Pipeline fixing and supporting mechanism for hydropower station construction

Through the design of lifting and lowering components and guide components, the automatic transportation and installation of hydropower station pipelines is realized, solving the problem of labor-consuming labor in the prior art in manual handling and improving installation efficiency.

CN223160890UActive Publication Date: 2025-07-29SINOHYDRO BEREAU 10 CO LTD
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Patent Information

Application Number
CN202422493747.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-07-29
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing pipeline fixed support mechanism for hydropower station construction requires a large amount of manual handling during pipeline erection, resulting in large labor consumption and inconvenient movement.

Method used

A fixed support mechanism including lifting assembly and guide assembly is designed, and a threaded rod and ball structure is driven by a motor, combining the guide wheel and a universal wheel to realize the automated transportation and installation of the pipe.

Benefits of technology

Through automated transportation and installation, the physical consumption of manual handling is reduced and the efficiency of pipeline installation is improved.

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Abstract

The utility model discloses a pipeline fixing and supporting mechanism for hydropower station construction. The pipeline fixing and supporting mechanism comprises at least two sets of lifting assemblies and at least two sets of guiding assemblies. The stretching frame is pulled out from the interior of the fixing frame and then placed on the ground to form a slope, so that the pipeline can be guided, the pipeline can be conveyed upwards along the slope, the pipeline can be easily conveyed upwards to be installed through the guide wheels, the physical strength of manual carrying is saved, and the installation efficiency is improved; by rotating the threaded column, under the action of the threads, the threaded column can drive the installation block to ascend, the balls make contact with the bottom of the pipeline, when the pipeline is moved, the pipeline can be moved easily only through rotation of the balls at the bottom, and manpower is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline supports, in particular to a pipeline fixing and supporting mechanism for hydropower station construction. Background Technique

[0002] A hydropower station is a facility that uses water power to generate electricity. Its basic principle is to convert the potential energy or kinetic energy of water flow into electrical energy. Hydropower generation is a renewable energy source because it does not rely on burning fossil fuels and does not produce greenhouse gas emissions. A hydropower station usually includes components such as a dam, a water intake channel, a water turbine generator, and power transmission facilities.

[0003] After retrieval, the publication number is CN213452059U, and the name is a pipeline fixing and supporting mechanism for hydropower station construction, including a support base and arc-shaped clamping blocks symmetrically arranged above the support base. Through research and analysis, it is found that although the device has a simple structure, is convenient for positioning and laying pipelines of different sizes, is convenient for better docking and assembling between adjacent pipelines, and has stable and firm positioning, which provides convenience for pipeline laying, there are still the following disadvantages to a certain extent.

[0004] For example, during the erection process of the pipeline, it is necessary to manually carry the pipeline to the support mechanism and then fix it. This method requires a large amount of manpower, and during the moving process, it is also necessary to manually lift the pipeline before it can be transferred.

[0005] Therefore, it is necessary to develop a pipeline fixing and supporting mechanism for hydropower station construction to solve the above problems. Content of the Utility Model

[0006] The purpose of the utility model is to design a pipeline fixing and supporting mechanism for hydropower station construction to solve the above problems.

[0007] The utility model realizes the above purpose through the following technical solutions:

[0008] A pipeline fixing and supporting mechanism for hydropower station construction, including:

[0009] At least two sets of lifting components; at least two sets of lifting components are parallel to each other; a pipeline groove with an upward opening is arranged on the moving part of the lifting component. When fixing and supporting the pipeline, the pipeline is placed in the pipeline grooves of multiple sets of lifting components;

[0010] At least two sets of guiding components; at least two sets of guiding components are parallel to each other; the first end of the guiding component is rotatably connected to the moving part of the lifting component, the second end of the guiding component is placed on the ground after rotation, and the first end of the guiding component is arranged on the side close to the pipeline groove.

[0011] Further, the fixed support mechanism further includes a moving base, and a plurality of universal wheels are provided at the bottom of the moving base. The lower end of the lifting assembly is fixedly installed on the moving base.

[0012] Further, the lifting assembly includes a motor, a moving block, a sliding rod, and a threaded rod. The motor is vertically installed on the moving base. The lower end of the sliding rod is installed on the moving base. The sliding rod is parallel to the threaded rod. Correspondingly, a sliding hole and a first threaded hole are vertically provided in the first end of the moving block. The sliding hole is parallel to the first threaded hole. The moving block is in limit sliding fit with the sliding rod through the sliding hole, and the moving block is in threaded fit with the threaded rod through the first threaded hole. The lower end of the threaded rod is connected to the rotating shaft of the motor. The pipe groove is provided above the second end of the moving block.

[0013] Further, the guiding assembly includes a fixed frame, a plurality of guiding wheels, and an extension frame. The first end of the fixed frame is rotatably connected to the second end of the moving block. A chute is provided along the length direction of the fixed frame. The second end of the chute is open. An installation groove is provided above the chute. A row of guiding wheels is provided in the installation groove. The rolling directions of the plurality of guiding wheels are all along the length direction of the fixed frame. The extension frame is slidably placed in the chute. The end of the extension frame away from the fixed frame is placed on the ground when the upper pipe is being installed.

[0014] Further, a plurality of support seats for supporting the moving block are provided below each moving block. The lower end of the support seat is installed on the moving base.

[0015] Further, a support block is provided on the side wall of the moving block. When the guiding assembly is in a non-use state, the second end of the fixed frame is placed on the support block.

[0016] Further, after the pipe is placed in the pipe groove, an arc-shaped clamping top plate is covered above the pipe groove. One end of the clamping top plate is connected to the moving block through a fastening bolt.

[0017] Further, the fixed support mechanism further includes a rolling assembly. The rolling assembly includes a mounting block and a threaded column. An installation cavity is vertically provided at the bottom of the pipe groove. The mounting block is vertically slidably placed in the installation cavity. An arc-shaped groove is provided at the top of the mounting block. A second threaded hole is vertically provided on the moving block at the bottom of the installation cavity. The threaded column is in threaded fit with the second threaded hole. The upper end of the threaded column contacts the bottom of the mounting block. The lower end of the threaded column passes through the second threaded hole and is connected to a turning handle.

[0018] Further, the fixed support mechanism further includes a plurality of ball bearings. A ball groove is provided on the surface of the arc-shaped groove. The plurality of ball bearings are rotatably placed in the ball groove.

[0019] Further, the radian of the arc-shaped groove is the same as that of the pipe groove. When the bottom of the mounting block contacts the bottom of the installation cavity, the arc surfaces of the arc-shaped groove and the pipe groove overlap.

[0020] The beneficial effects of the present utility model are as follows:

[0021] 1. By pulling out the extension frame from inside the fixed frame and then placing it on the ground to form a ramp, the present utility model can guide the pipeline, enabling the pipeline to be transported upward along the ramp. Through the guide wheels, the pipeline can be easily transported upward for installation, saving the physical effort of manual handling and improving the installation efficiency.

[0022] 2. By rotating the threaded column, under the action of the thread, it can drive the mounting block to rise, making the ball bearings contact the bottom of the pipeline. When moving the pipeline, only by rotating the bottom ball bearings can the pipeline be easily moved, saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0024] Figure 2 is a three-dimensional schematic diagram of the partial structure of the present utility model in a bottom view;

[0025] Figure 3 is a three-dimensional schematic diagram of the partial structure of the present utility model in a rear view;

[0026] Figure 4 is a three-dimensional schematic diagram of the guide assembly of the present utility model in a retracted state;

[0027] Figure 5 is a three-dimensional schematic diagram of the rolling assembly cooperating with the moving block of the present utility model;

[0028] Figure 6 is a three-dimensional schematic diagram of the rolling assembly cooperating with the moving block of the present utility model in a bottom view;

[0029] Figure 7 is a three-dimensional schematic diagram of the guide assembly of the present utility model.

[0030] In the above-mentioned drawings: 1. Moving base; 2. Support seat; 3. Lifting assembly; 31. Motor; 32. Moving block; 33. Slide bar; 34. Threaded rod; 4. Support block; 5. Guide assembly; 51. Fixed frame; 52. Guide wheel; 53. Extension frame; 6. Clamping top plate; 7. Rolling assembly; 71. Mounting block; 72. Ball bearing; 73. Threaded column; 8. Tightening bolt; 9. Installation cavity; 10. Pipeline groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. The components of the embodiments of the present utility model usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0032] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.

[0033] It should be noted that: like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0034] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "left", "right", etc. are based on the orientation or positional relationships shown in the drawings, or the orientation or positional relationships in which the utility model product is usually placed during use, or the orientation or positional relationships commonly understood by those skilled in the art. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.

[0035] In addition, the terms "first", "second", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.

[0036] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, terms such as "arranged" and "connected" should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0037] The following will describe in detail the specific implementation manners of the present utility model with reference to the accompanying drawings.

[0038] As Figure 1-7 shown, a pipe fixing and supporting mechanism for hydropower station construction includes:

[0039] Two sets of lifting components 3; the two sets of lifting components 3 are parallel to each other; a pipe groove 10 with an upward opening is arranged on the moving part of the lifting component 3. When fixing and supporting a pipe, the pipe is placed in the pipe grooves 10 of the two sets of lifting components 3;

[0040] Two sets of guiding components 5; the two sets of guiding components 5 are parallel to each other; the first end of the guiding component 5 is rotatably connected to the moving part of the lifting component 3, the second end of the guiding component 5 is placed on the ground after rotation, and the first end of the guiding component 5 is arranged on the side close to the pipe groove 10. The arrangement of the pipe groove 10 can accommodate and place the pipe, preventing the pipe from shaking after installation.

[0041] As Figure 1-3 shown, in some embodiments, the fixed support mechanism further includes a moving base 1. A plurality of universal wheels are arranged at the bottom of the moving base 1, and the lower ends of the lifting components 3 are fixedly installed on the moving base 1.

[0042] As Figure 1-4 shown, in some embodiments, the lifting component 3 includes a motor 31, a moving block 32, a sliding rod 33, and a threaded rod 34. The motor 31 is vertically installed on the moving base 1, the lower end of the sliding rod 33 is installed on the moving base 1, the sliding rod 33 is parallel to the threaded rod 34. Correspondingly, a sliding hole and a first threaded hole are vertically arranged in the first end of the moving block 32. The sliding hole is parallel to the first threaded hole. The moving block 32 is in limit sliding fit with the sliding rod 33 through the sliding hole, the moving block 32 is in threaded fit with the threaded rod 34 through the first threaded hole, the lower end of the threaded rod 34 is connected to the rotating shaft of the motor 31, and the pipe groove 10 is arranged above the second end of the moving block 32.

[0043] As Figure 7 shown, in some embodiments, the guiding component 5 includes a fixed frame 51, a plurality of guiding wheels 52, and an extension frame 53. The first end of the fixed frame 51 is rotatably connected to the second end of the moving block 32. A sliding groove is arranged along the length direction of the fixed frame 51, the second end of the sliding groove is open, an installation groove is arranged above the sliding groove, and a row of guiding wheels 52 is arranged in the installation groove. The rolling directions of the plurality of guiding wheels 52 are all along the length direction of the fixed frame 51. The extension frame 53 is slidably placed in the sliding groove, and the end of the extension frame 53 away from the fixed frame 51 is placed on the ground when lifting the pipe. By arranging the guiding wheels 52, the pipe can be guided, making it more labor-saving for the pipe to rise, thereby reducing the physical strength of manually handling the pipe.

[0044] As Figure 1 and 3As shown, in some embodiments, a plurality of support seats 2 for supporting the moving block 32 are provided below each moving block 32, and the lower ends of the support seats 2 are mounted on the moving base 1. The support seats 2 are made of rubber. By providing the support seats 2, the moving block 32 can be supported, and buffering can be achieved when it falls to the lowest position.

[0045] As Figure 4-6 shown, in some embodiments, a support block 4 is provided on the side wall of the moving block 32. When the guiding assembly 5 is in a non-use state, the second end of the fixed frame 51 is placed on the support block 4. A baffle is fixedly connected to the front side of the extension frame 53. The baffle is made of a magnetic material, and the support block 4 is made of a magnet. When the extension frame 53 is placed on the top of the support block 4, the baffle and the support block 4 are attracted and fixed to prevent the fixed frame 51 and the extension frame 53 from shaking.

[0046] As Figure 5 shown, in some embodiments, after the pipeline is placed in the pipeline groove 10, an arc-shaped clamping top plate 6 is covered above the pipeline groove 10. One end of the clamping top plate 6 is connected to the moving block 32 through a fastening bolt 8. By providing the clamping top plate 6, the pipeline can be limited, thereby preventing the pipeline from falling off from the inside of the pipeline groove 10.

[0047] As Figure 5-6 shown, in some embodiments, the fixed support mechanism further includes a rolling assembly 7. The rolling assembly 7 includes a mounting block 71 and a threaded column 73. An installation cavity 9 is vertically provided at the bottom of the pipeline groove 10. The mounting block 71 is vertically slidably placed in the installation cavity 9. An arc-shaped groove is provided at the top of the mounting block 71. A second threaded hole is vertically provided on the moving block 32 at the bottom of the installation cavity 9. The threaded column 73 is in threaded cooperation with the second threaded hole. The upper end of the threaded column 73 contacts the bottom of the mounting block 71. The lower end of the threaded column 73 passes through the second threaded hole and is connected to a turning handle.

[0048] As Figure 5 shown, in some embodiments, the fixed support mechanism further includes a plurality of balls 72. A ball groove 72 is provided on the surface of the arc-shaped groove. A plurality of balls 72 are rotatably placed in the ball groove 72.

[0049] As Figure 5 shown, in some embodiments, the radian of the arc-shaped groove is the same as that of the pipeline groove 10. When the bottom of the mounting block 71 contacts the bottom of the installation cavity 9, the arc surfaces of the arc-shaped groove and the pipeline groove 10 overlap.

[0050] In some embodiments, there are four groups of guiding assemblies 5, and every two groups are respectively located on both sides of the moving block 32. Correspondingly, the support blocks 4 for placing the guiding assemblies 5 are also provided on both sides of each moving block 32.

[0051] When the present application is working, the device is pushed to the installation position through the moving base 1, and then the universal wheels at the bottom of the moving base 1 are braked for fixation. The clamping top plate 6 is opened, and by rotating the threaded column 73, under the action of the thread, it pushes the mounting block 71 to move upward, so that the mounting block 71 moves into the pipe groove 10. Then, the extension frame 53 is pulled out from the fixed frame 51 and placed on the ground to form a slope. Then, the pipe is pushed upward from the fixed frame 51 and the extension frame 53. When it is pushed into the pipe groove 10, the pipe falls onto the top of the mounting block 71 and contacts the ball 72. At this time, the pipe can be manually moved left and right to make the pipe slide on the surface of the ball 72. When it is necessary to retract the extension frame 53 and the fixed frame 51, it only needs to be rotated above the support block 4 (as Figure 4 shown). After the adjustment is completed, the threaded column 73 is rotated reversely to make the mounting block 71 and the ball 72 descend and fall into the installation cavity 9, so that the pipe falls into the pipe groove 10. Then, the clamping top plate 6 is flipped to the surface of the pipe, and the clamping top plate 6 is fixed to the top of the moving block 32 through the fastening bolt 8, thereby fixing the pipe. Then, the motor 31 is started, and the output shaft drives the threaded rod 34 to rotate. Under the action of the thread, the moving block 32 on its surface moves upward, and then drives the pipe to move upward to rise to the required installation position, so as to be able to fixedly support the pipe.

[0052] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present invention, several improvements and refinements can still be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A pipeline fixing and supporting mechanism for hydropower station construction, characterized in that, Including: At least two sets of lifting components; the at least two sets of lifting components are parallel to each other; a pipe groove with an upward opening is provided on the moving part of the lifting component. When fixing and supporting a pipe, the pipe is placed in the pipe grooves of multiple sets of lifting components; At least two sets of guiding components; the at least two sets of guiding components are parallel to each other; the first end of the guiding component is rotatably connected to the moving part of the lifting component, the second end of the guiding component is placed on the ground after rotation, and the first end of the guiding component is arranged on the side close to the pipe groove.

2. The pipe fixing and supporting mechanism for hydropower station construction according to claim 1, characterized in that, The fixed support mechanism further includes a moving base. A plurality of universal wheels are provided at the bottom of the moving base, and the lower ends of the lifting components are fixedly installed on the moving base.

3. The pipe fixing and supporting mechanism for hydropower station construction according to claim 2, characterized in that, The lifting component includes a motor, a moving block, a sliding rod, and a threaded rod. The motor is vertically installed on the moving base, the lower end of the sliding rod is installed on the moving base, the sliding rod is parallel to the threaded rod. Correspondingly, a sliding hole and a first threaded hole are vertically provided in the first end of the moving block. The sliding hole is parallel to the first threaded hole. The moving block is in limit sliding fit with the sliding rod through the sliding hole, the moving block is in threaded fit with the threaded rod through the first threaded hole, the lower end of the threaded rod is connected to the rotating shaft of the motor, and the pipe groove is arranged above the second end of the moving block.

4. The pipe fixing and supporting mechanism for hydropower station construction according to claim 3, characterized in that, The guiding component includes a fixed frame, a plurality of guiding wheels, and an extension frame. The first end of the fixed frame is rotatably connected to the second end of the moving block. A sliding groove is arranged along the length direction of the fixed frame. The second end of the sliding groove is open. An installation groove is arranged above the sliding groove. A row of guiding wheels is arranged in the installation groove. The rolling directions of the plurality of guiding wheels are all in the length direction of the fixed frame. The extension frame is slidably placed in the sliding groove, and the end of the extension frame away from the fixed frame is placed on the ground when the pipe is being lifted.

5. The pipe fixing and supporting mechanism for hydropower station construction according to claim 3, characterized in that, A plurality of support seats for supporting the moving block are arranged below each moving block, and the lower ends of the support seats are installed on the moving base.

6. The pipe fixing and supporting mechanism for hydropower station construction according to claim 4, characterized in that, A support block is arranged on the side wall of the moving block. When the guiding component is in a non-use state, the second end of the fixed frame is placed on the support block.

7. A pipeline fixing and supporting mechanism for hydropower station construction according to claim 3, characterized in that, After the pipe is placed in the pipe groove, an arc-shaped clamping top plate is covered above the pipe groove, and one end of the clamping top plate is connected to the moving block through a fastening bolt.

8. The pipe fixing and supporting mechanism for hydropower station construction according to claim 3, characterized in that, The fixed support mechanism further includes a rolling component. The rolling component includes an installation block and a threaded column. An installation cavity is vertically arranged at the bottom of the pipe groove. The installation block is vertically slidably placed in the installation cavity. An arc-shaped groove is arranged at the top of the installation block. A second threaded hole is vertically arranged on the moving block at the bottom of the installation cavity. The threaded column is in threaded fit with the second threaded hole. The upper end of the threaded column contacts the bottom of the installation block, and the lower end of the threaded column passes through the second threaded hole and is connected to a turning handle.

9. The pipe fixing and supporting mechanism for hydropower station construction according to claim 8, characterized in that The fixed support mechanism further includes a plurality of balls. A ball groove is arranged on the surface of the arc-shaped groove, and the plurality of balls are rotatably placed in the ball groove.

10. The pipe fixing and supporting mechanism for hydropower station construction according to claim 8, characterized in that, The radian of the arc-shaped groove is the same as that of the pipe groove. When the bottom of the installation block contacts the bottom of the installation cavity, the arc surfaces of the arc-shaped groove and the pipe groove overlap.

Citation Information

Patent Citations

  • Pipeline fixing and supporting mechanism for hydropower station construction

    CN213452059U