Steel ring boxing device

By designing the steel rim pallet mechanism, boxing tray mechanism and grabbing mechanism for the steel rim boxing device, automatic boxing of wafer rings is realized, solving the problem of inefficient manual boxing and improving boxing efficiency.

CN223162082UActive Publication Date: 2025-07-29WUHU YIBAI VEHICLE PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422486151.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-07-29
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

In the prior art, the boxing operation of wafer rings (steel rings) relies on manual labor, resulting in inefficiency, especially when working for a long time, significantly reduced efficiency.

Method used

A steel ring boxing device is designed, including a steel ring tray mechanism, a box tray mechanism and a grasping mechanism, and an automated operation is achieved using the first rotating component, a lifting component and a grasping mechanism. By driving the first carrier plate to rotate through the first rotating component, the steel ring is moved from the tray to the lifting component, and the lifting component disengages the steel ring from the tray and feeds it into the storage box by the grab mechanism.

Benefits of technology

The steel rim boxing process is automated, artificial intervention is reduced, and the efficiency of boxing is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel ring boxing device which is characterized in that a plurality of first trays in a steel ring tray mechanism are used for bearing a plurality of steel rings respectively, and when the steel rings in the top first trays are extracted, a first rotating assembly is used for driving a first carrying plate to rotate, so that the top first trays are rotated into a lifting area of a lifting assembly; the lifting assembly lifts the steel rings and separates the steel rings from the first tray, and the grabbing mechanism conveys the steel rings into the corresponding storage boxes in the boxing tray mechanism to be stored, so that automatic steel ring boxing operation is achieved, human intervention is reduced, and the boxing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation, and in particular to a device for loading steel rings into boxes. Background Art

[0002] At present, the operation of loading the crystal ring (i.e., the steel ring) into the box in the production line is carried out manually. During the operation, the steel rings are loaded into the box one by one manually. Its working efficiency depends on the manual efficiency. Once long-term work is required, the manual efficiency will decrease as the time becomes longer, affecting the loading efficiency. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a device for loading steel rings into boxes in view of the technical problems existing in the background art.

[0004] To achieve the above technical purpose, the technical solution adopted by the utility model in the first aspect is as follows:

[0005] A device for loading steel rings into boxes includes a machine body, a steel ring tray mechanism, a box loading tray mechanism and a grasping mechanism which are all installed in the machine body; the steel ring tray mechanism includes a first rotating assembly, a first carrier plate, a plurality of first trays and a lifting assembly. The first rotating assembly is drivingly connected with the first carrier plate to drive the first carrier plate to rotate horizontally. The plurality of first trays are respectively and evenly installed on the first carrier plate for placing a plurality of steel rings. The lifting assembly is used to lift the steel rings to separate them from the first trays. Among them, the first rotating assembly drives the first carrier plate to rotate, moves the first tray to be close to the lifting assembly, and the lifting assembly lifts the steel rings in the corresponding first tray; the box loading tray mechanism includes a plurality of storage boxes; the grasping mechanism is used to move the steel rings lifted by the lifting assembly into the storage boxes.

[0006] Preferably, the first rotating assembly includes a cam divider and a first sensor which are both installed on the machine body. The output end of the cam divider is fixedly connected with the first carrier plate to drive the first carrier plate to rotate. The first sensor is electrically connected with the cam divider and is used to detect the position information of the first carrier plate after rotation.

[0007] Preferably, the lifting assembly is installed on the machine body and is placed below the first carrier plate. The lifting assembly includes a lifting cylinder and a tray installed at the output end of the lifting cylinder. The first carrier plate is provided with a plurality of holes, and the plurality of holes respectively correspond to the positions of the plurality of first trays. Among them, the tray penetrates into the holes through the lifting of the lifting cylinder and pushes the steel rings out of the first trays.

[0008] Preferably, the first tray is provided with a second sensor, and the second sensor is electrically connected with the lifting cylinder and is used to detect whether the steel rings are separated from the first trays.

[0009] Preferably, the grasping mechanism includes a three-axis drive assembly and a grasping member drivingly connected to the three-axis drive assembly. Driven by the three-axis drive assembly, the grasping member moves in three-dimensional space and grasps the steel ring into the storage box.

[0010] Preferably, the grasping member includes a rotating motor, a rotating arm, and a plurality of suction nozzles. The rotating motor is drivingly connected to the three-axis drive assembly. The first end of the rotating arm is drivingly connected to the rotating motor, and the second end of the rotating arm is fixedly connected to the plurality of suction nozzles. The suction nozzles are used for adsorbing the steel ring.

[0011] Preferably, the box loading tray mechanism further includes a second rotating assembly, a second carrier plate, and a plurality of second trays. The second rotating assembly is drivingly connected to the second carrier plate to drive the second carrier plate to rotate horizontally. The plurality of second trays are respectively and evenly installed on the second carrier plate for placing a plurality of storage boxes.

[0012] Preferably, the second rotating assembly has the same structure as the first rotating assembly.

[0013] Compared with the prior art, the utility model has the following beneficial technical effects: A plurality of first trays in the steel ring tray mechanism respectively carry a plurality of steel rings. When extracting the steel ring in the topmost first tray, the first rotating assembly drives the first carrier plate to rotate, so that the topmost first tray rotates to the lifting area of the lifting assembly. The lifting assembly lifts the steel ring and separates it from the first tray, and the grasping mechanism transports the steel ring to the corresponding storage box in the box loading tray mechanism for storage, realizing automatic steel ring box loading operation, reducing human intervention, and improving the box loading efficiency. Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;

[0015] Figure 2 is a schematic structural diagram of the steel ring tray mechanism in an embodiment of the present utility model Figure 1 ;

[0016] Figure 3 is a schematic structural diagram of the steel ring tray mechanism in an embodiment of the present utility model Figure 2 ;

[0017] Figure 4 is a schematic structural diagram of the grasping mechanism in an embodiment of the present utility model;

[0018] Figure 5 is a schematic structural diagram of the box loading tray mechanism in an embodiment of the present utility model.

[0019] Reference numerals: 100 body, 200 steel ring tray mechanism, 201 first rotating assembly, 2011 cam divider, 2012 first sensor, 202 first carrier plate, 2021 hole positions, 203 first tray, 2031 second sensor, 204 lifting assembly, 2041 lifting cylinder, 2042 pallet, 300 cartoning tray mechanism, 301 storage box, 302 second rotating assembly, 303 second carrier plate, 304 second tray, 400 grasping mechanism, 401 three-axis drive assembly, 402 gripper, 4021 rotating motor, 4022 rotating arm, 4023 suction nozzle. Detailed implementation manners

[0020] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments may be combined with each other.

[0021] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are the orientation or positional relationships based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more features. In the description of the present utility model, unless otherwise stated, the meaning of "a plurality" is two or more.

[0022] In the description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, the terms "mounted", "connected", "connected to" should be understood in a broad sense. For example, it may be a fixed connection, a connection, or a specific connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.

[0023] The following will describe the specific embodiments of the present utility model in detail with reference to the drawings.

[0024] As Figures 1-5As shown in the figure, the utility model provides a steel ring boxing device, which includes a machine body 100, a steel ring tray mechanism 200, a boxing tray mechanism 300 and a grasping mechanism 400 that are all installed in the machine body 100. The steel ring tray mechanism 200 includes a first rotating assembly 201, a first carrier plate 202, a plurality of first trays 203 and a lifting assembly 204. The first rotating assembly 201 is drivingly connected to the first carrier plate 202 to drive the first carrier plate 202 to rotate horizontally. The plurality of first trays 203 are respectively and evenly installed on the first carrier plate 202 for placing a plurality of steel rings. The lifting assembly 204 is used to lift the steel rings to separate them from the first trays 203. Among them, the first rotating assembly 201 drives the first carrier plate 202 to rotate, moves the first tray 203 to be close to the lifting assembly 204, and the lifting assembly 204 lifts the steel rings in the corresponding first tray 203. The boxing tray mechanism 300 includes a plurality of storage boxes 301. The grasping mechanism 400 is used to move the steel rings lifted by the lifting assembly 204 into the storage boxes 301.

[0025] The specific implementation method is that a plurality of steel rings are pre-placed in each of the plurality of first trays 203. By driving the rotation of the first carrier plate 202 by the first rotating assembly 201, the first carrier plate 202 rotates, moves the corresponding first tray 203 into the lifting area of the lifting assembly 204, and then the lifting assembly 204 performs a lifting operation on the steel rings in the first tray 203 and lifts the steel rings to separate them from the first tray 203. At this time, the grasping mechanism 400 grabs the steel rings and transports them into the corresponding storage boxes 301 in the boxing tray mechanism 300. The entire operation process adopts an automated processing method, reducing human intervention and improving the boxing efficiency of steel rings.

[0026] Further, the first rotating assembly 201 includes a cam divider 2011 and a first sensor 2012 that are both installed on the machine body 100. The output end of the cam divider 2011 is fixedly connected to the first carrier plate 202 to drive the first carrier plate 202 to rotate. The first sensor 2012 is electrically connected to the cam divider 2011 and is used to detect the position information of the first carrier plate 202 after rotation.

[0027] Specifically, the machine body 100 includes two layers, an upper layer and a lower layer. Among them, the lower layer is used to place the driving structure, and the upper layer is used to place the execution structure. The cam divider 2011 is placed in the lower layer, and its output end extends to the upper layer and is fixedly connected to the first carrier plate 202 to drive the first carrier plate 202 to rotate.

[0028] Further, the lifting assembly 204 is installed on the body 100 and placed below the first carrier plate 202. The lifting assembly 204 includes a lifting cylinder 2041 and a support plate 2042 installed at the output end of the lifting cylinder 2041. A plurality of holes 2021 are provided on the first carrier plate 202, and the plurality of holes 2021 respectively correspond to the positions of the plurality of first trays 203. Among them, the support plate 2042 penetrates into the holes 2021 through the lifting of the lifting cylinder 2041 and pushes the steel ring out of the first tray 203.

[0029] Specifically, the lifting cylinder 2041 is also installed inside the lower layer of the body 100 and arranged side by side with the cam divider 2011. The size of the holes 2021 needs to be larger than that of the support plate 2042, and the shape of the holes 2021 can also be similar to the shape structure of the support plate 2042. The lifting cylinder 2041 is electrically connected to the first sensor 2012. When the position of one of the first trays 203 is deflected directly above the lifting cylinder 2041, the first sensor 2012 will identify and transmit the signal to the lifting cylinder 2041, and the lifting cylinder 2041 will push the support plate 2042 to the upper layer of the body 100 and push the steel ring under this position out of the current first tray 203.

[0030] Further, a second sensor 2031 is provided on the first tray 203. The second sensor 2031 is electrically connected to the lifting cylinder 2041 and is used to detect whether the steel ring has separated from the first tray 203.

[0031] The grasping mechanism 400 includes a three-axis driving assembly 401 and a grasping member 402 drivingly connected to the three-axis driving assembly 401. Driven by the three-axis driving assembly 401, the grasping member 402 moves in three-dimensional space and grasps the steel ring into the storage box 301.

[0032] Further, the grasping member 402 includes a rotating motor 4021, a rotating arm 4022, and a plurality of suction nozzles 4023. The rotating motor 4021 is drivingly connected to the three-axis driving assembly 401. The first end of the rotating arm 4022 is drivingly connected to the rotating motor 4021, and the second end of the rotating arm 4022 is fixedly connected to the plurality of suction nozzles 4023. The suction nozzles 4023 are used to adsorb the steel ring.

[0033] Specifically, the three-axis driving assembly 401 includes the coordinated application of an x-axis drive, a y-axis drive, and a z-axis drive, enabling the grasping member 402 to move freely in the three-dimensional space of the upper layer of the body 100, corresponding to grasping the steel ring and transporting it to the corresponding storage box 301. In this embodiment, the structure of the grasping member 402 for grasping the steel ring is the suction nozzle 4023, and negative pressure is generated by an air pump to achieve the adsorption effect, thereby adsorbing and grasping the steel ring. Of course, the structure for grasping the steel ring can also adopt other clamping structures such as other mechanical claws.

[0034] Further, the cartoning tray mechanism 300 further includes a second rotating assembly 302, a second carrier plate 303, and a plurality of second trays 304. The second rotating assembly 302 is drivingly connected to the second carrier plate 303 to drive the second carrier plate 303 to rotate horizontally. The plurality of second trays 304 are respectively and evenly mounted on the second carrier plate 303 for placing a plurality of storage boxes 301. The second rotating assembly 302 has the same structure as the first rotating assembly 201.

[0035] The above are one or more embodiments provided in combination with specific contents, and it is not determined that the specific implementation of the present utility model is only limited to these descriptions. All those that are similar or identical to the method and structure of the present utility model, or those that make several technical deductions or substitutions under the premise of the concept of the present utility model, should be regarded as the protection scope of the present utility model.

Claims

1. A steel ring boxing device, characterized in that, It includes a machine body (100), a steel ring tray mechanism (200), a boxing tray mechanism (300), and a grasping mechanism (400) that are all installed inside the machine body (100); The steel ring tray mechanism (200) includes a first rotating assembly (201), a first carrier plate (202), a plurality of first trays (203), and a lifting assembly (204). The first rotating assembly (201) is drivingly connected to the first carrier plate (202) to drive the first carrier plate (202) to rotate horizontally. The plurality of first trays (203) are respectively and evenly installed on the first carrier plate (202) for placing a plurality of the steel rings. The lifting assembly (204) is used to lift the steel rings to separate them from the first trays (203). Among them, the first rotating assembly (201) drives the first carrier plate (202) to rotate, moves the first tray (203) close to the lifting assembly (204), and the lifting assembly (204) lifts the steel rings in the corresponding first tray (203); The boxing tray mechanism (300) includes a plurality of storage boxes (301); The grasping mechanism (400) is used to move the steel rings lifted by the lifting assembly (204) into the storage box (301).

2. The steel ring boxing device according to claim 1, characterized in that, The first rotating assembly (201) includes a cam divider (2011) and a first sensor (2012) that are both installed on the machine body (100). The output end of the cam divider (2011) is fixedly connected to the first carrier plate (202) to drive the first carrier plate (202) to rotate. The first sensor (2012) is electrically connected to the cam divider (2011) and is used to detect the position information of the first carrier plate (202) after rotation.

3. The steel ring boxing device according to claim 2, wherein The lifting assembly (204) is installed on the machine body (100) and is placed below the first carrier plate (202). The lifting assembly (204) includes a lifting cylinder (2041) and a tray (2042) installed at the output end of the lifting cylinder (2041). A plurality of holes (2021) are provided on the first carrier plate (202), and the plurality of holes (2021) respectively correspond to the positions of the plurality of first trays (203). Among them, the tray (2042) penetrates into the holes (2021) through the lifting of the lifting cylinder (2041) and pushes the steel rings out of the first trays (203).

4. The steel ring boxing device according to claim 3, characterized in that, A second sensor (2031) is provided on the first tray (203). The second sensor (2031) is electrically connected to the lifting cylinder (2041) and is used to detect whether the steel rings are separated from the first trays (203).

5. A steel ring boxing device according to claim 1, characterized in that The grasping mechanism (400) includes a three-axis drive assembly (401) and a grasping member (402) that is drivingly connected to the three-axis drive assembly (401). Driven by the three-axis drive assembly (401), the grasping member (402) moves in three-dimensional space and grabs the steel rings into the storage box (301).

6. The steel ring boxing device according to claim 5, characterized in that The grasping member (402) includes a rotating motor (4021), a rotating arm (4022), and a plurality of suction nozzles (4023). The rotating motor (4021) is drivingly connected to the three-axis driving assembly (401). The first end of the rotating arm (4022) is drivingly connected to the rotating motor (4021), and the second end of the rotating arm (4022) is fixedly connected to the plurality of suction nozzles (4023). The suction nozzles (4023) are used to adsorb the steel ring.

7. A steel ring boxing device according to claim 1, characterized in that, The cartridge tray mechanism (300) further includes a second rotating assembly (302), a second carrier plate (303), and a plurality of second trays (304). The second rotating assembly (302) is drivingly connected to the second carrier plate (303) to drive the second carrier plate (303) to rotate horizontally. The plurality of second trays (304) are respectively and evenly mounted on the second carrier plate (303) for placing the plurality of storage boxes (301).

8. A steel ring boxing device according to claim 7, characterized in that, The second rotating assembly (302) has the same structure as the first rotating assembly (201).