Ceramic ball cleaning equipment

Abstract

The utility model relates to the technical field of ceramic ball cleaning, and provides ceramic ball cleaning equipment which comprises a workbench, a bottom pad arranged above the workbench, a rotating disc arranged above the bottom pad, a driving part arranged on the workbench and used for driving the rotating disc to rotate, and a cleaning brush arranged above the rotating disc and used for cleaning ceramic balls. A plurality of through holes allowing ceramic balls to penetrate through are formed in the upper surface of the rotating disc in a penetrating mode, the thickness of the rotating disc is smaller than the diameter of the ceramic balls, the bottom cushion abuts against the ceramic balls, a discharging port is formed in the upper surface of the bottom cushion in a penetrating mode, and a discharging pipe is arranged at the position, located at the discharging port, of the workbench. The ceramic ball cleaning device has the beneficial effect that the cleaning effect on the ceramic balls is improved.

Description

Technical Field

[0001] This application relates to the technical field of ceramic ball cleaning, and particularly to a ceramic ball cleaning device. Background Art

[0002] Ceramic balls are precision ceramic products, usually made of high-purity ceramic materials, and have a variety of industrial applications. During the processing of ceramic balls, they will be contaminated with oil stains. Therefore, in the final process, the surfaces of the ceramic balls need to be cleaned.

[0003] In the prior art, ceramic balls are usually soaked in detergent to separate the oil stains for cleaning. However, in the actual operation process, it is difficult for the detergent to remove some stubborn stains on the surface of the ceramic balls. Since the size of the ceramic balls is relatively small and they are precision-machined products, they are very sensitive to changes in surface dimensions, and the stains on the surface will affect the application performance of the ceramic balls. Therefore, further improvement is needed. Summary of the Utility Model

[0004] In order to improve the cleaning effect of ceramic balls, this application provides a ceramic ball cleaning device.

[0005] A ceramic ball cleaning device provided by this application adopts the following technical solutions:

[0006] A ceramic ball cleaning device includes a workbench, a bottom pad arranged above the workbench, a turntable arranged above the bottom pad, a driving member arranged on the workbench to drive the turntable to rotate, and a cleaning brush arranged above the turntable for cleaning ceramic balls. A plurality of through holes for the ceramic balls to pass through are formed through the upper surface of the turntable. The thickness of the turntable is less than the diameter of the ceramic balls. The bottom pad abuts against the ceramic balls. An outlet is formed through the upper surface of the bottom pad. An outlet pipe is arranged at the position of the workbench corresponding to the outlet.

[0007] By adopting the above technical solutions, through the setting of the turntable with through holes for the ceramic balls to pass through, starting the driving member, the turntable rotates to drive the ceramic balls soaked in the cleaning agent to move along the circumferential direction of the turntable. When it does not rotate to the outlet, since the thickness of the turntable is less than the diameter of the ceramic balls, the lower end of the ceramic ball abuts against the bottom pad, so that the ceramic ball rolls to a certain extent as the turntable rotates. When it rotates to the cleaning brush, the cleaning brush abuts against the upper end of the ceramic ball and rolls under the action of the bottom pad and the cleaning brush to clean the ceramic ball, so as to remove some stubborn stains and improve the cleaning effect of the ceramic balls.

[0008] Preferably, a soft layer is arranged on the upper surface of the bottom pad.

[0009] By adopting the above technical solution, a soft surface layer is set up to increase the friction between the turntable and the ceramic ball, so that the turntable can keep rolling during the rotation of the turntable, reducing the possibility of inadequate cleaning of the surface of the ceramic ball, and can also clean some stubborn stains on the ceramic ball, thereby further improving the cleaning effect of the ceramic ball.

[0010] Preferably, a plurality of cleaning brushes are arranged at intervals around the axis of the turntable.

[0011] By adopting the above technical solution, a plurality of cleaning brushes are provided. As the turntable rotates, the surface of the ceramic ball is cleaned by each cleaning brush in turn, thereby improving the cleaning effect of the ceramic ball.

[0012] Preferably, the density of the cleaning brushes gradually increases toward the discharge port.

[0013] By adopting the above technical solution, the density of several cleaning brushes is gradually increased towards the discharge port, and the cleaning effect and adsorption effect on the stains attached to the surface of the ceramic balls are also different. As the density increases, the cleaning effect and adsorption effect on the ceramic balls can be improved.

[0014] Preferably, the hardness of the cleaning brushes gradually decreases toward the discharge port.

[0015] By adopting the above technical solution, the hardness of several cleaning brushes is gradually reduced towards the discharge port. The hardness of the cleaning brush is relatively high at the beginning, which can effectively clean some stubborn stains on the ceramic balls. Since the cleaning brush with higher hardness has higher roughness itself, the cleaning effect is relatively rough. Therefore, as the hardness decreases, the ceramic balls can be finely brushed to exert a high-performance brushing effect, that is, to improve the cleaning effect of the ceramic balls.

[0016] Preferably, the workbench is covered with a transparent outer cover, and the diameter of the transparent outer cover is larger than the diameter of the turntable.

[0017] By adopting the above technical solution, before scrubbing, the ceramic ball is first soaked in a liquid mixed with water and detergent to soften the stains on the surface of the ceramic ball. After being fished out, it is placed on the turntable. Since it carries a certain amount of water, some stains will be thrown out during the process of scrubbing the ceramic ball with the cleaning brush. Therefore, by providing a transparent outer cover, it is possible to reduce the throwing out of some stains and water stains when the turntable rotates and when the cleaning brush is scrubbing.

[0018] Preferably, the cross-section of the turntable is annularly arranged. There is a loading cylinder on the workbench. The distance between the loading cylinder and the turntable is less than the diameter of the ceramic ball. The cross-section of the loading cylinder extends from the inner circle to the outer circle radially, and the width is greater than the diameter of a single ceramic ball. The loading cylinder and the discharge port are arranged in a staggered manner.

[0019] By adopting the above technical solution, by providing a loading cylinder, the materials to be cleaned can be placed in the loading cylinder for feeding. As the turntable rotates, the through slots vacated by the ceramic balls that originally fell along the discharge port rotate to the position of the loading cylinder for feeding. The cross-section of the loading cylinder extends from the inner circle to the outer circle radially, and the width is greater than the diameter of a single ceramic ball. Since the cross-section of the turntable itself is annularly arranged, the coverage area during the feeding of the loading cylinder can be increased, so as to increase the processing quantity of ceramic balls when the turntable rotates one circle, and improve the cleaning effect on the ceramic balls.

[0020] Preferably, the cross-section of the discharge port extends from the inner circle to the outer circle radially, and the width is greater than the diameter of the ceramic ball.

[0021] By adopting the above technical solution, similarly, by correspondingly making the cross-section of the discharge port extend from the inner circle to the outer circle radially and the width be greater than the diameter of the ceramic ball, the discharge quantity of the cleaned ceramic balls can be increased.

[0022] In summary, the utility model has the following beneficial effects:

[0023] 1. By providing a turntable with through holes for the ceramic balls to pass through, starting the driving member, the turntable rotates to drive the ceramic balls soaked in the cleaning agent to move along the circumferential direction of the turntable. When it does not rotate to the discharge port, since the thickness of the turntable is less than the diameter of the ceramic ball, the lower end of the ceramic ball abuts against the bottom pad, so that the ceramic ball rolls to a certain extent as the turntable rotates. When it rotates to the cleaning brush, the cleaning brush abuts against the upper end of the ceramic ball and rolls under the action of the bottom pad and the cleaning brush to clean the ceramic ball and remove some stubborn stains, so as to improve the cleaning effect on the ceramic ball.

[0024] 2. By providing a plurality of cleaning brushes, as the turntable rotates, the ceramic balls pass through each cleaning brush in turn to clean the surface of the ceramic balls, so as to improve the cleaning effect on the ceramic balls.

[0025] 3. By providing a loading cylinder, the materials to be cleaned can be placed in the loading cylinder for feeding. As the turntable rotates, the through slots vacated by the ceramic balls that originally fell along the discharge port rotate to the position of the loading cylinder for feeding. The cross-section of the loading cylinder extends from the inner circle to the outer circle radially, and the width is greater than the diameter of a single ceramic ball. Since the cross-section of the turntable itself is annularly arranged, the coverage area during the feeding of the loading cylinder can be increased, so as to increase the processing quantity of ceramic balls when the turntable rotates one circle, and improve the cleaning effect on the ceramic balls. Brief Description of the Drawings

[0026] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present application;

[0027] Figure 2 is a schematic diagram of the structure inside the transparent outer cover in an embodiment of the present application;

[0028] Figure 3 is a schematic top view structure diagram of an embodiment of the present application;

[0029] Figure 4 is a schematic diagram of the structures of the bottom pad, turntable, cleaning brush, and ceramic balls in an embodiment of the present application.

[0030] Description of the reference numerals: 1, workbench; 11, support rod; 12, nut; 13, second mounting plate; 14, through groove; 2, bottom pad; 21, discharge port; 22, discharge pipe; 23, first mounting plate; 24, bolt; 25, soft surface layer; 26, through slot; 3, turntable; 31, through hole; 4, driving member; 41, driving motor; 42, connecting shaft; 421, fixed sleeve; 5, ceramic ball; 6, cleaning brush; 61, mounting rod; 62, mounting sleeve; 7, transparent outer cover; 71, mounting block; 72, sealing ring; 8, feeding cylinder. Detailed Description of the Embodiment

[0031] The following will further describe the present application in detail with reference to the attached Figures 1-4 ,.

[0032] An embodiment of the present application discloses a ceramic ball cleaning device.

[0033] Embodiment:

[0034] A ceramic ball cleaning device, referring to Figure 1 , Figure 2 , includes a workbench 1, a bottom pad 2 disposed above the workbench 1, a turntable 3 disposed above the bottom pad 2, a driving member 4 disposed on the workbench 1 to drive the turntable 3 to rotate, and a cleaning brush 6 disposed above the turntable 3 for cleaning the ceramic balls 5.

[0035] Referring to Figure 2 , Figure 3 , in this embodiment, the bottom pad 2 is square-shaped, and the four top corners of the bottom pad 2 are chamfered. For the installation of the bottom pad 2, the upper end surface of the workbench 1 is fixedly connected with support rods 11. There are four support rods 11, which are respectively disposed at the four top corners of the bottom pad 2. The support rods 11 pass through the bottom pad 2, and the support rods 11 are threadedly connected with nuts 12. At this time, there are two nuts 12 on one support rod 11, which are respectively abutted against the opposite two surfaces of the bottom pad 2.

[0036] Among them, for the discharging of the ceramic balls 5, in this embodiment, a discharge port 21 is formed through the upper surface of the bottom pad 2. The discharge port 21 can be fan-shaped or strip-shaped, and is specifically set according to requirements. In this embodiment, the strip-shaped discharge port 21 is specifically shown. It should be noted that the width of the discharge port 21 needs to be greater than the diameter of the ceramic balls 5 so that the ceramic balls 5 can fall. A discharge pipe 22 is provided at the position of the discharge port 21 on the workbench 1. In this embodiment, the discharge pipe 22 is in the shape of a channel steel, and the discharge pipe 22 is inclined downward away from the bottom pad 2. There is a gap between the bottom pad 2 and the workbench 1 for installing the discharge pipe 22. A first mounting plate 23 protrudes from the lower surface of the bottom pad 2. There are two first mounting plates 23, which are respectively arranged on the opposite side walls of the discharge pipe 22. The first mounting plate 23 is threadedly penetrated with bolts 24, and a plurality of bolts 24 are arranged at intervals along the length direction of the first mounting plate 23. The bolts 24 are threadedly connected to the discharge pipe 22.

[0037] Referring to Figure 4 , further, a soft layer 25 is provided on the upper surface of the bottom pad 2, which can be specifically made of sponge, plastic with certain elasticity, etc., and is specifically set according to requirements to increase the friction with the ceramic balls 5, so that the ceramic balls 5 roll during the rotation of the turntable 3, so as to improve the cleaning effect of the subsequent cleaning brush 6 on the ceramic balls 5.

[0038] In this embodiment, the turntable 3 is annularly arranged, and a plurality of through holes 31 for the ceramic balls 5 to pass through are formed through the upper surface of the turntable 3. The thickness of the turntable 3 is less than the diameter of the ceramic balls 5, so that after the ceramic balls 5 fall into the through holes 31, the ceramic balls 5 are exposed, so as to abut against the cleaning brush 6 above and the bottom pad 2 below for cleaning.

[0039] Returning to Figure 1 、 Figure 2 , in this embodiment, the driving member 4 includes a driving motor 41 arranged in the workbench 1 and a connecting shaft 42 fixedly connected to the output shaft of the driving motor 41. The connecting shaft 42 rotatably penetrates the upper surface of the workbench 1. A through groove 26 for the connecting shaft 42 to pass through is formed through the middle of the bottom pad 2. The connecting shaft 42 penetrates the turntable 3, and a fixed sleeve 421 fixedly connected to the turntable 3 is fixedly sleeved on the connecting shaft 42. When the driving motor 41 is started, the connecting shaft 42, the fixed sleeve 421 and the turntable 3 are driven to rotate in sequence, so as to drive the ceramic balls 5 on the turntable 3 to rotate.

[0040] Referring to Figure 3 、 Figure 4, in this embodiment, the lower end surface of the cleaning brush 6 is used to abut against the ceramic ball 5 to clean the ceramic ball 5. A plurality of cleaning brushes 6 are arranged at intervals around the axis of the turntable 3. The density of the plurality of cleaning brushes 6 gradually increases towards the discharge port 21, and the hardness of the plurality of cleaning brushes 6 gradually decreases towards the discharge port 21. In this regard, in this embodiment, the materials of the plurality of cleaning brushes 6 are two nylon brushes, one sponge, and one wool felt in sequence to perform the processes of rough brushing and fine brushing on the ceramic ball 5. Among them, the bristles of the two nylon brushes gradually decrease in hardness and increase in corresponding density in sequence.

[0041] Refer to Figure 2 , Figure 3 , for the installation of the cleaning brush 6, specifically, the upper end of the support rod 11 is sleeved with a second mounting plate 13. At this time, two nuts 12 that respectively abut against the upper and lower surfaces of the second mounting plate 13 are threadedly connected to the support rod 11 to mount the second mounting plate 13 on the support rod 11. For the cleaning brush 6, a mounting rod 61 is fixedly connected to the top of the cleaning brush 6. The mounting rod 61 passes through the second mounting plate 13 and is threadedly connected with a mounting sleeve 62. The mounting sleeve 62 is fixedly connected to the second mounting plate 13. It should be noted that the cleaning brush 6 can also be rotatably connected. Specifically, a driving motor (not shown in the figure) fixedly connected to the upper surface of the second mounting plate 13 is provided, and the output shaft of the driving motor 41 is fixedly connected to the mounting rod 61, thereby improving the cleaning effect on the ceramic ball 5.

[0042] Refer to Figure 2 , Figure 4 , further, to reduce the possibility that the turntable 3 drives the ceramic ball 5 to rotate and the stains and water stains are thrown out when being cleaned by the cleaning brush 6, in this embodiment, a transparent outer cover 7 is covered on the bottom pad 2. The transparent outer cover 7 can be a glass product. The diameter of the transparent outer cover 7 is larger than the diameter of the turntable 3. The transparent outer cover 7 is arranged between the second mounting plate 13 and the bottom pad 2. The transparent outer cover 7 protrudes with a mounting block 71. The mounting block 71 abuts against the bottom pad 2. A bolt 24 passes through the mounting block 71 to be fixedly connected to the bottom pad 2. A sealing ring 72 is arranged between the bottom pad 2 and the second mounting plate 13.

[0043] Refer to Figure 2 , Figure 3, wherein, for the feeding of the ceramic balls 5, in this embodiment, a feeding cylinder 8 is arranged above the turntable 3. The cross-section of the feeding cylinder 8 extends radially from the inner circle to the outer circle, and the width is greater than the diameter of a single ceramic ball 5, so that the cross-section of the feeding cylinder 8 is fan-shaped. It should be noted that the feeding cylinder 8 and the discharge port 21 are arranged in a staggered manner, and the feeding cylinder 8 is arranged close to the relatively hard cleaning brush 6. The distances between the lower end surfaces of the feeding cylinder 8 close to the discharge port 21 and the cleaning brush 6 and the turntable 3 are different. The distance between the discharge port 21 and the turntable 3 is less than the distance between the cleaning brush 6 and the turntable 3, which can reduce the possibility that the cleaned ceramic balls 5 do not fall from the discharge port 21 and enter the feeding cylinder 8 for re-cleaning. A through groove 14 communicating with the feeding cylinder 8 is formed through the upper surface of the second mounting plate 13, so that the soaked ceramic balls 5 can enter the feeding cylinder 8.

[0044] The implementation principle of a ceramic ball cleaning device according to an embodiment of the present application is as follows: By providing a turntable 3, through holes 31 are provided on the turntable 3 for the ceramic balls 5 to pass through. The driving member 4 is started, and the turntable 3 rotates to drive the ceramic balls 5 soaked in the cleaning agent to move circumferentially along the turntable 3. When it does not rotate to the discharge port 21, since the thickness of the turntable 3 is less than the diameter of the ceramic balls 5, the lower end of the ceramic balls 5 abuts against the bottom pad 2, so that the ceramic balls 5 roll to a certain extent as the turntable 3 rotates. When it rotates to the cleaning brush 6, the cleaning brush 6 abuts against the upper end of the ceramic balls 5 and rolls under the action of the bottom pad 2 and the cleaning brush 6 to clean the ceramic balls 5, so as to remove some stubborn stains and improve the cleaning effect of the ceramic balls 5.

[0045] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A ceramic ball cleaning device, characterized in that: It includes a workbench (1), a bottom pad (2) arranged above the workbench (1), a turntable (3) arranged above the bottom pad (2), a driving member (4) arranged on the workbench (1) to drive the turntable (3) to rotate, and a cleaning brush (6) arranged above the turntable (3) for cleaning ceramic balls (5). A plurality of through holes (31) for the ceramic balls (5) to pass through are formed through the upper surface of the turntable (3). The thickness of the turntable (3) is less than the diameter of the ceramic balls (5). The bottom pad (2) abuts against the ceramic balls (5). A discharge port (21) is formed through the upper surface of the bottom pad (2). A discharge pipe (22) is arranged at the position of the workbench (1) corresponding to the discharge port (21).

2. The ceramic ball cleaning device according to claim 1, characterized in that: A soft layer (25) is arranged on the upper surface of the bottom pad (2).

3. The ceramic ball cleaning device according to claim 1, wherein: A plurality of the cleaning brushes (6) are arranged at intervals around the axis of the turntable (3).

4. The ceramic ball cleaning device according to claim 3, characterized in that: The density of the plurality of the cleaning brushes (6) gradually increases in the direction close to the discharge port (21).

5. The ceramic ball cleaning device according to claim 3, wherein: The hardness of the plurality of the cleaning brushes (6) gradually decreases in the direction close to the discharge port (21).

6. The ceramic ball cleaning device according to claim 1, characterized in that: A transparent outer cover (7) is arranged over the workbench (1). The diameter of the transparent outer cover (7) is greater than the diameter of the turntable (3).

7. A ceramic ball cleaning device according to claim 1, characterized in that: The cross-section of the turntable (3) is annular. A feeding cylinder (8) is arranged above the turntable (3). The distance between the feeding cylinder (8) and the turntable (3) is less than the diameter of the ceramic balls (5). The cross-section of the feeding cylinder (8) extends from the inner circle to the outer circle in the radial direction and its width is greater than the diameter of a single ceramic ball (5). The feeding cylinder (8) and the discharge port (21) are arranged in a staggered manner.

8. A ceramic ball cleaning device according to claim 7, characterized in that: The cross-section of the discharge port (21) extends from the inner circle to the outer circle in the radial direction and its width is greater than the diameter of the ceramic balls (5).

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