Cable cleaner
By designing a cable cleaner, the motor-driven cleaning cylinder and bristles are used to combine cleaning fluid and high-pressure air pumps, the problem of low cable cleaning efficiency after municipal engineering maintenance is solved, and efficient and low water consumption cleaning effect is achieved.
Patent Information
- Application Number
- CN202422211354.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-10
AI Technical Summary
In the prior art, the cable cleaning method after municipal engineering maintenance consumes a large amount of water and is ineffective, with low efficiency, making it inconvenient to clean directly when retracting lines.
Design a cable cleaner, including a cleaning box, guide wheel, partition, motor-driven cleaning cylinder and bristles, and combined with cleaning fluid and high-pressure air pump to achieve comprehensive and rapid cleaning of the cable surface.
It improves the cleaning effect, reduces water resource consumption, increases cleaning efficiency and convenience, and facilitates direct cleaning when retracting lines.
Smart Images
Figure CN223159673U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cable cleaning, and particularly relates to a cable cleaner. Background Technique
[0002] During the daily maintenance of municipal engineering, various equipment is often used, and long cables are required to supply power to the equipment. For example, in the dredging maintenance and repair of municipal pipelines, etc., sometimes it is even necessary to connect equipment such as pipeline robots through cables and insert them into the pipeline. Inevitably, pollutants will adhere to the surface of the cable. After the maintenance is completed, the cable needs to be cleaned before it can be stored. Otherwise, it will dirty the storage and transportation equipment, etc. If not cleaned, the adhesion of pollutants will damage the cable equipment. Currently, after the maintenance is completed, the common cleaning method is generally to spray and wash the surface of the cable with a water gun. This cleaning method consumes a large amount of water on the one hand, and on the other hand, the cleaning effect is not good, the efficiency is low, and it is not convenient to clean directly during cable winding. Content of the Utility Model
[0003] Aiming at the above problems, the purpose of the utility model is to provide a cable cleaner to solve the problems that currently, after the maintenance is completed, the common cleaning method is generally to spray and wash the surface of the cable with a water gun. This cleaning method consumes a large amount of water on the one hand, and on the other hand, the cleaning effect is not good, the efficiency is low, and it is not convenient to clean directly during cable winding.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is: a cable cleaner, including a cleaning box, the upper side of the cleaning box is open, a drain port is arranged on one side of the cleaning box, a rubber plug is arranged at the drain port, guide wheels one are symmetrically arranged on the two edges of the upper side of the cleaning box, guide wheels two are symmetrically arranged on both sides of the inner side of the cleaning box, partitions are symmetrically arranged in the middle of the inner side of the cleaning box, bearings are arranged on the lower sides of the partitions, a cleaning cylinder is rotatably arranged between the partitions through the bearings, a motor is arranged on the upper side of one partition, a transmission wheel is arranged at the output end of the motor, a transmission ring is arranged on the outer side of the middle of the cleaning cylinder, a belt is arranged for transmission between the transmission wheel and the transmission ring, and bristles are evenly arranged on the inner side of the cleaning cylinder.
[0005] The beneficial effect of the utility model is: when the cable winder winds the cable, the cable will gradually enter the cleaning box. Start the motor, the output end of the motor drives the transmission wheel to rotate, the transmission wheel and the transmission ring are driven by the belt, the cleaning cylinder rotates, the cleaning cylinder drives the bristles to quickly brush the surface of the cable, and with the cooperation of the cleaning liquid, the surface of the cable can be comprehensively and quickly cleaned. Compared with direct spraying and washing, the cleaning effect is better, the consumption of water resources is lower, and at the same time, it is convenient to clean directly during cable winding, greatly increasing the efficiency and convenience of cable cleaning.
[0006] In order to aerate the cleaning liquid in the cleaning box;
[0007] As a further improvement of the above technical solution: a high-pressure air pump is provided on one side of the cleaning box, the output end of the high-pressure air pump is connected with a main pipe, the main pipe is equidistantly connected with air diffuser pipes on one side, the number of the air diffuser pipes is three, and the air diffuser pipes respectively penetrate through the cleaning box to both sides and between the partition plates.
[0008] The beneficial effect of this improvement is that when the high-pressure air pump is started, the high-pressure air pump sends air into the air diffuser pipes through the main pipe, and the air diffuser pipes can aerate the cleaning liquid in the cleaning box. The aerated cleaning liquid has higher activity and stronger fluidity, which helps the pollutants to detach from the surface of the cable.
[0009] To increase the water permeability effect of the cleaning cylinder;
[0010] As a further improvement of the above technical solution: water holes are uniformly and penetratingly formed on the outer side of the cleaning cylinder.
[0011] The beneficial effect of this improvement is that it increases the water permeability effect of the cleaning cylinder, helps the pollutants removed by the brush bristles to directly penetrate outward, and inhibits the amount of dirt hidden in the brush bristles.
[0012] To blow off the residual water stains on the surface of the cable;
[0013] As a further improvement of the above technical solution: a bottom plate is provided on the lower side of one end of the cleaning box, a fixing block is provided on the upper side of the bottom plate, a blowing ring is provided on the upper side of the fixing block, a high-pressure nozzle is circumferentially arranged on the side of the blowing ring close to the cleaning box, the high-pressure nozzles are all oriented towards the central axis of the blowing ring, and a connecting pipe is connected between the main pipe and the blowing ring.
[0014] The beneficial effect of this improvement is that when the high-pressure air pump is started, the main pipe sends air into the blowing ring through the connecting pipe. When the cable is output after being cleaned in the cleaning box, it passes between the blowing rings, and the blowing ring jets air towards the surface of the cable through the high-pressure nozzles, which helps to blow off the residual water stains on the surface of the cable.
[0015] To increase the tension and stability when the cable is introduced into the cleaning box;
[0016] As a further improvement of the above technical solution: side blocks are symmetrically arranged on both sides of the cleaning box, and a guide rod is arranged between the side blocks.
[0017] The beneficial effect of this improvement is that it facilitates the horizontal introduction and export of the cable into and out of the cleaning box, and increases the tension and stability when the cable is introduced into the cleaning box.
[0018] To directly scrape off the obvious pollutants on the surface of the cable;
[0019] As a further improvement of the above technical solution: on the upper side of the guide rod on the side of the cleaning box away from the air blowing ring, hard rubber sleeves are arranged in parallel, and an opening groove is formed on the side surface of the hard rubber sleeve, and the opening grooves of the two hard rubber sleeves face in opposite directions.
[0020] The beneficial effect of this improvement is that the cable is sequentially clamped into the inner side of the hard rubber sleeve through the opening groove of the hard rubber sleeve, and the obvious pollutants on the surface of the cable are directly scraped off by the two hard rubber sleeves, reducing the cleaning pressure inside the cleaning box.
[0021] For disassembling and maintaining the cleaning cylinder;
[0022] As a further improvement of the above technical solution: insertion rods are arranged on both sides of the partition board, and the partition board is inserted and clamped with the inner side wall of the cleaning box through the insertion rods.
[0023] The beneficial effect of this improvement is that the partition board is pulled out from the inside of the cleaning box through the insertion rod, and then the cleaning cylinder is pulled out from between the partition boards for disassembling and maintaining the cleaning cylinder.
[0024] Parts not involved in this device are the same as the prior art or can be implemented using the prior art. Description of the Drawings
[0025] Figure 1 is the structural schematic diagram of the present utility model Figure 1 ;
[0026] Figure 2 is the structural schematic diagram of the present utility model Figure 2 ;
[0027] Figure 3 is the internal structural sectional view of the present utility model;
[0028] Figure 4 is the structural schematic diagram of the cleaning cylinder in the present utility model;
[0029] Figure 5 is the structural schematic diagram of the air blowing ring in the present utility model;
[0030] In the figure: 1. Cleaning box; 2. First guide wheel; 3. Second guide wheel; 4. Partition board; 5. Bearing; 6. Cleaning cylinder; 7. Motor; 8. Driving wheel; 9. Driving ring; 10. Brush bristles; 11. Cable; 12. High-pressure air pump; 13. Main conduit; 14. Aeration pipe; 15. Connecting pipe; 16. Air blowing ring; 17. Bottom plate; 18. Fixed block; 19. Side block; 20. Guide rod; 21. Hard rubber sleeve. Detailed Embodiments
[0031] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any restrictive effect on the protection scope of the present invention.
[0032] As Figure 1 — Figure 5As shown in the figure: A cable cleaner includes a cleaning box 1. The upper side of the cleaning box 1 is open. A drain port is provided on one side of the cleaning box 1, and a rubber plug is arranged at the drain port. Guide wheels 2 are symmetrically arranged at the two edges on the upper side of the cleaning box 1. Guide wheels 3 are symmetrically arranged on both sides inside the cleaning box 1. Partition plates 4 are symmetrically arranged in the middle inside the cleaning box 1. Bearings 5 are arranged on the lower sides of the partition plates 4. A cleaning cylinder 6 is rotatably arranged between the partition plates 4 through the bearings 5. A motor 7 is arranged on the upper side of one of the partition plates 4. A transmission wheel 8 is arranged at the output end of the motor 7. A transmission ring 9 is arranged on the outer side of the middle of the cleaning cylinder 6. A belt is arranged for transmission between the transmission wheel 8 and the transmission ring 9. Brush hairs 10 are evenly arranged inside the cleaning cylinder 6. When the wire winder winds up the wire, the cable 11 will gradually enter the cleaning box 1. Start the motor 7. The output end of the motor 7 drives the transmission wheel 8 to rotate. The transmission wheel 8 and the transmission ring 9 are driven by the belt. The cleaning cylinder 6 rotates. The cleaning cylinder 6 drives the brush hairs 10 to quickly brush the surface of the cable 11. In cooperation with the cleaning liquid, the surface of the cable 11 can be comprehensively and quickly cleaned. Compared with direct spraying and washing, its cleaning effect is better and the consumed water resources are lower. At the same time, it is convenient to directly clean during wire winding, greatly increasing the efficiency and convenience of cleaning the cable 11. A high-pressure air pump 12 is arranged on one side of the cleaning box 1. The output end of the high-pressure air pump 12 is communicated with a main pipe 13. A plurality of air supply pipes 14 are equidistantly communicated on one side of the main pipe 13. The number of the air supply pipes 14 is three. The air supply pipes 14 respectively penetrate through the cleaning box 1 to both sides and between the partition plates 4. Start the high-pressure air pump 12,The high-pressure air pump 12 supplies air into the air diffuser pipe 14 through the main pipe 13. The air diffuser pipe 14 can aerate the cleaning liquid in the cleaning tank 1. The aerated cleaning liquid has higher activity and stronger fluidity, which helps the pollutants detach from the surface of the cable 11. Water holes are evenly and penetratingly formed on the outer side of the cleaning cylinder 6 to increase the water permeability effect of the cleaning cylinder 6, which helps the pollutants cleaned by the brush bristles 10 to directly penetrate outward, inhibiting the amount of dirt hidden in the brush bristles 10. A bottom plate 17 is arranged on the lower side of one end of the cleaning tank 1. A fixing block 18 is arranged on the upper side of the bottom plate 17. A blowing ring 16 is arranged on the upper side of the fixing block 18. High-pressure nozzles are arranged in a surrounding manner on the side of the blowing ring 16 close to the cleaning tank 1. All the high-pressure nozzles face the central axis of the blowing ring 16. A connecting pipe 15 is connected between the main pipe 13 and the blowing ring 16. When the high-pressure air pump 12 is started, the main pipe 13 supplies air into the blowing ring 16 through the connecting pipe 15. When the cable 11 is output after being cleaned in the cleaning tank 1, it passes between the blowing rings 16. The blowing ring 16 jets air onto the surface of the cable 11 through the high-pressure nozzles, which helps to blow off the residual water stains on the surface of the cable 11. Side blocks 19 are symmetrically arranged on both sides of the cleaning tank 1. A guiding rod 20 is arranged between the side blocks 19, which facilitates the horizontal introduction and export of the cable 11 into and out of the cleaning tank 1, increasing the tension and stability when the cable 11 is introduced into the cleaning tank 1. On the upper side of the guiding rod 20 on the side of the cleaning tank 1 away from the blowing ring 16, hard rubber sleeves 21 are arranged side by side. An opening groove is formed on the side surface of the hard rubber sleeve 21. The opening grooves of the two hard rubber sleeves 21 face in opposite directions. The cable 11 is sequentially clamped into the inner sides of the hard rubber sleeves 21 through the opening grooves of the hard rubber sleeves 21. The two hard rubber sleeves 21 directly scrape off the obvious pollutants on the surface of the cable 11, reducing the cleaning pressure inside the cleaning tank 1. Plug-in rods are arranged on both sides of the partition plate 4. The partition plate 4 is plugged and clamped with the inner side wall of the cleaning tank 1 through the plug-in rods. The partition plate 4 is pulled out from the inside of the cleaning tank 1 through the plug-in rods, and then the cleaning cylinder 6 is pulled out from between the partition plates 4 for disassembly and maintenance.,
[0033] The working principle and usage process of the present utility model:
[0034] During use, cleaning liquid is added into the cleaning box 1. Then, the cable 11 is introduced from the upper side of the first guide wheel 2 on one side, then turns from the lower side of the second guide wheel 3, then passes through the middle of the cleaning cylinder 6, then bypasses from the lower side of the second guide wheel 3 on the other side and is led out from the upper side of the first guide wheel 2. After being led out, it can be connected to the take-up device. When the take-up device takes up the cable, the cable 11 will gradually enter the cleaning box 1. Start the motor 7, and the output end of the motor 7 drives the driving wheel 8 to rotate. The driving wheel 8 and the driving ring 9 are driven by a belt, and the cleaning cylinder 6 rotates. The cleaning cylinder 6 drives the brush bristles 10 to quickly brush the surface of the cable 11. With the cooperation of the cleaning liquid, the surface of the cable 11 can be comprehensively and quickly cleaned. Compared with direct spraying and washing, its cleaning effect is better and the water resources consumed are lower. At the same time, it is convenient to directly clean during cable take-up, greatly increasing the efficiency and convenience of cleaning the cable 11. In addition, during use, a high-pressure air pump 12 is provided on one side of the cleaning box 1. The output end of the high-pressure air pump 12 is connected with a main pipe 13. The main pipe 13 is equidistantly connected with air diffuser pipes 14 on one side. The number of the air diffuser pipes 14 is three. The air diffuser pipes 14 respectively penetrate through the cleaning box 1 to both sides and between the partition plates 4. Start the high-pressure air pump 12,The high-pressure air pump 12 supplies air into the aeration pipe 14 through the main pipe 13. The aeration pipe 14 can aerate the cleaning liquid in the cleaning tank 1. The aerated cleaning liquid has higher activity and stronger fluidity, which helps the pollutants to detach from the surface of the cable 11. In addition, during use, water holes are evenly and penetratingly formed on the outer side of the cleaning cylinder 6 to increase the water permeability effect of the cleaning cylinder 6, which helps the pollutants cleaned by the brush bristles 10 to directly penetrate outwards and inhibits the amount of dirt hidden in the brush bristles 10. In addition, during use, a bottom plate 17 is arranged on the lower side of one end of the cleaning tank 1. A fixing block 18 is arranged on the upper side of the bottom plate 17. A blowing ring 16 is arranged on the upper side of the fixing block 18. High-pressure nozzles are arranged in a surrounding manner on the side of the blowing ring 16 close to the cleaning tank 1. All the high-pressure nozzles face the central axis of the blowing ring 16. A connecting pipe 15 is connected between the main pipe 13 and the blowing ring 16. When the high-pressure air pump 12 is started, the main pipe 13 supplies air into the blowing ring 16 through the connecting pipe 15. When the cable 11 is output after being cleaned in the cleaning tank 1, it passes between the blowing rings 16. The blowing ring 16 jets air towards the surface of the cable 11 through the high-pressure nozzles, which helps to blow away the residual water stains on the surface of the cable 11. In addition, during use, a guide rod 20 is arranged to facilitate the horizontal introduction and export of the cable 11 into and out of the cleaning tank 1, and increases the tension and stability when the cable 11 is introduced into the cleaning tank 1. In addition, during use, hard rubber sleeves 21 are arranged in parallel on the upper side of the guide rod 20 on the side of the cleaning tank 1 away from the blowing ring 16. An opening groove is formed on the side surface of the hard rubber sleeve 21. The opening grooves of the two hard rubber sleeves 21 face in opposite directions. The cable 11 is sequentially clamped into the inner side of the hard rubber sleeve 21 through the opening grooves of the hard rubber sleeve 21. The two hard rubber sleeves 21 directly scrape off the obvious pollutants on the surface of the cable 11, reducing the cleaning pressure inside the cleaning tank 1. In addition, during use, insertion rods are arranged on both sides of the partition plate 4. The partition plate 4 is inserted and clamped with the inner side wall of the cleaning tank 1 through the insertion rods. The partition plate 4 is pulled out from the inside of the cleaning tank 1 through the insertion rods, and then the cleaning cylinder 6 is pulled out from between the partition plates 4 for disassembly and maintenance of the cleaning cylinder 6.,
[0035] It should be noted that in this article, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0036] In this article, specific examples are used to elaborate on the principles and implementation manners of the present invention. The descriptions of the above examples are only used to help understand the method of the present invention and its core idea. The above is only the preferred implementation manner of the present invention. It should be noted that due to the limited nature of literal expression, objectively there are infinite specific structures. For those of ordinary skill in the art in this technical field, without departing from the principles of the present invention, several improvements, embellishments or changes can be made, or the above technical features can be combined in an appropriate manner; these improvements, embellishments, changes or combinations, or directly applying the concept and technical solution of the invention to other occasions without improvement, shall all be regarded as the protection scope of the present invention.
Claims
1. A cable cleaner, characterized in that: It includes a cleaning box (1), the upper side of the cleaning box (1) is open, one side of the cleaning box (1) is provided with a drain port, a rubber plug is arranged at the drain port, guide wheels one (2) are symmetrically arranged at both edges of the upper side of the cleaning box (1), guide wheels two (3) are symmetrically arranged on both sides of the inner side of the cleaning box (1), partitions (4) are symmetrically arranged in the middle of the inner side of the cleaning box (1), bearings (5) are arranged on the lower sides of the partitions (4), a cleaning cylinder (6) is rotatably arranged between the partitions (4) through the bearings (5), a motor (7) is arranged on the upper side of one of the partitions (4), a transmission wheel (8) is arranged at the output end of the motor (7), a transmission ring (9) is arranged on the outer side of the middle of the cleaning cylinder (6), a belt is arranged for transmission between the transmission wheel (8) and the transmission ring (9), and bristles (10) are evenly arranged on the inner side of the cleaning cylinder (6).
2. The cable cleaner according to claim 1, characterized in that: A high-pressure air pump (12) is arranged on one side of the cleaning box (1), a main duct (13) is connected and communicated at the output end of the high-pressure air pump (12), air supply pipes (14) are connected and communicated at equal intervals on one side of the main duct (13), the number of the air supply pipes (14) is three, and the air supply pipes (14) respectively penetrate through the cleaning box (1) to both sides and between the partitions (4).
3. The cable cleaner according to claim 1, wherein: Water holes are evenly and penetratingly arranged on the outer side of the cleaning cylinder (6).
4. The cable cleaner according to claim 2, wherein: A bottom plate (17) is arranged on the lower side of one end of the cleaning box (1), a fixing block (18) is arranged on the upper side of the bottom plate (17), a blowing ring (16) is arranged on the upper side of the fixing block (18), high-pressure nozzles are arranged in a surrounding manner on the side of the blowing ring (16) close to the cleaning box (1), all the high-pressure nozzles face the central axis of the blowing ring (16), and a connecting pipe (15) is connected and communicated between the main duct (13) and the blowing ring (16).
5. The cable cleaner according to claim 1, characterized in that: Side blocks (19) are symmetrically arranged on both sides of the cleaning box (1), and a guide rod (20) is arranged between the side blocks (19).
6. The cable cleaner according to claim 1, characterized in that: Hard rubber sleeves (21) are arranged in parallel on the upper side of the guide rod (20) on the side of the cleaning box (1) away from the blowing ring (16), an opening groove is arranged on the side surface of each of the hard rubber sleeves (21), and the opening grooves of the two hard rubber sleeves (21) face in opposite directions.
7. The cable cleaner according to claim 1, wherein: Insertion rods are arranged on both sides of the partition (4), and the partition (4) is inserted and clamped with the inner side wall of the cleaning box (1) through the insertion rods.