Finished product testing machine
By designing a finished product testing machine for hoppers, sorting mechanisms and sorting mechanisms, the problems of difficulty in adjusting the production line and low work efficiency are solved, flexible adjustment and efficient testing are achieved, and product yield rate is improved.
Patent Information
- Application Number
- CN202422257383.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing finished product testing equipment is difficult to adjust the production line, has low working efficiency, and has low detection efficiency of defective products, making it easy to mix into normal products.
A finished product testing machine including a hopper, a sorting mechanism and a sorting mechanism is designed. The materials are sorted and sorted through a rotating disc and a control motor. Combined with multiple feeding units and storage boxes, it facilitates device modification and replacement of detection devices, and realizes flexible adjustment of the production line.
It realizes flexible adjustment of the production line, improves work efficiency, reduces the inclusion of bad products, and improves the yield rate of the product.
Smart Images

Figure CN223159646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automation equipment, and particularly relates to a finished product testing machine. Background Art
[0002] In industrial assembly line production, due to its batch production characteristics, defective products are inevitable. In order to reduce the entry of defective products into the subsequent logistics link, a large amount of manpower is often required for manual identification and detection. This method is affected by the skill proficiency of employees, with relatively low overall work efficiency, and it is easy for defective products to be mixed into normal products, resulting in a too low yield rate of product production. Most of the current finished product testing devices on the market can only detect single finished product indicators, with poor applicability of the device. If the production line needs to be adjusted, relatively large modifications are required, which is not convenient for the process adjustment of the device. Content of the Utility Model
[0003] The purpose of the utility model is to provide a finished product testing machine, which solves the technical problems of difficult production line adjustment and low work efficiency in the prior art, and realizes the technical effects of convenient production line adjustment and improved work efficiency.
[0004] In order to achieve the above-mentioned utility model purpose, the technical solution adopted by the utility model is as follows:
[0005] A finished product testing machine includes a cabinet body and a testing mechanism. One side of the cabinet body is provided with an observation window and a control panel. The inside of the cabinet body is provided with an installation platform. The testing mechanism is located inside the cabinet body and is fixedly connected through the installation platform. The testing mechanism includes a hopper, a sorting mechanism, and a sorting mechanism. One side of the hopper is provided with an opening, and a discharge hopper is fixed below the opening. The sorting mechanism includes a rotating disk and a mounting frame A. The rotating disk is rotatably connected to the mounting frame A. A rotating motor is fixed at the lower end of the mounting frame A. The rotating shaft of the rotating motor is connected to the rotating disk. The rotating disk is located below the discharge hopper. An outlet is provided on one side of the rotating disk away from the hopper. The sorting mechanism includes a testing unit mounting frame and a rotating seat. A mounting disk is fixed at the lower end of the testing unit mounting frame. The rotating seat is located below the mounting disk. A control motor is fixed inside the rotating seat. The rotating shaft of the control motor is connected to the mounting disk for driving the testing unit mounting frame to rotate. The testing unit mounting frame is used for fixedly connecting a testing device. Below the testing device and inside the mounting disk, there is a groove. One end of the groove is provided with an opening, and the opening is arranged opposite to the outlet. The sorting mechanism is used for detecting finished products and sorting.
[0006] As an improvement, a gate is provided on one side of the hopper close to the discharge hopper. L-shaped plates are symmetrically arranged on both sides of the gate. The L-shaped plates are fixedly connected to the hopper. The L-shaped plates and the outer wall of the hopper form a chute. The gate is slidably connected to the chute. The gate is used for controlling the discharge.
[0007] As an improvement, a feed control mechanism is fixed to the lower end of the hopper, and the feed control mechanism is fixedly connected to the mounting platform. The feed control mechanism includes a feed plate and a mounting box. The lower end of the feed plate is provided with a height adjustment rod, and the height adjustment rod is detachably connected to the mounting box by bolts. One side of the feed plate is tilted toward the discharge hopper, and the side of the mounting box close to the discharge hopper is provided with a rotating connecting block. The lower end of the discharge hopper is provided with a rotating shaft that is rotatably connected to the rotating connecting block. A tilting motor is fixed inside the mounting box, and the axial direction of the tilting motor is parallel to the axial direction of the rotating shaft of the discharge hopper. One side of the rotating shaft of the tilting motor is connected to the rotating shaft of the discharge hopper through a sprocket transmission structure, which is used to adjust the tilting angle of the discharge hopper and facilitate control of the discharge speed.
[0008] As an improvement, the sorting mechanism also includes a baffle, which is located on the outside of the rotating disk and is fixed around the rotating disk. The discharge port is set at the same height as the rotating disk and is tangent to the rotating disk. The baffle has an opening near the discharge port. The baffle is used to prevent the goods from falling out. A guide plate is provided between the discharge port and the sorting mechanism. The guide plate is set at the same height as the discharge port and the mounting disk groove. The guide plate is used to align the material and send it into the groove.
[0009] As an improvement, the sorting mechanism also includes an electric push rod, which is located at the upper end of the mounting plate and on the side of the test unit mounting frame away from the groove. The push rod part of the electric push rod is arranged on the inner side of the groove for pushing the material out.
[0010] As an improvement, a feeding unit is provided on the outside of the sorting mechanism. There are a plurality of feeding units, which are distributed at equal intervals with the axis of the mounting disk as the center. The feeding unit includes a conveyor belt and a mounting frame B. Both ends of the conveyor belt are provided with transmission rollers, and the transmission rollers are connected to the mounting frame B in a transmission manner. The lower end of the mounting frame B is detachably connected to the mounting platform by bolts. A driving motor is fixed inside the mounting frame B, and the driving motor is connected to the transmission roller through a belt. The height of the conveyor belt is lower than the height of the mounting disk.
[0011] As an improvement, a storage box is provided on the side of the feeding unit away from the sorting mechanism. The height of the storage box is lower than the height of the conveyor belt and is used to collect the sorted materials.
[0012] The beneficial effects of the present invention are as follows: by providing a hopper and a feeding control mechanism, it is convenient to control and adjust the feeding speed; by providing a sorting mechanism, it is convenient to sort the materials, thereby facilitating the feeding of objects into the detection mechanism; by providing a sorting mechanism, different detection devices can be installed according to usage requirements, thereby facilitating the modification and adjustment of the device; by providing multiple feeding units and storage boxes, it is convenient to collect materials in different detection states. Brief Description of the Drawings
[0013] Figure 1 It is a three-dimensional view of a finished product testing machine of the present utility model;
[0014] Figure 2 It is a partial three-dimensional view of the testing mechanism of a finished product testing machine of the present utility model;
[0015] Figure 3 It is the front view of the testing mechanism part of a finished product testing machine of the present utility model;
[0016] Figure 4 For Figure 2 It is a schematic enlarged view of part A in
[0017] In the figure: 1, cabinet; 2, observation window; 3, control panel; 4, hopper; 5, feeding control mechanism; 6, sorting mechanism; 7, sorting mechanism; 8, feeding unit; 9, storage box;
[0018] 401, shutter;
[0019] 501, feeding plate; 502, discharge hopper; 503, installation box; 504, sprocket drive structure;
[0020] 601, rotating disk; 602, baffle; 603, mounting bracket A; 604, rotating motor; 606, discharge port; 607, guide plate;
[0021] 701, testing unit mounting bracket; 702, mounting disk; 703, rotating seat; 704, control motor;
[0022] 801, conveyor belt; 802, mounting bracket B; 803, drive motor. Detailed Embodiment
[0023] In order to make the content of the present utility model be more clearly understood, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model. The same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the terms "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.
[0024] Such as Figures 1 to 4As shown in the figure, a finished product testing machine includes a cabinet body 1 and a testing mechanism. One side of the cabinet body 1 is provided with an observation window 2 and a control panel 3. The interior of the cabinet body 1 is provided with an installation platform. The testing mechanism is located inside the cabinet body 1 and is fixedly connected through the installation platform. The testing mechanism includes a hopper 4, a sorting mechanism 6 and a sorting mechanism 7. One side of the hopper 4 is provided with an opening, and a discharge hopper 502 is fixed below the opening. The sorting mechanism 6 includes a rotating disk 601 and a mounting bracket A603. The rotating disk 601 is rotationally connected to the mounting bracket A603. The lower end of the mounting bracket A603 is fixed with a rotating motor 604. The rotating shaft of the rotating motor 604 is connected to the rotating disk 601. The rotating disk 601 is located below the discharge hopper 502. The side of the rotating disk 601 away from the hopper 4 is provided with a discharge port 606. The sorting mechanism 7 includes a testing unit mounting bracket 701 and a rotating seat 703. The lower end of the testing unit mounting bracket 701 is fixed with a mounting disk 702. The rotating seat 703 is located below the mounting disk 702. A control motor 704 is fixed inside the rotating seat 703. The rotating shaft of the control motor 704 is connected to the mounting disk 702 for driving the testing unit mounting bracket 701 to rotate. The testing unit mounting bracket 701 is used for fixedly connecting a testing device. Below the testing device and inside the mounting disk 702 is provided with a groove. One end of the groove is provided with an opening, and the opening is arranged opposite to the discharge port 606. The sorting mechanism 7 is used for detecting and sorting finished products. The material of the cabinet body 1 is a light alloy. A movable cabinet door is slidably connected to the upper end of the cabinet body 1. The observation window 2 is arranged on the inner side of the cabinet door for observing the operating state of the testing mechanism inside the solid 1.
[0025] The hopper 4 is provided with a gate plate 401 on one side close to the discharge hopper 502, and L-shaped plates are symmetrically provided on both sides of the gate plate 401. The L-shaped plates are fixedly connected to the hopper 4, and the L-shaped plates and the outer wall of the hopper 4 form a slide groove. The gate plate 401 is slidably connected to the slide groove, and the gate plate 401 is used to control the discharge. A feed control mechanism 5 is fixed to the lower end of the hopper 4 and is fixedly connected to the mounting platform. The feed control mechanism 5 includes a feed plate 501 and an installation box 503. The lower end of the feed plate 501 is equipped with a height adjustment rod, which is detachably connected to the installation box 503 via bolts. One side of the feed plate 501 is tilted toward the discharge hopper 502. The installation box 503 has a rotating connection block on the side adjacent to the discharge hopper 502. The lower end of the discharge hopper 502 has a rotating shaft that is rotatably connected to the rotating connection block. A tilting motor is fixed within the installation box 503. The axis of the tilting motor is parallel to the axis of the rotation shaft of the discharge hopper 502. One side of the tilting motor's shaft is connected to the shaft of the discharge hopper 502 via a sprocket transmission structure 504, which is used to adjust the tilt angle of the discharge hopper 502 and facilitate control of the discharge speed. A control circuit is provided on one side of the tilting motor and within the installation box 503, connected to the control panel 3.
[0026] The sorting mechanism 6 further includes a baffle 602 which is located outside the rotating disk 601 and is fixedly arranged around the rotating disk 601. The discharge port 606 is arranged at the same height as the rotating disk 601 and is tangent to the rotating disk 601. The baffle 602 has an opening at a position close to the discharge port 606. The baffle 602 is used to prevent the goods from falling out. A deflector 607 is arranged between the discharge port 606 and the sorting mechanism 7. The deflector 607 is arranged at the same height as the discharge port 606 and the groove of the mounting disk 702. The deflector 607 is used to align and send the materials into the groove. The sorting mechanism 7 further includes an electric push rod which is located at the upper end of the mounting disk 702 and on the side of the test unit mounting frame 701 away from the groove. The push rod part of the electric push rod is arranged inside the groove and is used to push out the materials. A feeding unit 8 is arranged outside the sorting mechanism 7. There are a plurality of feeding units 8 which are evenly distributed at equal intervals with the axis of the mounting disk 702 as the center. The feeding unit 8 includes a conveyor belt 801 and a mounting frame B802. Both ends of the conveyor belt 801 are provided with driving rollers which are in transmission connection with the mounting frame B802. The lower end of the mounting frame B802 is detachably connected to the mounting table by bolts. A driving motor 803 is fixed inside the mounting frame B802. The driving motor 803 is in transmission connection with the driving rollers through a belt. The height of the conveyor belt 801 is lower than the height of the mounting disk 702. A storage box 9 is arranged on the side of the feeding unit 8 away from the sorting mechanism 7. The height of the storage box 9 is lower than the height of the conveyor belt 801 and is used to collect the sorted materials. An opening is provided on the side of the mounting disk 702 away from the groove. The circuit of the detection device can be fixed on one side of the rotating seat 703 through the opening and is connected to the control panel 3.
[0027] When in use, replace the model of the flow guide plate 607 according to the size of the product to be produced, so that the groove inside it adapts to the product size. Subsequently, fix the corresponding detection device on the test unit mounting rack 701 according to the detection needs, and connect the circuits. When starting the detection, the operator first puts the product to be detected into the hopper 4 for temporary storage. Then, the operator can start the tilting motor through the control panel 3 to adjust the angle of the discharge hopper 502 so that the product falls into the rotating disk 601. At this time, the rotating motor 604 will drive the rotating disk 601 to rotate, so that the products are arranged in the rotating direction. Subsequently, they enter the sorting mechanism 7 through the sorting of the discharge port 606 and the flow guide plate 607. When the product enters the groove of the mounting disk 702, the detection device fixedly installed on the test unit mounting rack 701 will detect the product and send the detection data result into the processing module of the control panel 3. Subsequently, according to the detection data setting, the control motor 704 will receive the control signal and drive the mounting disk 702 to rotate, so that the groove corresponds to the feeding unit 8 at the corresponding position. Then, the electric push rod pushes the product to the upper end of the conveyor belt 801, and the drive motor 803 will drive the conveyor belt 801 to send the product into the corresponding storage box 9, thus realizing the detection and sorting of the product.
[0028] When it is necessary to adjust the operation of the device on the whole production line, the detection device can be directly removed, and the corresponding detection device can be installed on the test unit mounting rack 701, and the detection data stored in the control panel 3 can be modified, so as to realize the adjustment of the device operation.
[0029] The above is only the preferred embodiment of the utility model patent, and it is not intended to limit the utility model patent. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the utility model patent shall be included in the protection scope of the utility model patent.
Claims
1. A finished product testing machine, characterized in that, It includes a cabinet body (1) and a testing mechanism. One side of the cabinet body (1) is provided with an observation window (2) and a control panel (3). Inside the cabinet body (1), there is an installation platform. The testing mechanism is located inside the cabinet body (1) and is fixedly connected through the installation platform. The testing mechanism includes a hopper (4), a sorting mechanism (6) and a sorting mechanism (7). One side of the hopper (4) has an opening, and a discharge hopper (502) is fixed below the opening. The sorting mechanism (6) includes a rotating disk (601) and a mounting bracket A (603). The rotating disk (601) is rotatably connected to the mounting bracket A (603). The lower end of the mounting bracket A (603) is fixed with a rotating motor (604). The rotating shaft of the rotating motor (604) is connected to the rotating disk (601). The rotating disk (601) is located below the discharge hopper (502). The side of the rotating disk (601) away from the hopper (4) has a discharge port (606). The sorting mechanism (7) includes a testing unit mounting bracket (701) and a rotating seat (703). The lower end of the testing unit mounting bracket (701) is fixed with a mounting disk (702). The rotating seat (703) is located below the mounting disk (702). A control motor (704) is fixed inside the rotating seat (703). The rotating shaft of the control motor (704) is connected to the mounting disk (702) for driving the testing unit mounting bracket (701) to rotate. The testing unit mounting bracket (701) is used for fixedly connecting a testing device. Below the testing device and inside the mounting disk (702), there is a groove. One end of the groove has an opening, and the opening is arranged facing the discharge port (606). The sorting mechanism (7) is used for detecting finished products and sorting them.
2. The finished product testing machine according to claim 1, wherein On one side of the hopper (4) close to the discharge hopper (502), there is a gate plate (401). On both sides of the gate plate (401), L-shaped plates are symmetrically arranged. The L-shaped plates are fixedly connected to the hopper (4). The L-shaped plates and the outer wall of the hopper (4) form a chute. The gate plate (401) is slidably connected to the chute. The gate plate (401) is used to control the discharge.
3. The finished product testing machine according to claim 2, wherein, A feed control mechanism (5) is fixed at the lower end of the hopper (4), and the feed control mechanism (5) is fixedly connected to the mounting platform. The feed control mechanism (5) includes a feed plate (501) and a mounting box (503). The lower end of the feed plate (501) is provided with a height adjustment rod, and the height adjustment rod is detachably connected to the mounting box (503) through a bolt. One side of the feed plate (501) is tilted toward the discharge hopper (502), and the mounting box (503) is close to the discharge hopper. One side of the hopper (502) is provided with a rotating connecting block, and the lower end of the discharge hopper (502) is provided with a rotating shaft that is rotatably connected to the rotating connecting block. A tilting motor is fixed inside the installation box (503), and the axial direction of the tilting motor is parallel to the axial direction of the rotating shaft of the discharge hopper (502). One side of the rotating shaft of the tilting motor is connected to the rotating shaft of the discharge hopper (502) through a sprocket transmission structure (504), which is used to adjust the tilting angle of the discharge hopper (502) and facilitate the control of the discharge speed.
4. A finished product testing machine according to claim 1, wherein The arranging mechanism (6) further comprises a baffle (602), the baffle (602) being located outside the rotating disk (601) and being fixedly arranged around the rotating disk (601), the discharge port (606) being arranged at the same height as the rotating disk (601) and being tangent to the rotating disk (601), the baffle (602) having an opening near the discharge port (606), the baffle (602) being used to prevent the goods from falling out, a guide plate (607) being provided between the discharge port (606) and the sorting mechanism (7), the guide plate (607) being arranged at the same height as the discharge port (606) and the groove of the mounting disk (702), the guide plate (607) being used to align the materials and deliver them into the groove.
5. The finished product testing machine according to claim 4, wherein, The sorting mechanism (7) further comprises an electric push rod, which is located at the upper end of the mounting plate (702) and on a side of the test unit mounting frame (701) away from the groove, and a push rod portion of the electric push rod is arranged on the inner side of the groove for pushing the material out.
6. The finished product testing machine according to claim 5, characterized in that A feeding unit (8) is provided on the outside of the sorting mechanism (7). There are a plurality of feeding units (8) distributed at equal intervals with the axis of the mounting plate (702) as the center. The feeding unit (8) comprises a conveyor belt (801) and a mounting frame B (802). Both ends of the conveyor belt (801) are provided with transmission rollers, the transmission rollers are connected to the mounting frame B (802) in a transmission manner, the lower end of the mounting frame B (802) is detachably connected to the mounting platform via bolts, a driving motor (803) is fixed inside the mounting frame B (802), the driving motor (803) is connected to the transmission rollers in a transmission manner via a belt, and the height of the conveyor belt (801) is lower than the height of the mounting plate (702).
7. The finished product testing machine according to claim 6, characterized in that, A storage box (9) is provided on the side of the feeding unit (8) away from the sorting mechanism (7). The height of the storage box (9) is lower than the height of the conveyor belt (801) and is used to collect the sorted materials.