Gluing scraper adjusting device of coating machine

By designing the glue scraper adjustment device on the coating machine, the problem of uneven coating is solved, and the gap between the glue scraper on the coating machine and the substrate to be coated is accurately adjusted, and the coating quality is improved.

CN223159535UActive Publication Date: 2025-07-29SHANXI BOYANKE ENVIRONMENTAL PROTECTION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422179643.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-29
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing knife roller coating process has a long scraper length and a small coating thickness, making it difficult to accurately control the coating thickness, resulting in uneven coating and affecting the quality of the finished product.

Method used

A coating machine adhesive scraper adjustment device is designed, and the gap between the adhesive scraper and the substrate to be coated is accurately adjusted through the adjustment roller and the adjustment mechanism, and the terminal adjustment mechanism is combined with the terminal adjustment mechanism to ensure the uniformity of the coating.

Benefits of technology

The uniformity of the gap between the glue scraper and the substrate to be coated is achieved, and the uniformity of glue coating and coating quality are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223159535U_ABST
    Figure CN223159535U_ABST
Patent Text Reader

Abstract

The utility model discloses a coating machine gluing scraper adjusting device, which relates to the technical field of coating machines, and comprises an adjusting roller, a gluing scraper, an adjusting mechanism and a tail end adjusting mechanism, the roller surface of the adjusting roller is provided with a mounting groove, a placement block is arranged in the mounting groove, and the top end of the placement block and the top end of the mounting groove are respectively provided with a blade clamping plate. The gluing scraper is arranged between the two blade clamping plates, the adjusting mechanism comprises a plurality of datum plates and a fixing plate, the datum plates are parallel to the blade clamping plates, the datum plates are fixedly connected with the placement block through the fixing plate, a plurality of adjusting holes are formed in the datum plates, adjusting screws are arranged in the adjusting holes, and the tail ends of the adjusting screws make contact with the blade clamping plates. According to the gluing scraper adjusting device of the coating machine, which adopts the structure, the gap between the gluing scraper and a base material to be coated can be accurately adjusted, so that glue is uniformly coated, and the coating quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to an adhesive scraping knife adjusting device on a coating machine. Background Art

[0002] Paper coating is a processing technology of applying a layer of coating on the base paper to endow the paper with good optical properties, printing properties or temperature properties. For papers with different thicknesses and properties, different coating methods are adopted, and common ones include gravure coating, reverse roll coating, knife roll coating, metering rod coating, slot film coating, impregnation, curtain coating, air knife coating, etc. Among them, the knife roll coating process is characterized in that the coating is first applied to the substrate, and then the excess part is scraped off by a scraping knife, and the gap left between the scraping knife and the substrate support roll is the coating thickness. This method can be used for high-viscosity coatings and high-density coatings, such as plastisols and rubber coatings. The disadvantage of this process is that when the length of the scraping knife is long and the coating thickness is small, it is difficult to accurately control the coating thickness, resulting in uneven coating and affecting the quality of the finished product. Content of the Utility Model

[0003] The purpose of the utility model is to provide an adhesive scraping knife adjusting device on a coating machine, which can accurately adjust the gap between the adhesive scraping knife and the substrate to be coated, make the glue coating uniform, and thus improve the coating quality.

[0004] To achieve the above purpose, the utility model provides an adhesive scraping knife adjusting device on a coating machine, which includes an adjusting roll, an adhesive scraping knife, an adjusting mechanism, and an end adjusting mechanism. An installation groove is arranged on the roll surface of the adjusting roll, an installation block is arranged in the installation groove, blade clamping plates are respectively arranged at the top end of the installation block and the top end of the installation groove, the adhesive scraping knife is arranged between the two blade clamping plates, the adjusting mechanism includes a plurality of reference plates and fixing plates, the reference plates are arranged parallel to the blade clamping plates, the reference plates are fixedly connected with the installation block through the fixing plates, a plurality of adjusting holes are arranged on the reference plates, adjusting screws are arranged in the adjusting holes, and the end of the adjusting screw contacts with the blade clamping plate.

[0005] Preferably, the outer end surface and the inner end surface of the installation block are arranged parallel, and the installation block and the adjusting roll are connected through a plurality of pressing screws.

[0006] Preferably, two top fixing holes are arranged at the top end of the fixing plate, top fixing screws connected with the reference plate are arranged in the top fixing holes, one bottom fixing hole is arranged at the bottom end of the fixing plate, and a bottom fixing screw connected with the outer end surface of the installation block is arranged in the bottom fixing hole.

[0007] Preferably, connecting rolls are respectively arranged at both ends of the adjusting roll, the connecting rolls pass through support bearings and are rotatably connected with the support bearings, and the support bearings are arranged on a support plate.

[0008] Preferably, the end adjustment mechanism includes a linkage ring, a linkage plate, an adjustment screw, and an adjustment seat. The linkage ring is sleeved on the end of the connecting roller. A notch groove is provided on the roller surface at the end of the connecting roller. The adjustment screw passes through the linkage ring and is inserted into the notch groove. The top end of the linkage plate is fixedly connected to the linkage ring, and the bottom end of the linkage plate is arranged in the adjustment seat. The adjustment seat is arranged on the support plate. The adjustment seat includes a first vertical plate and a second vertical plate arranged oppositely. A pushing lever is arranged on the first vertical plate, and the pushing lever is threadedly connected to the first vertical plate. An extrusion spring is arranged on the side surface of the second vertical plate facing the first vertical plate. The bottom end of the linkage plate is arranged between the pushing lever and the extrusion spring.

[0009] Therefore, the coating machine sizing blade adjusting device adopting the above structure in the present utility model performs a large-angle adjustment on the entire adjustment roller through the end adjustment mechanism, and performs a small-angle adjustment on the sizing blade through the adjustment mechanism arranged on the roller surface of the adjustment roller, so as to keep the gap between the sizing blade and the substrate to be coated uniform.

[0010] The technical solution of the present utility model will be further described in detail below with reference to the drawings and embodiments. Description of the Drawings

[0011] Figure 1 It is a schematic structural diagram of an embodiment of a coating machine sizing blade adjusting device of the present utility model.

[0012] Reference Signs

[0013] 1. Adjustment roller; 2. Mounting block; 3. Sizing blade; 4. Blade clamping plate; 5. Reference plate; 6. Adjusting screw; 7. Fixed plate; 8. Top fixing screw; 9. Bottom fixing screw; 10. Compression screw; 11. Connecting roller; 12. Support bearing; 13. Linkage ring; 14. Adjustment screw; 15. Notch groove; 16. Linkage plate; 17. Second vertical plate; 18. Extrusion spring; 19. First vertical plate; 20. Pushing lever; 21. Support plate. Detailed Embodiment

[0014] The technical solution of the present utility model will be further described below with reference to the drawings and embodiments.

[0015] Embodiment

[0016] As Figure 1 shown, a coating machine sizing blade adjusting device includes an adjustment roller 1, a sizing blade 3, an adjustment mechanism, and an end adjustment mechanism.

[0017] An installation groove is provided on the roller surface of the adjusting roller 1, and a placement block 2 is arranged in the installation groove. The outer end face and the inner end face of the placement block 2 are arranged in parallel, and the placement block 2 and the adjusting roller 1 are connected by a number of pressing screws 10. Blade clamping plates 4 are respectively arranged at the top end of the placement block 2 and the top end of the installation groove. The glue spreading scraper 3 is arranged between the two blade clamping plates 4, and the blade clamping plates 4 fix the glue spreading scraper 3. A gap suitable for fixing the glue spreading scraper 3 is left between the two blade clamping plates 4.

[0018] The adjusting mechanism includes a number of reference plates 5 and fixing plates 7. The reference plates 5 are arranged in parallel with the blade clamping plates 4. The reference plates 5 are fixedly connected to the placement block 2 through the fixing plates 7. A number of adjusting holes are provided on the reference plates 5, and adjusting screws 6 are arranged in the adjusting holes. The end of the adjusting screw 6 contacts the blade clamping plate 4. By rotating the adjusting screw 6, the distance that the adjusting screw 6 passes through the reference plate 5 can be changed, so as to apply different degrees of force to the blade clamping plate 4 and the glue spreading scraper 3. The glue spreading scraper 3 and the blade clamping plate 4 have low stiffness and undergo small-range deformation, thus realizing fine adjustment of the gap between the glue spreading scraper 3 and the substrate to be coated.

[0019] Two top fixing holes are provided at the top end of the fixing plate 7, and top fixing screws 8 connected to the reference plate 5 are arranged in the top fixing holes. A bottom fixing hole is provided at the bottom end of the fixing plate 7, and a bottom fixing screw 9 connected to the outer end face of the placement block 2 is arranged in the bottom fixing hole. The fixing plate 7 is used to connect the reference plate 5 and the placement block 2 to keep the reference plate 5 fixed.

[0020] Connecting rollers 11 are respectively arranged at both ends of the adjusting roller 1. The connecting rollers 11 pass through the support bearings 12 and are rotatably connected to the support bearings 12. The support bearings 12 are arranged on the support plate 21. When the connecting rollers 11 rotate in the support bearings 12, the whole adjusting roller 1 is driven to rotate, thereby greatly adjusting the position of the glue spreading scraper 3. When the glue spreading scraper 3 approaches the substrate to be coated, the whole enters the working state. When the glue spreading scraper 3 is far away from the substrate to be coated, the whole enters the maintenance state, which is convenient for replacing the glue spreading scraper 3, repair and maintenance work, etc.

[0021] The end adjusting mechanism is used to perform the specific rotation work of the connecting roller 11. The end adjusting mechanism includes a linkage ring 13, a linkage plate 16, an adjusting nail 14, and an adjusting seat. The linkage ring 13 is sleeved on the end of the connecting roller 11. A notch groove 15 is provided on the roller surface at the end of the connecting roller 11. The adjusting nail 14 passes through the linkage ring 13 and is inserted into the notch groove 15, and the adjusting nail 14 makes the linkage ring 13 and the connecting roller 11 rotate synchronously.

[0022] The top end of the linkage plate 16 is fixedly connected to the linkage ring 13. The bottom end of the linkage plate 16 is arranged inside the adjustment seat. The adjustment seat is arranged on the support plate 21. The adjustment seat includes a first vertical plate 19 and a second vertical plate 17 which are arranged oppositely. A pushing rod 20 is arranged on the first vertical plate 19. The pushing rod 20 is threadedly connected to the first vertical plate 19. An extrusion spring 18 is arranged on the side of the second vertical plate 17 facing the first vertical plate 19. The end of the linkage plate 16 is arranged between the pushing rod 20 and the extrusion spring 18. Under the elastic force of the extrusion spring 18, the linkage plate 16 has a tendency to approach the first vertical plate 19. When the pushing rod 20 is rotated, the distance between the bottom end of the linkage plate 16 and the first vertical plate 19 can be changed, thereby changing the rotation angles of the linkage ring 13 and the connecting roller 11.

[0023] Therefore, for the glue scraping knife adjusting device of a coating machine adopting the above structure in the present utility model, the entire adjusting roller 1 is adjusted at a large angle through the end adjusting mechanism to switch the working state or the maintenance state; the glue scraping knife 3 is finely adjusted in a small range through the adjusting mechanism arranged on the roller surface of the adjusting roller 1, so as to keep the gap between the glue scraping knife 3 and the substrate to be coated uniform.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit them. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that they can still modify or equivalently replace the technical solutions of the present utility model, and these modifications or equivalent replacements cannot make the modified technical solutions deviate from the spirit and scope of the technical solutions of the present utility model.

Claims

1. An adjusting device for the sizing blade of a coater, characterized in that: It includes an adjusting roller, a sizing blade, an adjusting mechanism, and an end adjusting mechanism. An installation groove is provided on the roller surface of the adjusting roller, and a placement block is arranged in the installation groove. Blade clamping plates are respectively arranged at the top of the placement block and the top of the installation groove. The sizing blade is arranged between the two blade clamping plates. The adjusting mechanism includes a number of reference plates and a fixing plate. The reference plates are arranged parallel to the blade clamping plates. The reference plates are fixedly connected to the placement block through the fixing plate. A number of adjusting holes are provided on the reference plates, and adjusting screws are arranged in the adjusting holes. The end of the adjusting screw contacts the blade clamping plate.

2. The glue scraping knife adjusting device for a coating machine according to claim 1, wherein: The outer end face and the inner end face of the placement block are arranged parallel to each other. The placement block and the adjusting roller are connected by a number of pressing screws.

3. The sizing blade adjusting device for a coating machine according to claim 1, wherein: Two top fixing holes are provided at the top of the fixing plate, and top fixing screws connected to the reference plate are arranged in the top fixing holes. One bottom fixing hole is provided at the bottom of the fixing plate, and a bottom fixing screw connected to the outer end face of the placement block is arranged in the bottom fixing hole.

4. The glue scraping knife adjusting device for a coating machine according to claim 3, characterized in that: Connecting rollers are respectively arranged at both ends of the adjusting roller. The connecting rollers pass through the support bearings and are rotatably connected to the support bearings. The support bearings are arranged on the support plate.

5. The glue scraping knife adjusting device for a coating machine according to claim 4, characterized in that: The end adjusting mechanism includes a linkage ring, a linkage plate, an adjusting nail, and an adjusting seat. The linkage ring is sleeved on the end of the connecting roller. A notch groove is provided on the roller surface at the end of the connecting roller. The adjusting nail passes through the linkage ring and is inserted into the notch groove. The top of the linkage plate is fixedly connected to the linkage ring. The bottom of the linkage plate is arranged in the adjusting seat. The adjusting seat is arranged on the support plate. The adjusting seat includes a first vertical plate and a second vertical plate arranged oppositely. A pushing rotating rod is arranged on the first vertical plate. The pushing rotating rod is threadedly connected to the first vertical plate. An extrusion spring is arranged on the side of the second vertical plate facing the first vertical plate. The bottom of the linkage plate is arranged between the pushing rotating rod and the extrusion spring.