grain processing that is convenient to use, comprising a tank body (1), characterized in that: A support leg frame (7) is fixedly installed on the outer side of the tank body (1). A discharge pipe (9) is communicated with the bottom of the tank body (1). A branch pipe (8) is fixedly installed inside the tank body (1). A top shell (3) is fixedly installed on the outer side of the top end of the branch pipe (8). A servo motor (22) is fixedly installed on the top of the inner cavity of the top shell (3). The output end of the servo motor (22) is drivingly installed with a driving gear (23). A driven gear (24) is meshed with the outer side of the driving gear (23). A support column (20) is fixedly sleeved on the inner side of the driven gear (24). A hollow spiral plate (16) is fixedly installed on the outer side of the support column (20). A shaft seat bracket (19) is movably installed at the bottom end of the support column (20). A plurality of through holes (21) are formed in the branch pipe (8). Four slide bars (11) are fixedly installed inside the tank body (1). A plurality of segmented springs (12) are movably sleeved on the outer sides of the four slide bars (11). A filter hole plate (10) is fixedly installed at the top of the segmented spring (12). A slide column (15) is fixedly installed at the top of the filter hole plate (10). A waterproof motor (13) is fixedly installed on the top of the inner cavity of the tank body (1). The output end of the waterproof motor (13) is drivingly installed with a spiral plate (14). A feed pipe (6) is communicated with the top of the tank body (1). Three discharge pipes (4) are communicated with the outer side of the bottom end of the top shell (3). A cover plate (5) is movably installed on the top of the tank body (1). Two communicating pipes (2) are communicated with both sides of the top end of the tank body (1). An air inlet pipe (17) is fixedly sleeved on one side of the bottom of the tank body (1). One end of the air inlet pipe (17) is communicated with an air vent ring (18).

2. The soaking device for grain processing that is convenient to use according to claim 1, wherein: A valve is installed inside the discharge pipe (9). The outer side of the spiral plate (14) is in a spiral shape. The outer side of the spiral plate (14) is in contact with the outer side of the slide column (15).

3. The soaking device for grain processing that is convenient to use according to claim 1, wherein: The top end of the support column (20) is fixed to the top of the inner cavity of the top shell (3) through a shaft seat. The specification size of the hollow spiral plate (16) is adapted to the specification size of the branch pipe (8). One end of the shaft seat bracket (19) away from the support column (20) is fixedly installed on the inner wall of the tank body (1).

4. The soaking device for grain processing that is convenient to use according to claim 1, wherein: The through holes (21) are evenly distributed in a spiral shape with threads inside the branch pipe (8).

5. The soaking device for grain processing that is convenient to use according to claim 1, wherein: The filter hole plate (10) is movably sleeved on the opposite sides of the slide bar (11), the branch pipe (8) and the tank body (1). The filter hole diameters of the filter hole plate (10) are distributed from large to small from top to bottom.

6. The soaking device for grain processing that is convenient to use according to claim 1, wherein: The segmented spring (12) is sleeved on the outer side of the slide bar (11). One end of the segmented spring (12) is fixedly installed on the opposite side of the filter hole plate (10). The bottom of the segmented spring (12) is fixedly installed on the inner wall of the tank body (1).