Die cutting production device based on visual positioning identification
By introducing detection cameras and adjustment components into the die-cutting production device, combining deviation correction and cutting components, the problem that traditional die-cutting devices cannot be visually observed is solved, and accurate cutting and efficient production of materials are achieved.
Patent Information
- Application Number
- CN202422402888.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Traditional die-cutting production devices cannot visually observe the material position, resulting in inaccurate cutting and waste.
The detection camera and adjustment components are used to adjust the detection camera distance, and combine the deviation correction component and the cutting component to achieve visual positioning recognition and accurate cutting.
Through visual positioning and identification technology, we ensure that the material is cut in the correct position, reduce the waste rate, and improve cutting accuracy and efficiency.
Smart Images
Figure CN223161057U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-cutting production, in particular to a die-cutting production device based on visual positioning and recognition. Background Technique
[0002] A die-cutting production device is a mechanical device used to cut various materials into specific shapes and sizes, and is widely used in industries such as packaging printing, electronic products, and automotive interiors. Die-cutting technology can not only improve product quality and efficiency, but also achieve the cutting of complex patterns and shapes.
[0003] However, in traditional die-cutting production devices, there is a problem that visual observation is impossible. When the material is die-cut, the die-cutting die approaches the material to cut the material. When the die-cutting die approaches the material, a situation where the naked eye cannot observe occurs, so it is unknown whether the cut material is not offset and whether the cutting position is correct. Traditional die-cutting production devices have this problem, and in the case of being unable to observe, the material may be cut into waste. Content of the Utility Model
[0004] The purpose of the utility model is to provide a die-cutting production device based on visual positioning and recognition to solve the problem of impossible visual observation in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A die-cutting production device based on visual positioning and recognition, comprising:
[0007] A U-shaped table;
[0008] Belt rollers; two of the belt rollers are rotatably connected in the notch of the U-shaped table;
[0009] A conveyor belt; the conveyor belt is arranged between the two belt rollers;
[0010] A support frame; the support frame is fixedly connected to the top of the U-shaped table;
[0011] It further includes a detection component, the detection component includes sliders, a limiting groove is opened at the inner top of the support frame, both of the sliders are slidably connected in the limiting groove, a detection camera is arranged at the bottom of the slider, an adjustment component for adjusting the slider is arranged inside the slider, and a cutting component for cutting the material is arranged at the top of the U-shaped table. On the basis of the above technical solutions, the utility model further provides the following optional technical solutions:
[0012] In an alternative solution: The adjusting component includes a first bidirectional lead screw, the threads at both ends of the first bidirectional lead screw are threadedly connected inside the slider, a limiting plate is provided at the top of the support frame, and the first bidirectional lead screw is rotatably connected inside the limiting plate.
[0013] In an alternative solution: The cutting component includes a cylinder, the cylinder is fixedly connected to the periphery of the top of the U-shaped table, and a die-cutting mold is fixedly connected to the output end of the cylinder. A through hole is provided inside the die-cutting mold, and the mold is slidably connected to the support frame.
[0014] In an alternative solution: A driving component for driving the belt roller is provided on one side of the U-shaped table. The driving component includes a motor. The motor is arranged inside the U-shaped table, and a first rotating gear is provided at the output end of the motor. The first rotating gear meshes with a second rotating gear, and the second rotating gear is fixedly connected to the belt roller.
[0015] In an alternative solution: A deviation correction component for correcting the material is provided inside the U-shaped table. The deviation correction component includes a guiding roller. The guiding roller is arranged in the notch of the U-shaped table. A second bidirectional lead screw is provided between the guiding roller and the conveyor belt. The second bidirectional lead screw is threadedly connected inside the moving block. A deviation correction roller is provided at the top of the moving block, and a limiting rod is also slidably connected inside the moving block. Both sides of the limiting rod are fixedly connected to the inner side of the U-shaped table.
[0016] In an alternative solution: A support bar is provided on the top of the U-shaped table, and a display screen is provided on the top of the support bar.
[0017] In an alternative solution: Lighting lamps are provided on both sides of the top of the die-cutting mold.
[0018] In an alternative solution: Turntables are provided on one side of the second bidirectional lead screw and the first bidirectional lead screw.
[0019] In an alternative solution: The conveyor belt is a circulating conveyor belt
[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0021] 1. The present utility model observes the material through the detection camera, so as to observe whether the material is in the correct position, prevent the situation of position deviation when the material is die-cut, and thus avoid the situation of becoming waste material.
[0022] 2. The present utility model rotates the first bidirectional lead screw to drive the two sliders to approach or move away from each other, so as to adjust the distance between the two detection cameras. By changing the distance between the detection cameras, it can observe different materials, reducing the limitation. Description of the Drawings
[0023] Figure 1 This is a schematic structural diagram of the present utility model.
[0024] Figure 2 This is a sectional view of the U-shaped table structure of the present utility model.
[0025] Figure 3 This is a sectional view of the support frame structure of the present utility model.
[0026] Wherein: 100, U-shaped table; 200, belt roller; 300, conveyor belt; 400, support frame; 501, slider; 502, detection camera; 503, first bidirectional lead screw; 504, limit plate; 601, cylinder; 602, die-cutting die; 603, through hole; 701, motor; 702, first rotating gear; 703, second rotating gear; 801, guide roller; 802, second bidirectional lead screw; 803, deviation rectifying roller; 900, display screen. Specific embodiments
[0027] In order to make the objectives, technical solutions and advantages of the present utility model more clear and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0028] Embodiment 1
[0029] As Figure 1 — Figure 3 shown, a die-cutting production device based on visual positioning and recognition includes: a U-shaped table 100, belt rollers 200, a conveyor belt 300, a support frame 400 and a detection component. The two belt rollers 200 are rotatably connected inside the notch of the U-shaped table 100; the conveyor belt 300 is arranged between the two belt rollers 200; the support frame 400 is fixedly connected to the top of the U-shaped table 100; the detection component includes a slider 501. A limit groove is provided at the inner top of the support frame 400, and the two sliders 501 are both slidably connected in the limit groove. A detection camera 502 is provided at the bottom of the slider 501. An adjustment component for adjusting the slider 501 is provided inside the slider 501. A cutting component for cutting the material is provided at the top of the U-shaped table 100. The material is observed by the detection camera 502, the distance between the detection cameras 502 can be adjusted by the adjustment component, and the material can be cut by the cutting component.
[0030] As Figure 3As shown, the adjustment assembly includes a first bidirectional lead screw 503. The threads at both ends of the first bidirectional lead screw 503 are threadedly connected to the inside of the slider 501. A limit plate 504 is provided at the top of the support frame 400. The first bidirectional lead screw 503 is rotatably connected to the limit plate 504. By rotating the first bidirectional lead screw 503, it drives the two sliders 501 to approach or move away from each other within the limit groove, thereby driving the detection camera 502.
[0031] As Figure 1 and Figure 2 As shown, the cutting assembly includes a cylinder 601. The cylinder 601 is fixedly connected to the periphery of the top of the U-shaped table 100, and the output end of the cylinder 601 is fixedly connected with a die-cutting mold 602. A through hole 603 is formed inside the die-cutting mold 602, and the mold die 602 is slidably connected to the support frame 400. By starting the cylinder 601, it drives the die-cutting mold 602 at the output end to lift and lower, thereby cutting the material.
[0032] As Figure 1 and Figure 2 As shown, a driving assembly for driving the belt roller 200 is provided on one side of the U-shaped table 100. The driving assembly includes a motor 701. The motor 701 is arranged inside the U-shaped table 100, and a first rotating gear 702 is provided at the output end of the motor 701. The first rotating gear 702 meshes with a second rotating gear 703, and the second rotating gear 703 is fixedly connected to the belt roller 200. By driving the first rotating gear 702 with the motor 701, the first rotating gear 702 drives the second rotating gear 703, thereby driving the belt roller 200.
[0033] As Figure 1 and Figure 2 As shown, a deviation rectifying assembly for rectifying the material is provided inside the U-shaped table 100. The deviation rectifying assembly includes a guiding roller 801. The guiding roller 801 is arranged in the notch of the U-shaped table 100. A second bidirectional lead screw 802 is provided between the guiding roller 801 and the conveyor belt 300. The second bidirectional lead screw 802 is threadedly connected inside the moving block. A deviation rectifying roller 803 is provided at the top of the moving block, and a limiting rod is also slidably connected inside the moving block. Both sides of the limiting rod are fixedly connected to the inner side of the U-shaped table 100. By rotating the second bidirectional lead screw 802, it drives the two moving blocks to move simultaneously. The moving block drives the deviation rectifying roller 803, and the material passes through the guiding roller 801 and is arranged between the two deviation rectifying rollers 803, so that the deviation rectifying roller 803 can drive the material to move towards the middle, thereby changing the position of the material and preventing it from shifting. The limiting rod can limit the moving block so that it can only move horizontally.
[0034] As Figure 1As shown, a support bar is provided at the top of the U-shaped table 100, and a display screen 900 is provided at the top of the support bar. Through the display screen 900, the situation of the material under the die-cutting die can be directly observed.
[0035] As Figure 1 shown, lighting lamps are provided on both sides of the top of the die-cutting die 602. By the lighting lamps, the brightness is increased, so that the detection camera 502 can detect more clearly.
[0036] As Figure 2 and Figure 3 shown, turntables are provided on one side of the second bidirectional lead screw 802 and the first bidirectional lead screw 503. By the turntables, the rotation of the first bidirectional lead screw 503 and the second bidirectional lead screw 802 is facilitated.
[0037] Embodiment 2
[0038] As Figure 1 and Figure 2 shown, the difference from Embodiment 1 is that: the conveyor belt 300 is a circulating conveyor belt, so that it can continuously convey materials in a cycle.
[0039] The above embodiments disclose a die-cutting production device based on visual positioning and recognition. Among them, materials are placed at the guiding roller 801, and then the materials reach the conveyor belt 300. Then, the motor 701 is started, which drives the first rotating gear 702. The first rotating gear 702 drives the second rotating gear 703, thereby driving the belt roller 200. Then, the conveyor belt 300 drives the materials to move forward. Then, when the materials reach the bottom of the die-cutting die 602, first, the detection camera 502 is adjusted according to different materials, so that it can observe the materials through the through holes. By rotating the turntable, the turntable drives the first bidirectional lead screw 503. The first bidirectional lead screw 503 drives the two sliders 501 to approach or move away from each other in the limit slots, thereby driving the detection camera 502. Then, the detection camera 502 observes the materials, and then transmits the observed information to the display screen 900. If the position of the materials is correct, the cylinder 601 can be started to drive the die-cutting die 602 to lift, so as to reach the surface of the materials and cut them. If the position of the materials is incorrect, the turntable can be rotated to drive the second bidirectional lead screw 802, and the second bidirectional lead screw 802 drives the two moving blocks to move simultaneously. The moving blocks drive the deviation rectifying rollers 803, and the materials pass through the guiding roller 801 and are arranged between the two deviation rectifying rollers 803, so that the deviation rectifying rollers 803 can drive the materials to move towards the middle, thereby changing the position of the materials. After deviation rectification, the materials are cut again.
[0040] As described above, it is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of changes or substitutions, which should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. A die-cutting production device based on visual positioning recognition, comprising: A U-shaped table (100); Belt rollers (200); Two of the belt rollers (200) are rotatably connected within the notch of the U-shaped table (100); A conveyor belt (300); The conveyor belt (300) is arranged between the two belt rollers (200); A support frame (400); The support frame (400) is fixedly connected to the top of the U-shaped table (100); Characterized in that it further comprises a detection assembly, the detection assembly includes a slider (501), a limiting groove is opened at the inner top of the support frame (400), both of the sliders (501) are slidably connected within the limiting groove, a detection camera (502) is provided at the bottom of the slider (501), an adjustment assembly for adjusting the slider (501) is provided inside the slider (501), and a cutting assembly for cutting the material is provided at the top of the U-shaped table (100).
2. The die-cutting production device based on visual positioning and recognition according to claim 1, characterized in that, The adjustment assembly includes a first bidirectional lead screw (503), the threads at both ends of the first bidirectional lead screw (503) are threadedly connected to the inside of the slider (501), a limiting plate (504) is provided at the top of the support frame (400), and the first bidirectional lead screw (503) is rotatably connected within the limiting plate (504).
3. A die-cutting production device based on visual positioning and recognition according to claim 1, characterized in that, The cutting assembly includes a cylinder (601), the cylinder (601) is fixedly connected to the periphery of the top of the U-shaped table (100), and a die-cutting mold (602) is fixedly connected to the output end of the cylinder (601), a through hole (603) is opened inside the die-cutting mold (602), and the mold die (602) is slidably connected to the support frame (400).
4. A die-cutting production device based on visual positioning and recognition according to claim 1, characterized in that, A driving assembly for driving the belt roller (200) is provided on one side of the U-shaped table (100), the driving assembly includes a motor (701), the motor (701) is arranged inside the U-shaped table (100), and a first rotating gear (702) is provided at the output end of the motor (701), the first rotating gear (702) meshes with a second rotating gear (703), and the second rotating gear (703) is fixedly connected to the belt roller (200).
5. The die-cutting production device based on visual positioning and recognition according to claim 2, wherein, A deviation rectifying assembly for rectifying the material is provided inside the U-shaped table (100), the deviation rectifying assembly includes a guiding roller (801), the guiding roller (801) is arranged within the notch of the U-shaped table (100), a second bidirectional lead screw (802) is provided between the guiding roller (801) and the conveyor belt (300), the second bidirectional lead screw (802) is threadedly connected inside a moving block, a deviation rectifying roller (803) is provided at the top of the moving block, and a limiting rod is further slidably connected inside the moving block, and both sides of the limiting rod are fixedly connected to the inner side of the U-shaped table (100).
6. The die-cutting production device based on visual positioning and recognition according to claim 1, characterized in that, A support bar is provided at the top of the U-shaped table (100), and a display screen (900) is provided at the top of the support bar.
7. A die-cutting production device based on visual positioning and recognition according to claim 3, characterized in that Illuminating lamps are provided on both sides of the top of the die-cutting mold (602).
8. The die-cutting production device based on visual positioning and recognition according to claim 5, characterized in that, A turntable is provided on one side of each of the second bidirectional lead screw (802) and the first bidirectional lead screw (503).
9. The die-cutting production device based on visual positioning and recognition according to claim 1, wherein, The conveyor belt (300) is a circulating conveyor belt.