Rapid forming die for elastic strip production
By designing rapid forming molds, the cylinder and slider systems automatically move and bend the raw materials of the elastic strips, the problems of high-temperature scalding and cumbersome processes are solved, automatic processing is achieved, and the production efficiency of elastic strips is improved.
Patent Information
- Application Number
- CN202422022490.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-20
AI Technical Summary
During the production process of existing elastic strips, the surface temperature of the elastic strips is high, which can easily burn staff when moving. Moreover, the traditional three-process processing steps are complicated, resulting in low production efficiency.
A rapid forming mold is designed to automatically move the heated elastic strip raw material using the cylinder and slider system, and through the synergy of multiple cylinders and push plates, the elastic strip raw material is gradually bent and molded in the mold to form an "M" shape, and finally achieve automatic processing.
It realizes that high-temperature elastic strips are not manually moved manually, avoids the risk of scalding, simplifies processing steps, improves production efficiency and saves processing time.
Smart Images

Figure CN223159896U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of elastic clip production, in particular to a rapid prototyping die for elastic clip production. Background Technique
[0002] In railway tracks, many different railway track fasteners are applied to assist in the installation, fixation and connection between tracks. Among them, the elastic clip fastener is a very common fastener. The railway track elastic clip refers to the fastening device part of the rail and the sleeper with an elastic clip.
[0003] When the existing railway track elastic clips are produced, the elastic clips are usually pressed into shape through three processes respectively. However, after each process is completed, the elastic clips need to be manually clamped and moved to the next process. Since the outer surface temperature of the elastic clips is relatively high, it is easy to scald the staff during the moving process, thus causing accidents. At the same time, the traditional three-process processing steps are relatively cumbersome and are not conducive to quickly forming the elastic clips. Content of the Utility Model
[0004] The purpose of the utility model is to provide a rapid prototyping die for elastic clip production, so as to solve the problems that the outer surface temperature of the elastic clip is relatively high, it is easy to scald the staff during the moving process, thus causing accidents, and at the same time, the traditional three-process processing steps are relatively cumbersome and are not conducive to quickly forming the elastic clip as mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a rapid prototyping die for elastic clip production, including a workbench, a fixed plate is fixedly connected to the inner side of the workbench, a connecting plate is fixedly connected to the outer surface of the fixed plate, a slider is slidably connected to the inner side of the connecting plate, a cylinder one is fixedly connected to the rear side of the fixed plate, and an output shaft of the cylinder one is fixedly connected to a fixed block.
[0006] Preferably, a connecting frame is fixedly connected to the upper surface of the workbench. A first fixing column is fixedly connected to the outer surface of the connecting frame. A second fixing column is fixedly connected to the outer surface of the connecting frame below the first fixing column. A template is fixedly connected to the outer surfaces of the first fixing column and the second fixing column. A second cylinder is fixedly connected to the side surface of the connecting frame. The output shaft of the second cylinder is connected to a connecting shaft. A first push plate is fixedly connected to the outer surface of the connecting shaft. A connecting column is fixedly connected to the lower surface of the connecting shaft. A fixing rod is fixedly connected to the outer surface of the connecting column. A spring is fixedly connected to the inner side of the fixing rod. An adjusting rod is fixedly connected to the outer surface of the spring. A limiting plate is hingedly connected to the outer surface of the adjusting rod. A third cylinder is fixedly connected to the upper surface of the connecting frame. The output shaft of the third cylinder is connected to a second push plate. A fourth cylinder is fixedly connected to the lower surface of the connecting frame. The output shaft of the fourth cylinder is connected to an adjusting plate. A limiting clamp is fixedly connected to the lower surface of the adjusting plate. A fifth cylinder is fixedly connected to the lower surface of the connecting frame near one side of the fourth cylinder. The output shaft of the fifth cylinder is hingedly connected to a third push plate. A sixth cylinder is fixedly connected to the upper surface of the workbench. The output shaft of the sixth cylinder is connected to a fourth push plate.
[0007] Preferably, both the fixing plate and the connecting plate are in a plate shape. Grooves adapted to the fixing plate and the connecting plate are formed on the upper surface of the workbench. The fixing plate and the connecting plate are fixedly connected to the inner side of the grooves. Rectangular grooves are formed on the inner sides of the fixing plate and the connecting plate. The fixing block is fixedly connected to the sliding block. By starting the first cylinder, the output shaft of the first cylinder extends and retracts, driving the fixing block to move upward at the rear side of the fixing plate, and then driving the sliding block to move upward inside the connecting plate, so as to move the raw material of the elastic strip above the workbench.
[0008] Preferably, both the fixing rod and the adjusting rod are in a cuboid rod shape. The inner side of the fixing rod is hollow. The adjusting rod is slidably connected to the inner side of the fixing rod. The spring is in a spiral shape. The spring is fixedly connected between the inner side of the fixing rod and the adjusting rod. The limiting plate is in a "U" - shaped plate shape. By starting the second cylinder, the output shaft of the connecting shaft extends and retracts, so that while the first push plate processes the raw material of the elastic strip, the limiting plate contacts the template more tightly, restricting the raw material of the elastic strip more tightly and facilitating the processing of the raw material of the elastic strip.
[0009] Preferably, the first push plate, the second push plate, the third push plate and the fourth push plate are all in a semi - cylindrical shape. The third push plate is hingedly connected to the output shaft of the fifth cylinder. By starting the second cylinder, the third cylinder, the fifth cylinder and the sixth cylinder, the first push plate, the second push plate, the third push plate and the fourth push plate process the raw material of the elastic strip, facilitating the rapid shaping of the raw material of the elastic strip.
[0010] Preferably, both the first fixing column and the second fixing column are cylindrical in shape, and both the first fixing column and the second fixing column are in two groups. The template is in an "M" shape, and its function is to facilitate the processing of the elastic strip raw material into an "M" shape through the template.
[0011] Preferably, the adjusting plate is in a plate shape. A groove adapted to the second push plate is provided in the middle of the upper surface of the adjusting plate. The limiting clip is in a semi-circular arc shape. Its function is to limit the elastic strip raw material through the limiting clip, and cooperate with the limiting plate to fixedly connect it to the middle of the template, facilitating the second push plate to process the elastic strip raw material.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. By clamping the heated elastic strip raw material above the slider and then starting the first cylinder, the output shaft of the first cylinder extends and retracts, driving the fixed block to move upward at the rear of the fixed plate, thereby driving the slider to move upward inside the connecting plate, moving the elastic strip raw material above the workbench, facilitating subsequent processing of the heated elastic strip raw material, and thus eliminating the need for manual clamping and moving of the heated elastic strip raw material later, preventing burns to the staff.
[0014] 2. The slider moves the heated elastic strip raw material above the workbench. By starting the second cylinder, the output shaft of the connecting shaft extends and retracts, driving the first push plate to move towards the template. At the same time, the limiting plate restricts the elastic strip raw material to the middle part of the template. As the connecting shaft continues to extend and retract, the adjusting rod slides inside the fixed rod. Under the elastic action of the spring, the limiting plate contacts the template more tightly, thus restricting the elastic strip raw material more tightly. At the same time, the first push plate pushes the elastic strip raw material to bend. After bending, by starting the third cylinder and two groups of fourth cylinders, the output shafts of the third cylinder and the two groups of fourth cylinders extend and retract, causing the adjusting plate and the limiting clip to move downward, so that the limiting clip limits the elastic strip raw material and restricts it to the middle of the template. At the same time, the second push plate moves downward, pushing the elastic strip raw material to bend again. By starting the fifth cylinder, the output shaft of the fifth cylinder extends and retracts, driving the third push plate to push the elastic strip raw material to bend again, forming an "M" shape. By starting two groups of sixth cylinders, the output shafts of the two groups of sixth cylinders extend and retract, causing the two groups of fourth push plates to push the elastic strip raw material to bend, so that the elastic strip raw material is finally formed. After the processing is completed, it can be slid out of the template, thus improving the processing efficiency of the elastic strip raw material, eliminating the need for one-time pressing and forming, and saving processing time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front three-dimensional structure schematic diagram of the present utility model;
[0016] Figure 2 is a schematic perspective side view of the structure of the present utility model;
[0017] Figure 3 is a schematic front view plan of the structure of the present utility model;
[0018] Figure 4 is the present utility model Figure 1 is a schematic perspective view of the structure of the middle template;
[0019] Figure 5 is the present utility model Figure 4 is an enlarged schematic view of the structure at position A in the present utility model.
[0020] In the figure: 1, workbench; 101, connecting frame; 2, fixing plate; 3, connecting plate; 4, slider; 5, fixing block; 6, cylinder one; 7, fixing column one; 8, fixing column two; 9, template; 10, cylinder two; 11, connecting shaft; 12, push plate one; 13, connecting column; 14, fixing rod; 15, spring; 16, adjusting rod; 161, limiting plate; 17, cylinder three; 18, push plate two; 19, cylinder four; 20, adjusting plate; 21, limiting clamp; 22, cylinder five; 23, push plate three; 24, cylinder six; 25, push plate four. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-5 , an embodiment provided by the present utility model:
[0023] A rapid prototyping mold for the production of elastic bars, including a workbench 1, a fixing plate 2 is fixedly connected to the inner side of the workbench 1, a connecting plate 3 is fixedly connected to the outer surface of the fixing plate 2, a slider 4 is slidably connected to the inner side of the connecting plate 3, a cylinder one 6 is fixedly connected to the rear side of the fixing plate 2, and an output shaft of the cylinder one 6 is fixedly connected to a fixing block 5.
[0024] Further, a connecting frame 101 is fixedly connected to the upper surface of the workbench 1. A first fixing column 7 is fixedly connected to the outer surface of the connecting frame 101. A second fixing column 8 is fixedly connected to the outer surface of the connecting frame 101 below the first fixing column 7. A template 9 is fixedly connected to the outer surfaces of the first fixing column 7 and the second fixing column 8. A second cylinder 10 is fixedly connected to the side surface of the connecting frame 101. The output shaft of the second cylinder 10 is connected to a connecting shaft 11. A first pushing plate 12 is fixedly connected to the outer surface of the connecting shaft 11. A connecting column 13 is fixedly connected to the lower surface of the connecting shaft 11. A fixing rod 14 is fixedly connected to the outer surface of the connecting column 13. A spring 15 is fixedly connected to the inner side of the fixing rod 14. An adjusting rod 16 is fixedly connected to the outer surface of the spring 15. A limiting plate 161 is hingedly connected to the outer surface of the adjusting rod 16. A third cylinder 17 is fixedly connected to the upper surface of the connecting frame 101. The output shaft of the third cylinder 17 is connected to a second pushing plate 18. A fourth cylinder 19 is fixedly connected to the lower surface of the connecting frame 101. The output shaft of the fourth cylinder 19 is connected to an adjusting plate 20. A limiting clamp 21 is fixedly connected to the lower surface of the adjusting plate 20. A fifth cylinder 22 is fixedly connected to the lower surface of the connecting frame 101 near one side of the fourth cylinder 19. The output shaft of the fifth cylinder 22 is hingedly connected to a third pushing plate 23. A sixth cylinder 24 is fixedly connected to the upper surface of the workbench 1. The output shaft of the sixth cylinder 24 is connected to a fourth pushing plate 25.
[0025] Further, both the fixing plate 2 and the connecting plate 3 are in a plate shape. Grooves adapted to the fixing plate 2 and the connecting plate 3 are provided on the upper surface of the workbench 1. The fixing plate 2 and the connecting plate 3 are fixedly connected inside the grooves. Rectangular grooves are provided inside both the fixing plate 2 and the connecting plate 3. The fixing block 5 is fixedly connected to the slider 4. Its function is to start the first cylinder 6, so that the output shaft of the first cylinder 6 expands and contracts, thereby driving the fixing block 5 to move upward at the rear side of the fixing plate 2, thereby driving the slider 4 to move upward inside the connecting plate 3, thereby moving the elastic strip raw material above the workbench 1.
[0026] Further, both the fixing rod 14 and the adjusting rod 16 are in a cuboid rod shape. The inside of the fixing rod 14 is hollow. The adjusting rod 16 is slidably connected to the inside of the fixing rod 14. The spring 15 is in a spiral shape. The spring 15 is fixedly connected between the inside of the fixing rod 14 and the adjusting rod 16. The limiting plate 161 is in a "U" - shaped plate shape. Its function is to start the second cylinder 10, so that the output shaft of the connecting shaft 11 expands and contracts, thereby making the first pushing plate 12 contact the template 9 more tightly while processing the elastic strip raw material, thereby restricting the elastic strip raw material more tightly and facilitating the processing of the elastic strip raw material.
[0027] Furthermore, the first pushing plate 12, the second pushing plate 18, the third pushing plate 23, and the fourth pushing plate 25 are all semi-cylindrical in shape. The third pushing plate 23 is hingedly connected to the output shaft of the fifth cylinder 22. Its function is to process the elastic strip raw material by starting the second cylinder 10, the third cylinder 17, the fifth cylinder 22, and the sixth cylinder 24, facilitating the quick processing and shaping of the elastic strip raw material.
[0028] Furthermore, the first fixing column 7 and the second fixing column 8 are both cylindrical in shape. There are two groups of the first fixing column 7 and the second fixing column 8. The template 9 is in an "M" shape. Its function is to facilitate the processing of the elastic strip raw material into an "M" shape through the template 9.
[0029] Furthermore, the adjusting plate 20 is plate-shaped. A groove adapted to the second pushing plate 18 is provided in the middle of the upper surface of the adjusting plate 20. The limiting clip 21 is semi-circular in shape. Its function is to limit the elastic strip raw material through the limiting clip 21. Cooperating with the limiting plate 161, it is fixedly connected to the middle of the template 9, facilitating the processing of the elastic strip raw material by the second pushing plate 18.
[0030] Working principle: A fixing plate 2 is fixedly connected to the inner side of the workbench 1. A connecting plate 3 is fixedly connected to the outer surface of the fixing plate 2. A slider 4 is slidably connected to the inner side of the connecting plate 3. A first cylinder 6 is fixedly connected to the rear side of the fixing plate 2. The output shaft of the first cylinder 6 is fixedly connected to a fixing block 5. By clamping the heated elastic strip raw material above the slider 4 and then starting the first cylinder 6, the output shaft of the first cylinder 6 is extended and retracted, thereby driving the fixing block 5 to move upward at the rear side of the fixing plate 2, thereby driving the slider 4 to move upward inside the connecting plate 3, thereby moving the elastic strip raw material above the workbench 1, facilitating the subsequent processing of the heated elastic strip raw material. Thus, it is no longer necessary for manual workers to hold and move the heated elastic strip raw material later, preventing burns to the workers.
[0031] The heated elastic bar raw material is moved above the workbench 1 by the slider 4. By starting the second cylinder 10, the output shaft of the connecting shaft 11 extends and retracts, thereby driving the first push plate 12 to move in the direction of the template 9. At the same time, the limiting plate 161 restricts the elastic bar raw material to the middle part of the template 9. As the connecting shaft 11 continues to extend and retract, the adjusting rod 16 slides inside the fixed rod 14. Under the elastic action of the spring 15, the limiting plate 161 contacts the template 9 more tightly, thereby restricting the elastic bar raw material more tightly. At the same time, the first push plate 12 pushes the elastic bar raw material to bend. At this time, by starting the third cylinder 17 and two groups of fourth cylinders 19, the output shafts of the third cylinder 17 and the two groups of fourth cylinders 19 extend and retract, so that the adjusting plate 20 and the limiting clamp 21 move downward, so that the limiting clamp 21 limits the elastic bar raw material and restricts it to the middle of the template 9. At the same time, the second push plate 18 moves downward, pushing the elastic bar raw material to bend again. Then, by starting the fifth cylinder 22, the output shaft of the fifth cylinder 22 extends and retracts, thereby driving the third push plate 23 to push the elastic bar raw material to bend again, forming an "M" shape. Then, by starting two groups of sixth cylinders 24, the output shafts of the two groups of sixth cylinders 24 extend and retract, so that the two groups of fourth push plates 25 push the elastic bar raw material to bend, so that the elastic bar raw material is finally formed. After the processing is completed, the formed elastic bar can be slid out from the template 9, thereby improving the processing efficiency of the elastic bar raw material and no longer requiring one-time pressing and forming, saving processing time.
[0032] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A rapid prototyping mold for the production of elastic bars, comprising a workbench (1), characterized in that: The inner side of the workbench (1) is fixedly connected with a fixing plate (2). The outer surface of the fixing plate (2) is fixedly connected with a connecting plate (3). The inner side of the connecting plate (3) is slidably connected with a slider (4). The rear side of the fixing plate (2) is fixedly connected with a first cylinder (6). The output shaft of the first cylinder (6) is fixedly connected with a fixing block (5).
2. The rapid prototyping die for production of elastic rail clips according to claim 1, wherein: The upper surface of the workbench (1) is fixedly connected with a connecting frame (101). The outer surface of the connecting frame (101) is fixedly connected with a first fixing column (7). The outer surface of the connecting frame (101) is fixedly connected with a second fixing column (8) below the first fixing column (7). The outer surfaces of the first fixing column (7) and the second fixing column (8) are fixedly connected with a template (9). The side surface of the connecting frame (101) is fixedly connected with a second cylinder (10). The output shaft of the second cylinder (10) is connected with a connecting shaft (11). The outer surface of the connecting shaft (11) is fixedly connected with a first pushing plate (12). The lower surface of the connecting shaft (11) is fixedly connected with a connecting column (13). The outer surface of the connecting column (13) is fixedly connected with a fixing rod (14). The inner side of the fixing rod (14) is fixedly connected with a spring (15). The outer surface of the spring (15) is fixedly connected with an adjusting rod (16). The outer surface of the adjusting rod (16) is hingedly connected with a limiting plate (161). The upper surface of the connecting frame (101) is fixedly connected with a third cylinder (17). The output shaft of the third cylinder (17) is connected with a second pushing plate (18). The lower surface of the connecting frame (101) is fixedly connected with a fourth cylinder (19). The output shaft of the fourth cylinder (19) is connected with an adjusting plate (20). The lower surface of the adjusting plate (20) is fixedly connected with a limiting clamp (21). The lower surface of the connecting frame (101) is fixedly connected with a fifth cylinder (22) on one side close to the fourth cylinder (19). The output shaft of the fifth cylinder (22) is hingedly connected with a third pushing plate (23). The upper surface of the workbench (1) is fixedly connected with a sixth cylinder (24). The output shaft of the sixth cylinder (24) is connected with a fourth pushing plate (25).
3. The rapid prototyping mold for production of elastic bars according to claim 1, characterized in that: Both the fixing plate (2) and the connecting plate (3) are in the shape of a plate. The upper surface of the workbench (1) is provided with a groove adapted to the fixing plate (2) and the connecting plate (3). The fixing plate (2) and the connecting plate (3) are fixedly connected inside the groove. The inner sides of the fixing plate (2) and the connecting plate (3) are both provided with rectangular grooves. The fixing block (5) is fixedly connected with the slider (4).
4. The rapid prototyping mold for production of elastic rail clips according to claim 2, characterized in that: Both the fixing rod (14) and the adjusting rod (16) are in the shape of a cuboid rod. The inside of the fixing rod (14) is hollow. The adjusting rod (16) is slidably connected inside the fixing rod (14). The spring (15) is in the shape of a helix. The spring (15) is fixedly connected between the inner side of the fixing rod (14) and the adjusting rod (16). The limiting plate (161) is in the shape of a "U"-shaped plate.
5. The rapid prototyping mold for production of elastic rail clips according to claim 4, characterized in that: The push plate one (12), push plate two (18), push plate three (23) and push plate four (25) are all semi-cylindrical in shape, and the push plate three (23) is hinged to the output shaft of the cylinder five (22).
6. The rapid prototyping mold for production of elastic bars according to claim 5, characterized in that: The fixed column one (7) and the fixed column two (8) are both cylindrical in shape, and there are two groups of the fixed column one (7) and the fixed column two (8), and the template (9) is in an "M" shape.
7. The rapid prototyping mold for the production of spring clips according to claim 6, characterized in that: The adjusting plate (20) is plate-shaped, a groove adapted to the push plate two (18) is formed in the middle of the upper surface of the adjusting plate (20), and the limiting clip (21) is semi-circular in shape.