Automatic production line based on fabricated thermal insulation wallboards

Abstract

The utility model relates to an automatic production line based on assembly type thermal insulation wallboards. The problems of low automation degree, influence on production efficiency and high labor cost of production and processing equipment of the fabricated thermal insulation wallboard in the prior art are solved. The production line comprises a keel processing production line, one end of the keel processing production line is connected with a pouring and vibrating mechanism, the pouring and vibrating mechanism is connected with a core material stirring and pouring assembly, the pouring and vibrating mechanism is connected with a surface material stirring and pouring assembly through a material ferry roller table, and the surface material stirring and pouring assembly is connected with a manual repairing procedure. Materials are conveyed into the storage and maintenance mechanism after being subjected to the manual repairing procedure. The production line has the advantages that a complete production line capable of automatically, continuously and circularly producing and operating the assembly type thermal insulation wallboards is constructed, the problems of high labor intensity and low efficiency of manual operation in the prior art are solved, the labor cost is saved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, and particularly relates to an automatic production line based on assembled thermal insulation wall panels. Background Art

[0002] The prefabricated building is a new building structure vigorously advocated by the country. The so-called prefabricated building refers to a building that is manufactured in a factory with prefabricated components and then transported to the construction site for assembly. The prefabricated thermal insulation wall is an important part of the prefabricated building and is a new indoor wall structure. According to the requirements of the prefabricated building, the basic product module of the prefabricated thermal insulation wall, also known as the prefabricated thermal insulation wall panel, is first manufactured in the factory and then transported to the construction site to complete the assembly of the prefabricated wall.

[0003] The production of the basic product module of the prefabricated thermal insulation wall in the factory is different from traditional processing. It is necessary to assemble gypsum boards, keels and glass wool into basic wall module products through equipment. However, at present, the production equipment and technology of prefabricated thermal insulation wall panels are not mature enough, resulting in the inability to efficiently and quickly produce prefabricated wall panels. In addition, the work such as mold loading, demolding, stacking, separation and transportation in the production and processing of existing prefabricated thermal insulation wall panels are all operated manually or by combining simple conveying equipment with manual operation, which not only has a low degree of automation, affects production efficiency, but also has a high labor cost.

[0004] In order to solve the deficiencies of the existing technology, people have carried out long-term explorations and put forward various solutions. For example, a Chinese patent document discloses an assembled wall panel production line [CN201910212946.7], which includes an assembly platform, and an assembly plane is provided at the upper end of the assembly platform; a keel feeding mechanism, which is arranged on one side of the assembly platform; a wall panel feeding mechanism, which is arranged on the other side of the assembly platform opposite to the keel feeding mechanism; a thermal insulation material feeding mechanism, which is connected to the assembly platform; a nailing mechanism, which is arranged on the assembly platform; and an automatic grabbing mechanism, which is arranged on both sides of the assembly platform corresponding to the keel feeding mechanism and the wall panel feeding mechanism.

[0005] The above solution solves the problem that the production equipment and technology of prefabricated thermal insulation wall panels in the existing technology are not mature enough to a certain extent, but there are still many deficiencies in this solution. For example, it is difficult to realize automatic production operation, which affects production efficiency and has a high labor cost. Summary of the Invention

[0006] The purpose of the utility model is to provide an automatic production line based on assembled thermal insulation wall panels for the above problems.

[0007] To achieve the above object, the utility model adopts the following technical solutions: An automated production line based on prefabricated thermal insulation wall panels, including a keel processing production line. One end of the keel processing production line is connected with a pouring and vibrating mechanism, the pouring and vibrating mechanism is connected with a core material stirring and pouring assembly, and the pouring and vibrating mechanism is connected with a surface material stirring and pouring assembly through a material ferry roller table. The surface material stirring and pouring assembly is connected with an artificial repair process, and the material is transported to a storage and curing mechanism after passing through the artificial repair process.

[0008] In the above-mentioned automated production line based on prefabricated thermal insulation wall panels, the keel processing production line includes a demoulding pedestal for disassembling the keel. One end of the demoulding pedestal is connected with a keel hoisting and moving platform, and a lifting hoisting frame is slidably arranged on the keel hoisting and moving platform. One end of the keel hoisting and moving platform is connected with a cleaning platform, and several keel assembly pedestals for lifting and fixing the keel are arranged between the cleaning platform and the pouring and vibrating mechanism.

[0009] In the above-mentioned automated production line based on prefabricated thermal insulation wall panels, the pouring and vibrating mechanism includes a pouring and vibrating work station. One end of the pouring and vibrating work station is provided with a cleaning pool, and a vibrating and leveling work station is arranged at the end of the cleaning pool away from the pouring and vibrating work station.

[0010] In the above-mentioned automated production line based on prefabricated thermal insulation wall panels, a keel positioning cross frame is arranged on the pouring and vibrating work station, and a vibrating plate frame is arranged on the vibrating and leveling work station.

[0011] In the above-mentioned automated production line based on prefabricated thermal insulation wall panels, the core material stirring and pouring assembly includes a core material stirring platform. The material pouring pipe on the core material stirring platform extends towards the upper side of the keel positioning cross frame. A stirring box body is arranged on the core material stirring platform, and a batching and metering box body is connected to one side of the stirring box body. The batching and metering box body is respectively connected with a first cement silo and a first fly ash silo, and the batching and metering box body is connected with a two-bin batching machine for quantitative batching.

[0012] In the above-mentioned automated production line based on prefabricated thermal insulation wall panels, the material ferry roller table is arranged at the end of the vibrating and leveling work station, and a curing work station is arranged between the material ferry roller table and the core material stirring and pouring assembly. Several curing pedestals are arranged on the curing work station.

[0013] In the above-mentioned automated production line based on prefabricated thermal insulation wall panels, the surface material stirring and pouring assembly includes a surface material processing pedestal. Several surface layer cloth processing platforms are arranged on the surface material processing pedestal, and adjusting slide rails are arranged on both sides of the surface material processing pedestal. A sliding cross frame is slidably arranged on the adjusting slide rails, and a lifting pressing frame is slidably arranged on the sliding cross frame.

[0014] In the above-mentioned automated production line based on assembled thermal insulation wall panels, a material guiding pipe is provided above the surface layer fabric processing table. The material guiding pipe is connected to a fabric mixer, and the fabric mixer is respectively connected to a second cement silo and a second fly ash silo. The fabric mixer is connected to a batching machine for weighing.

[0015] In the above-mentioned automated production line based on assembled thermal insulation wall panels, the manual repair process includes a manual repair station. There are several static waiting stations between the manual repair station and the fabric mixing and pouring assembly, and a troweling station is provided between the static waiting station and the manual repair station.

[0016] In the above-mentioned automated production line based on assembled thermal insulation wall panels, the storage and curing mechanism includes a curing kiln. There are several curing kiln bays on the curing kiln. A palletizing machine is provided at one end of the curing kiln, and a curing operation station is provided on one side of the curing kiln.

[0017] Compared with the existing technology, the advantages of the present utility model are as follows: high degree of automation, forming a complete automated processing process for assembled thermal insulation wall panels, and being able to automatically pour the thermal insulation core material and thermal insulation fabric with high precision. Secondly, it is a production line that can operate in a sustainable and cyclic manner, solving the problems of high labor intensity and low efficiency in manual operation in the existing technology, saving labor costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a schematic diagram of the core material mixing and pouring assembly structure in the present utility model;

[0020] Figure 3 is a schematic diagram of the fabric mixing and pouring assembly structure in the present utility model;

[0021] In the figure: The keel processing production line 1, the form removal pedestal 11, the keel hoisting and moving platform 12, the lifting type hoisting frame 13, the cleaning platform 14, the keel assembly pedestal 15, the pouring and vibrating mechanism 2, the pouring and vibrating working position 21, the cleaning pool 22, the vibrating and leveling working position 23, the keel positioning cross frame 24, the vibrating plate frame 25, the core material stirring and pouring assembly 3, the core material stirring platform 31, the material pouring pipe 32, the stirring box body 33, the batching and metering box body 34, the first cement silo 35, the first fly ash silo 36, the curing working position 37, the curing pedestal 38, the material ferry roller table 4, the surface material stirring and pouring assembly 5, the surface material processing pedestal 51, the surface layer cloth processing table 52, the adjusting slide rail 53, the sliding cross frame 54, the lifting type pressing frame 55, the material guiding pipe 56, the surface material mixer 57, the second cement silo 571, the second fly ash silo 572, the batching machine 573, the manual repair process 6, the manual repair working position 61, the static stop working position 62, the troweling working position 63, the storage and curing mechanism 7, the curing kiln 71, the palletizing machine 72, the curing operation working position 73. Specific embodiments

[0022] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0023] As Figures 1-3 shown, an automated production line based on assembled thermal insulation wall panels includes a keel processing production line 1. One end of the keel processing production line 1 is connected to a pouring and vibrating mechanism 2. The pouring and vibrating mechanism 2 is connected to a core material stirring and pouring assembly 3. And the pouring and vibrating mechanism 2 is connected to a surface material stirring and pouring assembly 5 through a material ferry roller table 4. The surface material stirring and pouring assembly 5 is connected to a manual repair process 6. After the material passes through the manual repair process 6, it is conveyed to a storage and curing mechanism 7.

[0024] Among them, the keel processing production line 1 includes a form removal pedestal 11 for removing the keel. One end of the form removal pedestal 11 is connected to a keel hoisting and moving platform 12. And an elevating type hoisting frame 13 is slidably arranged on the keel hoisting and moving platform 12. One end of the keel hoisting and moving platform 12 is connected to a cleaning platform 14. And a plurality of keel assembly pedestals 15 for lifting and fixing the keel are arranged between the cleaning platform 14 and the pouring and vibrating mechanism 2.

[0025] The keel processing production line 1 is mainly used for removing the formwork, hoisting and cleaning the steel frame keel, and fixing and assembling it, so as to realize the keel assembly equipment work in the early stage of pouring.

[0026] Obviously, the pouring and vibrating mechanism 2 includes a pouring and vibrating working position 21. A cleaning pool 22 is arranged at one end of the pouring and vibrating working position 21. And a vibrating and leveling working position 23 is arranged at the end of the cleaning pool 22 far from the pouring and vibrating working position 21.

[0027] Furthermore, a keel positioning cross-frame 24 is provided at the pouring and vibrating station 21, and a vibrating plate frame 25 is provided at the vibrating and troweling station 23.

[0028] The keel is positioned by the keel positioning cross-frame 24 to prevent displacement during the pouring of the thermal insulation core material. After pouring, vibration is carried out to ensure that the poured thermal insulation core material can be evenly distributed within the keel steel frame. Then, it is cleaned through the cleaning tank 22, and finally, vibration compaction treatment is carried out through the vibrating plate frame 25 to avoid internal holes and improve the pouring quality.

[0029] Even further, the core material mixing and pouring assembly 3 includes a core material mixing platform 31. The material pouring pipe 32 on the core material mixing platform 31 extends towards the upper side of the keel positioning cross-frame 24. A mixing box body 33 is provided on the core material mixing platform 31, and a batching and metering box body 34 is connected to one side of the mixing box body 33. The batching and metering box body 34 is respectively connected to a first cement silo 35 and a first fly ash silo 36, and the batching and metering box body 34 is connected to a two-bin batching machine for quantitative batching.

[0030] The core material mixing and pouring assembly 3 is mainly used for batching and mixing the thermal insulation core material. The batching and metering box body 34 can carry out weighing batching and water addition operations as needed.

[0031] Specifically, the material transfer roller table 4 is arranged at the end of the vibrating and troweling station 23, and a curing station 37 is provided between the material transfer roller table 4 and the core material mixing and pouring assembly 3. A number of curing pedestals 38 are provided on the curing station 37.

[0032] The vibration-compacted thermal insulation wallboard is moved to the dry curing pedestal 38 through the material transfer roller table 4 for curing to ensure product quality.

[0033] More specifically, the surface material mixing and pouring assembly 5 includes a surface material processing pedestal 51. A number of surface layer cloth processing platforms 52 are provided on the surface material processing pedestal 51, and adjusting slide rails 53 are provided on both sides of the surface material processing pedestal 51. A sliding cross-frame 54 is slidably arranged on the adjusting slide rails 53, and a lifting and pressing frame 55 is slidably arranged on the sliding cross-frame 54.

[0034] The cured thermal insulation wallboard is moved to the surface layer cloth processing platform 52. The surface material mixer 57 imports the surface layer material onto the surface of the thermal insulation wallboard through the material guiding pipe 56, and sliding cloth is carried out through the lifting and pressing frame 55 to ensure the uniformity of cloth on the surface of the thermal insulation wallboard.

[0035] In detail, a material guiding pipe 56 is provided above the surface layer cloth processing platform 52. The material guiding pipe 56 is connected to the surface material mixer 57. The surface material mixer 57 is respectively connected to a second cement silo 571 and a second fly ash silo 572, and the surface material mixer 57 is connected to a batching machine 573 for weighing.

[0036] Preferably, the manual repair process 6 includes a manual repair station 61. There are several static waiting stations 62 between the manual repair station 61 and the fabric mixing and pouring assembly 5, and a troweling station 63 is arranged between the static waiting station 62 and the manual repair station 61.

[0037] A sliding troweling machine is arranged at the upper end of the troweling station 63, which is used for troweling the surface of the thermal insulation wall panel. After the troweling process is completed, the defective parts are manually repaired through the manual repair process 6.

[0038] In addition, the storage and curing mechanism 7 includes a curing kiln 71. There are several curing kiln compartments on the curing kiln 71. A palletizer 72 is arranged at one end of the curing kiln 71, and a curing operation station 73 is arranged on one side of the curing kiln 71.

[0039] The repaired thermal insulation wall panel is placed in the compartment of the curing kiln 71 through the palletizer 72 for storage, and the curing operation station 73 is set for regular curing.

[0040] In summary, the principle of this embodiment is as follows: The keel processing production line 1 is mainly used for demolding, hoisting and cleaning the steel frame keel, and then fixing and assembling it. Then, the thermal insulation core material is poured into the keel frame through the core material mixing and pouring assembly 3, and it is cleaned by using the cleaning pool 22. Finally, it is compacted by the vibrating plate rack 25. The compacted thermal insulation wall panel is moved to the dry curing pedestal 38 through the material transfer roller table 4 for curing. The cured thermal insulation wall panel is moved to the surface layer fabric processing table 52. The fabric mixer 57 introduces the surface layer material onto the surface of the thermal insulation wall panel through the guide pipe 56, and performs sliding fabric placement through the lifting pressing frame 55 to ensure the uniformity of the fabric placement on the surface of the thermal insulation wall panel. Finally, the surface of the thermal insulation wall panel is troweled by using the sliding troweling machine, and the defective parts are manually repaired through the manual repair process 6. Finally, the thermal insulation wall panel is placed in the compartment of the curing kiln 71 through the palletizer 72 for storage.

[0041] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, but will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

[0042] Although the terms such as keel processing production line 1, form removal pedestal 11, keel hoisting and moving platform 12, lifting type hoisting frame 13, cleaning platform 14, keel assembly pedestal 15, pouring and vibrating mechanism 2, pouring and vibrating work station 21, cleaning pool 22, vibrating and leveling work station 23, keel positioning cross frame 24, vibrating plate frame 25, core material stirring and pouring assembly 3, core material stirring platform 31, material pouring pipe 32, stirring box body 33, batching and metering box body 34, first cement silo 35, first fly ash silo 36, curing work station 37, curing pedestal 38, material ferry roller table 4, surface material stirring and pouring assembly 5, surface material processing pedestal 51, surface layer cloth processing table 52, adjusting slide rail 53, sliding cross frame 54, lifting type pressing frame 55, material guiding pipe 56, surface material mixer 57, second cement silo 571, second fly ash silo 572, batching machine 573, manual repair process 6, manual repair work station 61, static stop work station 62, troweling work station 63, storage and curing mechanism 7, curing kiln 71, stacker 72, curing operation work station 73 are used more frequently in this text, it does not exclude the possibility of using other terms. The use of these terms is only for the convenience of describing and explaining the essence of the present utility model; any interpretation of them as any additional limitation is contrary to the spirit of the present utility model.

Claims

1. An automated production line based on prefabricated thermal insulation wall panels, including a keel processing production line (1), characterized in that, One end of the described keel processing production line (1) is connected to a pouring and vibrating mechanism (2), the pouring and vibrating mechanism (2) is connected to a core material stirring and pouring assembly (3), and the pouring and vibrating mechanism (2) is connected to a surface material stirring and pouring assembly (5) through a material transfer roller table (4). The surface material stirring and pouring assembly (5) is connected to a manual repair process (6), and the material is conveyed to a storage and maintenance mechanism (7) after passing through the manual repair process (6).

2. An automated production line based on prefabricated thermal insulation wall panels according to claim 1, characterized in that, The described keel processing production line (1) includes a form removal pedestal (11) for removing the keel. One end of the form removal pedestal (11) is connected to a keel hoisting and moving platform (12), and a lifting hoisting frame (13) is slidably provided on the keel hoisting and moving platform (12). One end of the keel hoisting and moving platform (12) is connected to a cleaning platform (14), and there are several keel assembly pedestals (15) for lifting and fixing the keel between the cleaning platform (14) and the pouring and vibrating mechanism (2).

3. The automated production line based on prefabricated thermal insulation wall panels according to claim 2, wherein The described pouring and vibrating mechanism (2) includes a pouring and vibrating work station (21). A cleaning pool (22) is provided at one end of the pouring and vibrating work station (21), and a vibrating and leveling work station (23) is provided at the end of the cleaning pool (22) away from the pouring and vibrating work station (21).

4. An automated production line based on prefabricated thermal insulation wall panels according to claim 3, characterized in that, A keel positioning cross frame (24) is provided on the pouring and vibrating work station (21), and a vibrating plate frame (25) is provided on the vibrating and leveling work station (23).

5. An automated production line based on prefabricated thermal insulation wall panels according to claim 4, characterized in that, The described core material stirring and pouring assembly (3) includes a core material stirring platform (31). The material pouring pipe (32) on the core material stirring platform (31) extends towards the upper side of the keel positioning cross frame (24). A stirring box body (33) is provided on the core material stirring platform (31), and a batching and metering box body (34) is connected to one side of the stirring box body (33). The batching and metering box body (34) is respectively connected to a first cement silo (35) and a first fly ash silo (36), and the batching and metering box body (34) is connected to a two-bin batching machine for quantitative batching.

6. An automated production line based on prefabricated thermal insulation wall panels according to claim 5, characterized in that, The material transfer roller table (4) is arranged at the end of the vibrating and leveling work station (23), and a maintenance work station (37) is provided between the material transfer roller table (4) and the core material stirring and pouring assembly (3). There are several maintenance pedestals (38) on the maintenance work station (37).

7. An automated production line based on prefabricated thermal insulation wall panels according to claim 1, characterized in that, The described surface material stirring and pouring assembly (5) includes a surface material processing pedestal (51). There are several surface layer fabric processing tables (52) on the surface material processing pedestal (51), and adjusting slide rails (53) are provided on both sides of the surface material processing pedestal (51). A sliding cross frame (54) is slidably provided on the adjusting slide rails (53), and a lifting pressing frame (55) is slidably provided on the sliding cross frame (54).

8. An automated production line based on prefabricated thermal insulation wall panels according to claim 7, characterized in that, A guide pipe (56) is provided above the surface layer fabric processing table (52). The guide pipe (56) is connected to a surface material mixer (57). The surface material mixer (57) is respectively connected to a second cement silo (571) and a second fly ash silo (572), and the surface material mixer (57) is connected to a batching machine (573) for weighing.

9. An automated production line based on assembled thermal insulation wall panels according to claim 1, characterized in that, The described manual repair process (6) includes a manual repair station (61). Between the manual repair station (61) and the fabric mixing and pouring assembly (5), there are several static waiting stations (62), and between the static waiting stations (62) and the manual repair station (61), there is a troweling station (63).

10. An automated production line based on prefabricated thermal insulation wall panels according to claim 1, characterized in that, The described storage and curing mechanism (7) includes a curing kiln (71). The curing kiln (71) is provided with several curing kiln storage positions. One end of the curing kiln (71) is provided with a stacker (72), and on one side of the curing kiln (71), there is a curing operation station (73).

Images