Steel wire winding device for producing steel wire mesh framework composite pipe

By designing a steel wire support assembly and buffer device with adjustable height, the problem of unstable wire tension in the winding equipment is solved, and stable winding and efficient production of steel wire is achieved.

CN223159846UActive Publication Date: 2025-07-29NINGXIA QINGCHUAN PIPE IND CO LTD
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Patent Information

Application Number
CN202421671356.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-07-29
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing winding equipment uses rigidly supported rollers between large reels and small reels, resulting in unstable tension of the wire, which is easy to break the wire, and requires manual tidying when replacing the small reel, which consumes time and manpower.

Method used

A steel wire support assembly with adjustable height is designed, including a support portion and an adjustment portion, and the tension of the wire is controlled by adjusting the height of the support portion, combining the buffer spring and the guide wheel to reduce friction and prevent the wire from being pulled.

Benefits of technology

The stable tension of the steel wire is achieved, the wire is broken and loosened, the manual intervention and downtime are reduced, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

A steel wire winding device for producing a steel wire mesh framework composite pipe comprises a feeding mechanism and a winding mechanism. The feeding mechanism comprises a base, a steel wire reel and a steel wire supporting assembly. The steel wire reel is rotationally installed on the base, the steel wire supporting assembly is arranged at the end, away from the steel wire reel, of the base, and the height of the steel wire supporting assembly can be adjusted. The winding mechanism is arranged on one side of the base and used for winding the steel wire conveyed by the steel wire reel. In the using process, the height of the steel wire supporting assembly is controlled according to the remaining amount of steel wires on the steel wire reel, the steel wire supporting assembly forms appropriate jacking force on the steel wires, it can be guaranteed that the steel wires have certain tensioning force, the steel wires can be prevented from being snapped, and the situation that the steel wires are loosened on the steel wire reel is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire mesh skeleton composite pipe production equipment, in particular to a steel wire winding device for producing steel wire mesh skeleton composite pipes. Background Art

[0002] When producing steel wire mesh skeleton composite pipes, it is usually necessary to distribute the steel wire from a large reel to several small reels through a wire reeling process for use in subsequent processes. However, the winding equipment currently used uses rigidly supported rollers between the large reel and the small reel to support the steel wire, so that the steel wire has a certain tension during winding, thereby ensuring that the steel wire wound on the small reel will not loosen. However, when the steel wire on the large reel gradually becomes less, the rigidly supported rollers will exert a large supporting force on the steel wire; secondly, during the winding process, when it is necessary to stop the machine to replace the small reel that has already been wound with steel wire, due to the inertia of the equipment and the supporting effect of the rigidly supported rollers, it is easy to cause the steel wire to be broken, resulting in the steel wire on the large reel becoming loose. The machine can only be stopped for manual sorting, which is not only labor-intensive but also time-consuming. Summary of the Invention

[0003] In order to solve the technical problems existing in the above-mentioned technology, it is necessary to provide a steel wire winding device for producing a steel wire mesh skeleton composite pipe.

[0004] A steel wire winding device for producing a steel wire mesh skeleton composite pipe comprises a feeding mechanism and a winding mechanism;

[0005] The feeding mechanism includes a base, a wire reel, and a wire support assembly; the wire reel is rotatably mounted on the base, and the wire support assembly is arranged at one end of the base away from the wire reel, and the height of the wire support assembly can be adjusted;

[0006] The winding mechanism is arranged on one side of the base and is used for winding the steel wire delivered by the wire reel.

[0007] Preferably, the wire support assembly includes a supporting part and an adjusting part; the supporting part is longitudinally slidably arranged at one end of the base away from the wire reel, and the adjusting part is arranged below the supporting part, and the upper end of the adjusting part is connected to the lower end of the supporting part, and the adjusting part can drive the supporting part to slide downward along the longitudinal direction of the base.

[0008] Preferably, the support portion includes a support frame and a support rod; the support frame is slidably arranged on the base, the support rod is rotatably arranged on the top of the support frame, and a support wheel is installed on the support rod.

[0009] Preferably, mounting grooves are longitudinally formed on both sides of the support frame. A bearing block for mounting the support rod is slidably arranged in the mounting groove. A buffer spring is arranged in the mounting groove. The upper end of the buffer spring abuts against the bottom of the bearing block, and the lower end of the buffer spring abuts against the lower end of the mounting groove.

[0010] Preferably, a guide rod is arranged at the bottom of the bearing block, and the buffer spring is sleeved on the guide rod.

[0011] Preferably, the adjusting part includes a rotating rod, a turntable, a swing arm, and a push rod. The rotating rod is rotatably arranged on the base and is located below the support frame. The turntable is fixed on the rotating rod. The swing arm is fixed on the turntable along the radial direction of the turntable. The upper end of the push rod is rotatably connected to the lower end of the support frame, and the lower end of the push rod is rotatably connected to the end of the swing arm. An angle is formed between the push rod and the swing arm.

[0012] Preferably, a track for the support frame to slide is arranged on the base.

[0013] Preferably, the winding mechanism includes a cabinet body and a winding disc rotatably arranged on the cabinet body. The winding disc is driven by a power part installed in the cabinet body to rotate, and the winding disc is detachably installed with the power part.

[0014] Preferably, a guide wheel is rotatably arranged on the cabinet body.

[0015] Compared with the prior art, the steel wire winding device for producing steel wire mesh skeleton composite pipes provided by the present utility model includes a feeding mechanism and a winding mechanism. The feeding mechanism includes a base, a steel wire coil disc, and a steel wire support assembly. The steel wire coil disc is rotatably installed on the base. The steel wire support assembly is arranged at one end of the base away from the steel wire coil disc, and the height of the steel wire support assembly can be adjusted. The winding mechanism is arranged on one side of the base and is used for winding the steel wire transmitted by the steel wire coil disc. When in use, the height of the steel wire support assembly is controlled according to the remaining amount of the steel wire on the steel wire coil disc, so that the steel wire support assembly forms a suitable top support force on the steel wire, which can not only ensure that the steel wire has a certain tension, but also prevent the steel wire from being broken, and reduce the occurrence of loose wire on the steel wire coil disc. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is a structural schematic diagram of the present utility model.

[0018] Figure 2For this utility model Figure 1 Schematic diagram of the structure from another angle.

[0019] Figure 3 This is a structural diagram of the connection between the base and the steel wire support assembly of the utility model.

[0020] Figure 4 For this utility model Figure 3 Schematic diagram of the structure from another angle.

[0021] Figure 5 For this utility model Figure 3 A partial enlarged view of point A in the middle.

[0022] In the figure: feeding mechanism 01, base 11, wire reel 12, wire support assembly 13, support part 131, support frame 1311, support rod 1312, support wheel 1313, mounting groove 1314, bearing seat 1315, buffer spring 1316, guide rod 1317, adjustment part 132, rotating rod 1321, turntable 1322, swing arm 1323, push rod 1324, winding mechanism 02, cabinet 21, winding disk 22, guide wheel 23, track 03. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "lower" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0025] Please see Figures 1 to 5, the utility model provides a steel wire winding device for producing a steel wire mesh framework composite pipe, which includes a feeding mechanism 01 and a winding mechanism 02; the feeding mechanism 01 includes a base 11, a steel wire reel 12, and a steel wire support assembly 13; the steel wire reel 12 is rotatably installed on the base 11, and the steel wire support assembly 13 is arranged at one end of the base 11 away from the steel wire reel 12. The height of the steel wire support assembly 13 can be adjusted, so that when the steel wire support assembly 13 supports the steel wire, the steel wire can have a certain tension force. The winding mechanism 02 is arranged on one side of the base 11 and is used for winding the steel wire transmitted from the steel wire reel 12. When in use, the height of the steel wire support assembly 13 is controlled according to the remaining amount of the steel wire on the steel wire reel 12, so that the steel wire support assembly 13 forms a suitable supporting force on the steel wire, which can not only ensure that the steel wire has a certain tension force, but also prevent the steel wire from being broken, and reduce the occurrence of loose wire on the steel wire reel 12.

[0026] In an embodiment, the steel wire support assembly 13 includes a support part 131 and an adjustment part 132; the support part 131 is longitudinally slidably arranged at one end of the base 11 away from the steel wire reel 12, and the adjustment part 132 is arranged below the support part 131. The upper end of the adjustment part 132 is connected to the lower end of the support part 131. The adjustment part 132 can drive the support part 131 to slide up and down along the longitudinal direction of the base 11 to realize the adjustment of the height of the support part 131. Furthermore, when the support part 131 forms a support on the steel wire, the tension force of the support part 131 on the steel wire can be controlled according to the remaining amount of the steel wire on the steel wire reel 12 to prevent the steel wire from being broken.

[0027] Specifically, the support part 131 includes a support frame 1311 and a support rod 1312; the support frame 1311 is slidably arranged on the base 11, the support rod 1312 is rotatably arranged at the top of the support frame 1311, and a support wheel 1313 is installed on the support rod 1312; the support wheel 1313 is mainly used to support the steel wire. When the winding mechanism 02 winds the steel wire on the steel wire reel 12, the steel wire will contact the support wheel 1313, and the steel wire will drive the support wheel 1313 to rotate to reduce the friction between the support wheel 1313 and the steel wire.

[0028] Specifically, installation grooves 1314 are longitudinally opened on both sides of the support frame 1311. A bearing seat 1315 for installing the support rod 1312 is slidably arranged in the installation grooves 1314, and the bearing seat 1315 is rotatably connected to the end of the support rod 1312. A buffer spring 1316 is arranged in the installation grooves 1314. The upper end of the buffer spring 1316 is connected to the bottom of the bearing seat 1315, and the lower end of the buffer spring 1316 is connected to the lower end of the installation grooves 1314. After the support wheel 1313 contacts the steel wire, the buffer spring 1316 can enable the support wheel 1313 to form a flexible support on the steel wire to prevent the support wheel 1313 from exerting a large force on the steel wire.

[0029] Specifically, a guide rod 1317 is provided at the bottom of the bearing seat 1315, and the buffer spring 1316 is sleeved on the guide rod 1317, thereby guiding the buffer spring 1316.

[0030] In one embodiment, the adjusting part 132 includes a rotating rod 1321, a turntable 1322, a swing arm 1323, and a push rod 1324; the rotating rod 1321 is rotatably arranged on the base 11 and is located below the support frame 1311, and the rotating rod 1321 can be driven by a motor or manually rotated by a handle. The turntable 1322 is fixed on the rotating rod 1321, the swing arm 1323 is fixed on the turntable 1322 along the radial direction of the turntable 1322, the upper end of the push rod 1324 is rotatably connected to the lower end of the support frame 1311, the lower end of the push rod 1324 is rotatably connected to the end of the swing arm 1323, and the push rod 1324 forms an angle with the swing arm 1323. After the rotation, the turntable 1322 will drive the swing arm 1323 to rotate, thereby driving the push rod 1324 to control the support frame 1311 to slide up and down along the base 11, and further controlling the height of the support frame 1311.

[0031] In one embodiment, a track 03 for the support frame 1311 to slide is provided on the base 11, and the track 03 is longitudinally symmetrically fixed on the two inner side surfaces of the base 11 by screws.

[0032] In one embodiment, the winding mechanism 02 includes a cabinet 21 and a winding disc 22 rotatably arranged on the cabinet 21. The winding disc 22 is driven by a power part installed in the cabinet 21 to rotate, and the winding disc 22 is detachably installed with the power part.

[0033] Specifically, a guide wheel 23 is rotatably arranged on the cabinet 21.

[0034] The above-disclosed are only the preferred embodiments of the present invention. Of course, the scope of the rights of the present invention cannot be limited by this. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. A steel wire winding device for producing a steel wire mesh framework composite pipe, characterized in that: Including feeding mechanism and winding mechanism; The feeding mechanism includes a base, a wire reel, and a wire support assembly; the wire reel is rotatably mounted on the base, and the wire support assembly is arranged at one end of the base away from the wire reel, and the height of the wire support assembly can be adjusted; The winding mechanism is arranged on one side of the base and is used for winding the steel wire delivered by the wire reel.

2. The steel wire winding device for producing the steel wire mesh framework composite pipe according to claim 1, wherein: The wire support assembly includes a supporting part and an adjusting part; the supporting part is longitudinally slidably arranged at one end of the base away from the wire reel, and the adjusting part is arranged below the supporting part, and the upper end of the adjusting part is connected to the lower end of the supporting part, and the adjusting part can drive the supporting part to slide downward along the longitudinal direction of the base.

3. The steel wire winding device for producing the steel wire mesh framework composite pipe according to claim 2, characterized in that: The support portion includes a support frame and a support rod; the support frame is slidably arranged on the base, the support rod is rotatably arranged on the top of the support frame, and a support wheel is installed on the support rod.

4. The steel wire winding device for producing the steel wire mesh framework composite pipe according to claim 3, wherein: Mounting grooves are longitudinally provided on both sides of the support frame, and a bearing seat for mounting the support rod is slidably provided in the mounting groove. A buffer spring is provided in the mounting groove, and the upper end of the buffer spring is connected to the bottom of the bearing seat, and the lower end of the buffer spring is connected to the lower end of the mounting groove.

5. The steel wire winding device for producing a steel wire mesh framework composite pipe according to claim 4, wherein: A guide rod is provided at the bottom of the bearing seat, and a buffer spring is sleeved on the guide rod.

6. The steel wire winding device for producing a steel wire mesh skeleton composite pipe according to claim 3, characterized in that: The adjusting part includes a rotating rod, a turntable, a swing arm, and a push rod; the rotating rod is rotatably set on the base and is located below the support frame, the turntable is fixed on the rotating rod, and the swing arm is fixed on the turntable along the radial direction of the turntable. The upper end of the push rod is rotatably connected to the lower end of the support frame, and the lower end of the push rod is rotatably connected to the end of the swing arm, and the push rod forms an angle with the swing arm.

7. The steel wire winding device for producing a steel wire mesh framework composite pipe according to claim 2, characterized in that: The base is provided with a track for the supporting frame to slide.

8. The steel wire winding device for producing a steel wire mesh skeleton composite pipe according to claim 1, characterized in that: The winding mechanism includes a cabinet body and a winding disk rotatably arranged on the cabinet body. The winding disk is driven by a power unit installed in the cabinet body to realize rotation, and the winding disk and the power unit are detachably installed.

9. The steel wire winding device for producing a steel wire mesh framework composite pipe according to claim 8, characterized in that: A guide wheel is rotatably provided on the cabinet body.