Maintenance device in large caisson compartment

By setting up a maintenance combination unit of a construction platform and a spray device in the caisson partition, the problems of small operating environment, low efficiency, and large safety hazards in the traditional caisson partition maintenance methods are solved, and efficient, safe and energy-saving maintenance effects are achieved.

CN223161114UActive Publication Date: 2025-07-29CCCC (FUZHOU) CONSTR CO LTD +1
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Patent Information

Application Number
CN202421047261.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-07-29
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The traditional caisson partition maintenance method has problems such as small operating environment, low working efficiency, complex process, large safety hazards, and unstable maintenance quality, which affects the quality and progress of the project.

Method used

The maintenance combination unit including a construction platform and a spray device is adopted. The spray device is composed of a spray pipe and a spray head. It is supported by the construction platform. A spray head is set on the spray pipe, and a booster pump and a reservoir are used to achieve all-round spraying and maintenance liquids, and a control system is equipped for automated management.

Benefits of technology

It has achieved comprehensive maintenance within the caisson partition, improved maintenance quality and efficiency, reduced personnel investment, reduced safety risks, saved water resources, and met the requirements of energy conservation and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a maintenance device in a large caisson compartment, which comprises a maintenance combination unit positioned in the caisson compartment, and the maintenance combination unit consists of a construction platform and a spraying device connected to the lower side of the construction platform; the spraying device comprises a spraying pipe, and spraying heads are arranged on the spraying pipe at intervals. The maintenance device in the large caisson compartment is novel in structure, reasonable in design and high in practicability, comprehensive maintenance of the interior of the caisson compartment is achieved, the maintenance quality of the caisson compartment is guaranteed, and the durability of the caisson is further improved; the maintenance efficiency is improved, the personnel investment is reduced, the safety risk is reduced, the maintenance liquid is uniformly sprayed, the water resource is saved, and the energy-saving and environment-friendly requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of gravity caisson construction, in particular to a maintenance device inside the bulkhead of a large caisson. Background Art

[0002] The maintenance inside the bulkhead of a large caisson is an important link in the construction of precast caissons. The traditional maintenance method for caisson bulkheads has problems such as a narrow working environment, low work efficiency, complex technology, great potential safety hazards, and unstable maintenance quality, which affect the project quality and progress. Content of the Utility Model

[0003] In view of this, the purpose of the utility model is to provide a maintenance device inside the bulkhead of a large caisson, which realizes the comprehensive maintenance inside the caisson bulkhead, ensures the maintenance quality of the caisson bulkhead, improves the maintenance efficiency, reduces the personnel input, and reduces the safety risk.

[0004] The utility model is implemented as follows: A maintenance device inside the bulkhead of a large caisson includes a maintenance combination unit located inside the caisson bulkhead. The maintenance combination unit consists of a construction platform and a spraying device connected to the lower side of the construction platform. The spraying device includes a spraying pipe, and nozzles are arranged at intervals on the spraying pipe.

[0005] Further, the construction platform includes a steel frame and a steel grating fixedly connected to the steel frame. An inspection opening is provided on the steel grating, and an inspection door is arranged at the inspection opening.

[0006] Further, pin connection wall members inserted into the inner wall of the caisson bulkhead are arranged on both sides of the steel frame.

[0007] Further, it also includes a water storage tank and a booster pump. The inlet end of the booster pump is connected to the water storage tank through a water inlet pipe, the outlet end of the booster pump is connected to a main pipe, and the spraying pipe is connected to the main pipe through a branch pipe.

[0008] Further, the spraying pipe is enclosed in a rectangular structure, and the spraying pipe is connected to the branch pipe through a quick-release joint.

[0009] Compared with the prior art, the utility model has the following beneficial effects: The maintenance device inside the bulkhead of a large caisson of the utility model has a novel structure, reasonable design, and strong practicability. It realizes the comprehensive maintenance inside the caisson bulkhead, ensures the maintenance quality of the caisson bulkhead, and further improves the durability of the caisson; it improves the maintenance efficiency, reduces the personnel input, reduces the safety risk, the maintenance liquid is sprayed evenly, saves water resources, and meets the requirements of energy conservation and environmental protection.

[0010] In order to make the purpose, technical solution and advantages of the utility model clearer, the following will further elaborate on the utility model through specific embodiments and related drawings. Brief Description of the Drawings

[0011] Figure 1 is the top view of the installation of the maintenance combination unit in the caisson in the embodiment of the present utility model;

[0012] Figure 2 is the schematic diagram of the overall use state of the caisson in the sectional view in the embodiment of the present utility model;

[0013] Figure 3 is Figure 2 the schematic diagram of the local structure;

[0014] Figure 4 is the top view of the maintenance combination unit in the embodiment of the present utility model;

[0015] Figure 5 is the top view of the construction platform in the embodiment of the present utility model;

[0016] Figure 6 is the top view of the spraying device in the embodiment of the present utility model;

[0017] Explanation of the reference numerals in the figure: 1 - caisson, 2 - partition bin, 3 - maintenance combination unit, 4 - construction platform, 5 - spraying device, 6 - spraying pipe, 7 - nozzle, 8 - steel frame, 9 - steel grating mesh, 10 - inspection opening, 11 - pin connecting wall member, 12 - water storage tank, 13 - booster pump, 14 - main pipe, 15 - branch pipe, 16 - quick-release joint. Detailed Description of the Embodiment

[0018] It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.

[0019] It should be noted that the terms used herein are only for describing the specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "include" and / or "comprise" are used in this specification, they indicate the presence of the features, steps, operations, devices, components and / or combinations thereof.

[0020] Such as Figures 1 - 6As shown in the figure, a curing device inside the compartment of a large caisson includes a curing combination unit 3 located inside the compartment 2 of the caisson 1. The curing combination unit 3 consists of a construction platform 4 and a spraying device 5 connected to the lower side of the construction platform. The construction platform is used to support the spraying device and provide a basis for construction operations. The spraying device 5 includes a spraying pipe 6, on which nozzles 7 are arranged at intervals. The diameter of the spraying pipe 6 is 2.5 cm, and 180° nozzles are used. By building the construction platform and the spraying device, precise control and convenient management can be achieved, and comprehensive spraying curing of the inside of the caisson compartment can be realized, saving labor and material costs and improving the efficiency and quality of the curing operation.

[0021] In this embodiment, the construction platform 4 includes a steel frame 8 and a steel grating mesh 9 fixedly connected to the steel frame. An inspection opening 10 is provided on the steel grating mesh, and an inspection door is provided at the inspection opening, providing a passage for entering the inside of the caisson for inspection and arranging the curing device. The steel frame supports the steel grating mesh and other working components to ensure the stability and safety of the overall structure of the platform.

[0022] In this embodiment, pin-connected wall connecting members 11 inserted and fixed on the inner wall of the caisson compartment are provided on both sides of the steel frame 8.

[0023] In this embodiment, a water storage tank 12 and a booster pump 13 are further included. The water storage tank 12 is used to store the curing liquid. The inlet end of the booster pump 13 is connected to the water storage tank 12 through a water inlet pipe, and the outlet end of the booster pump is connected to a main pipe 14. The spraying pipe is connected to the main pipe through a branch pipe 15.

[0024] In this embodiment, the spraying pipes are enclosed in a rectangular structure, and the spraying pipes are connected to the branch pipes through quick-release joints 16. Among them, the pipes are used for transporting the spraying curing liquid and spraying treatment, and the quick-release joints are used for connecting the pipes, facilitating quick installation and disassembly. The combination of components such as quick-release joints, spraying pipes with a diameter of 2.5 cm, and 180° nozzles realizes all-round spraying in the caisson compartment.

[0025] In the specific implementation process, in order to achieve more convenient management, a control system can be added to control the spraying pressure, flow rate, and spraying time. The structure and working principle of the control system belong to the prior art and will not be specifically described here.

[0026] The construction technology of the curing device inside the compartment of the large caisson of the present utility model is as follows:

[0027] Step 1: Build a construction platform on the caisson compartment. The platform is covered with a steel grating mesh. The steel frame forms the basic structure of the platform. The steel frame is fixed inside the caisson compartment through pin-connected wall connecting members. The inspection opening is used to enter the inside of the caisson for inspection and curing operations.

[0028] Step 2: Arrange the spraying device on the platform. Connect the branch pipes with quick-release joints, and connect the branch pipes to the main pipe through joints.

[0029] Step 4: Control the operation of the spraying device, and monitor the liquid pressure, flow rate, and spraying time.

[0030] Step 5: The spraying device uses a booster pump to provide the required liquid pressure. The curing liquid is transported to the nozzles through pipelines, and the nozzles evenly spray the curing liquid inside the caisson compartments.

[0031] Repeat Steps 1 - 5 to complete the spraying and curing operation for the inner compartments of the entire large caisson.

[0032] Through the coordinated action of components such as the construction platform, pipeline system, and spraying device, the present utility model realizes the comprehensive curing of the inside of the caisson compartments, ensures the curing quality of the caisson compartments, and further improves the durability of the caisson. When paired with a control system, it can achieve an automated curing method, which can further improve the curing efficiency, reduce the personnel input, lower the safety risk, spray the curing liquid evenly, save water resources, and meet the requirements of energy conservation and environmental protection.

[0033] For any of the technical solutions disclosed by the present utility model above, unless otherwise stated, if it discloses a numerical range, the disclosed numerical range is a preferred numerical range. Any person skilled in the art should understand that the preferred numerical range is only the numerical values with obvious technical effects or representativeness among many implementable numerical values. Since there are too many numerical values to list exhaustively, the present utility model only discloses some numerical values to illustrate the technical solutions of the present utility model. Moreover, the above-listed numerical values should not constitute a limitation on the protection scope of the present utility model.

[0034] If the present utility model discloses or involves components or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (such as using bolts or screws), or it can also be understood as: a non-detachable fixed connection (such as riveting or welding). Of course, the mutually fixed connection can also be replaced by an integral structure (such as being integrally formed by casting process) (except when it is obviously impossible to adopt the integral forming process).

[0035] In addition, for any of the technical solutions disclosed by the present utility model above, the terms used to represent the positional relationship or shape, unless otherwise stated, include states or shapes that are approximate, similar, or close to it.

[0036] Any component provided by the present utility model can either be assembled from multiple separate components or be a single component manufactured by an integral forming process.

[0037] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the relevant art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A curing device inside the compartment of a large caisson, characterized in that: It includes a maintenance combination unit located in the caisson compartment. The maintenance combination unit consists of a construction platform and a spraying device connected to the lower side of the construction platform. The spraying device includes a spraying pipe, and nozzles are arranged at intervals on the spraying pipe. It also includes a water storage tank and a booster pump. The inlet end of the booster pump is connected to the water storage tank through a water inlet pipe, the outlet end of the booster pump is connected to a main pipe, and the spraying pipe is connected to the main pipe through a branch pipe.

2. The curing device in the large caisson compartment according to claim 1, wherein: The construction platform includes a steel frame and a steel grating fixedly connected to the steel frame. An inspection opening is provided on the steel grating, and an inspection door is provided at the inspection opening.

3. The curing device in the large caisson compartment according to claim 2, characterized in that: Plug-in connection wall members inserted into the inner wall of the caisson compartment are provided on both sides of the steel frame.

4. The curing device in the large caisson compartment according to claim 1, characterized in that: The spraying pipes are enclosed in a rectangular structure, and the spraying pipes are connected to the branch pipes through quick-release joints.