Film folding machine for automatically folding data line protection cover
Through the combination of multi-layer diaphragm structure and robotic arm vacuum suction cup, the low production efficiency problem caused by long-distance movement of robotic arm is solved, rapid loading and efficient bending are achieved, and the production efficiency of the film folding machine is improved.
Patent Information
- Application Number
- CN202421737519.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In traditional membrane folding machines, the robotic arm needs to move from a long distance to absorb the diaphragm from the material tray, resulting in low production efficiency.
An automatic diaphragm folding machine is designed, adopting a multi-layer diaphragm structure. Through the combination of the loading mechanism, the transfer platform and the loading mechanism, the robotic arm and the vacuum suction cup can be used to quickly grasp and push the multi-diaphragm, reducing the movement distance of the robotic arm.
The loading speed is improved, making it close to the bending speed, and significantly improving production efficiency.
Smart Images

Figure CN223162091U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of data line production lines, and particularly relates to a film folding machine for automatically folding a data line protection cover. Background Technique
[0002] Data lines are often used in digital products for charging and data transmission. When packaging data lines after manufacturing, first, a rotating mechanism is required to make them into a winding group. The mechanical claw takes away the winding group and transfers it to the next station. At this time, the winding group is in the card slot. Under the push of another air rod, the winding group advances in the card slot and then enters the protection cover, and the protection cover is in a sleeve ring shape. The initial state of the protection cover is a rectangular sheet, and it needs to go through a series of operations such as film folding and film buckling, and then form a ring-shaped packaging film, and finally be placed at the position where the winding group is to pass through.
[0003] In the film folding process, the traditional robotic arm only sucks one film sheet from the material tray and sends it into the bending die each time. Since placing the film sheet requires a relatively large space and can only be far away from the processing area, the robotic arm travels a relatively long distance back and forth each time. After the bending die folds the film, the processing area often waits for the robotic arm to put the film sheet in again. In order to reduce the moving distance of the robotic arm when sucking the film sheet, how to arrange the material tray in a closer position is a problem. Content of the Utility Model
[0004] The purpose of the utility model is to provide a film folding machine for automatically folding a data line protection cover that is convenient for the robotic arm to pick up materials.
[0005] To achieve the above object, the utility model provides a film folding machine for automatically folding a data cable protective cover, comprising: a plurality of large film pieces, each large film piece including a back film and a plurality of small film pieces temporarily adhered to the back film, the plurality of small film pieces being evenly distributed. When the large film piece is placed, the back film is located above and the plurality of small film pieces are located below; a feeding mechanism, which includes a tray for supporting the large film piece, a first robotic arm for grasping the large film piece, and a plurality of first vacuum suction cups located at the movable end of the robotic arm. The first robotic arm drives the vacuum suction cups to reciprocate, and the vacuum suction cups adhere to the large film piece to complete the grasping, and then the vacuum suction cups close the negative pressure to release the large film piece; a transfer platform, which includes at least two main support rods, guide rods located on the main support rods, and a push rod located at the head end of the main support rods. The main support rods support the large film piece and its small film pieces, and a plurality of negative pressure holes for temporarily adsorbing the small film pieces are provided on the main support rods. The guide rods are located on the left and right sides of the large film piece to prevent the large film piece and the small film pieces from shifting, and the push rod is used to push the plurality of small film pieces one by one to the film folding station; a discharging mechanism, which includes a tray for supporting the back film, a second robotic arm for transferring the back film and its second vacuum suction cup. When the main support rod adsorbs the small film pieces, the second robotic arm drives the second vacuum suction cup to move above the back film. After the second vacuum suction cup sucks the back film, the back film and the plurality of small film pieces are separated, and at the same time the second vacuum suction cup transfers the back film to the tray and releases it.
[0006] As an improvement of the above solution, both the first robotic arm and the second robotic arm are driven by three-axis linear guide rails, and both the first vacuum suction cup and the second vacuum suction cup have three degrees of freedom.
[0007] As an improvement of the above solution, the discharging mechanism further includes a third robotic arm and its third vacuum suction cup. The third robotic arm is driven by a swing rod, and the third robotic arm drives the third vacuum suction cup to move in an arc. The third vacuum suction cup adheres to the edge of the back film to tear the back film, and after the third vacuum suction cup swings away from the transfer platform, then the second vacuum suction cup transfers the back film to the tray.
[0008] As an improvement of the above solution, an auxiliary support rod is further provided between the two main ones. The movable end of the push rod extends and retracts in the space between the auxiliary support rod and the main support rod and abuts against the side of the small film piece.
[0009] As an improvement of the above solution, the first vacuum suction cup, the second vacuum suction cup and the third vacuum suction cup are all of linear structures and are provided with a plurality of negative pressure holes at intervals.
[0010] As an improvement to the above solution, the film folding machine further includes a film folding mechanism, which includes a fourth robotic arm, a fourth vacuum suction cup for successively picking up the small film pieces, and a clamping arm and a roller for bending the small film pieces.
[0011] The utility model has the following beneficial effects: The film folding machine can load several small film pieces at one time, and then use the push rod to successively push the small film pieces to the position closest to the film folding mechanism (the next working station). On this basis, the small film pieces can either be directly pushed into the processing area of the film folding mechanism or transferred into the processing area of the film folding mechanism by the fourth vacuum suction cup. Each loading is rapid, ensuring that the loading speed is close to the bending speed, thereby improving production efficiency. Description of the Drawings
[0012] Figure 1 is a perspective view of the film folding machine under one embodiment;
[0013] Figure 2 is a schematic diagram of the combination of the large film piece and the small film piece under one embodiment.
[0014] Description of the reference numerals: 11, the first robotic arm; 12, the first vacuum suction cup; 21, the second robotic arm; 22, the second vacuum suction cup; 31, the third robotic arm; 32, the third vacuum suction cup; 41, the fourth robotic arm; 42, the fourth vacuum suction cup; 51, the large film piece; 52, the small film piece; 53, the back film; 61, the main support rod; 62, the auxiliary support rod; 63, the guide rod; 64, the push rod. Detailed Embodiments
[0015] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top part", "bottom part", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0016] In the description of the present invention, the meaning of "several" is one or more, the meaning of "multiple" is two or more, and understandings such as "greater than", "less than", "exceeding", etc. do not include the present number, and understandings such as "above", "below", "within", etc. include the present number. If there is a description of the terms "first", "second", "third", etc., it is only for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0017] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "linkage", and "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The embodiments of the present utility model will be described below based on its overall structure.
[0018] Referring to Figure 1 and Figure 2 , the present utility model discloses a film folding machine for automatically folding a data cable protection cover, which includes: a plurality of large film sheets 51, each large film sheet including a back film 53 and a plurality of small film sheets 52 temporarily adhered to the back film 53. The plurality of small film sheets 52 are evenly distributed. When the large film sheet 51 is placed, the back film 53 is located above, and the plurality of small film sheets 52 are located below; a feeding mechanism, which includes a tray for supporting the large film sheet 51, a first robotic arm 11 for grasping the large film sheet 51, and a plurality of first vacuum suction cups 12 located at the movable end of the robotic arm. The first robotic arm 11 drives the vacuum suction cups to reciprocate, and the vacuum suction cups adhere to the large film sheet 51 to complete the grasping, and then the vacuum suction cups close the negative pressure to release the large film sheet 51; a transfer platform, which includes at least two main support rods 61, guide rods 63 located on the main support rods 61, and a push rod 64 located at the head end of the main support rods 61. The main support rods 61 support the large film sheet 51 and its small film sheets 52. A plurality of negative pressure holes for temporarily adsorbing the small film sheets 52 are provided on the main support rods 61. The guide rods 63 are located on the left and right sides of the large film sheet 51 to prevent the large film sheet 51 and the small film sheets 52 from shifting. The push rod 64 is used to push the plurality of small film sheets 52 to the film folding station one by one; a discharging mechanism, which includes a tray for supporting the back film 53, a second robotic arm 21 for transferring the back film 53, and a second vacuum suction cup 22 thereof. When the main support rod adsorbs the small film sheets 52, the second robotic arm 21 drives the second vacuum suction cup 22 to move above the back film 53. After the second vacuum suction cup 22 sucks the back film 53, it separates the back film 53 from the plurality of small film sheets 52, and at the same time, the second vacuum suction cup 22 transfers the back film 53 to the tray and releases it.
[0019] Such as Figure 2As shown, the large diaphragm 51 includes 8 small diaphragms 52. Correspondingly, 8 negative pressure holes are provided on the main support rod 61 at corresponding positions to ensure that each small diaphragm 52 can be temporarily fixed. When the back film 53 is torn off and the push rod 64 needs to push the small diaphragm 52, the negative pressure is then turned off.
[0020] As an improvement to the above solution, both the first robotic arm 11 and the second robotic arm 21 are driven by three-axis linear guides, and both the first vacuum suction cup and the second vacuum suction cup have three degrees of freedom.
[0021] As an improvement to the above solution, the blanking mechanism further includes a third robotic arm 32 and its third vacuum suction cup. The third robotic arm 32 is driven by a swing rod. The third robotic arm 32 drives the third vacuum suction cup to move in an arc. The third vacuum suction cup fits against the edge of the back film 53 to tear off the back film 53. After the third vacuum suction cup swings away from the transfer platform, the second vacuum suction cup 22 then transfers the back film 53 to the tray. With the above solution, the movement range of the second robotic arm 21 and the second vacuum suction cup 22 is reduced, avoiding interference between adjacent components.
[0022] As an improvement to the above solution, an auxiliary support rod 62 is further provided between the two main ones. The auxiliary support rod 62 is used to support the middle position of the small diaphragm 52. The movable end of the push rod 64 extends and retracts in the space between the auxiliary support rod 62 and the main support rod 61 and presses against the side of the small diaphragm 52.
[0023] As an improvement to the above solution, the first vacuum suction cup 12, the second vacuum suction cup 22, and the third vacuum suction cup are all of a linear structure, and a number of negative pressure holes are provided at intervals.
[0024] As an improvement to the above solution, the folding machine further includes a folding mechanism. The folding mechanism includes a fourth robotic arm 41, a fourth vacuum suction cup 42 for sequentially picking up the small diaphragms 52, and a clamping arm and rollers for bending the small diaphragms 52.
[0025] The foregoing description of specific exemplary embodiments of the present invention is for purposes of illustration and exemplification. These descriptions are not intended to limit the present invention to the precise forms disclosed, and obviously, many changes and variations are possible in light of the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical applications, enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different selections and changes. The scope of the present invention is intended to be defined by the claims and their equivalents.
Claims
1. An automatic film folding machine for folding a data cable protective cover, characterized in that, Including: A number of large diaphragms, the large diaphragms include a back film and a number of small diaphragms temporarily pasted on the back film, the number of small diaphragms are evenly distributed, when the large diaphragm is placed, the back film is located above, and the number of small diaphragms are located below; A loading mechanism, the loading mechanism includes a tray for supporting the large diaphragm, a first robotic arm for grasping the large diaphragm, and a number of first vacuum suction cups located at the movable end of the robotic arm, the first robotic arm drives the vacuum suction cups to move back and forth, and the vacuum suction cups fit with the large diaphragm to complete the grasping, then the vacuum suction cups close the negative pressure to release the large diaphragm; A transfer platform, the transfer platform includes at least two main support rods, guide rods located on the main support rods, and a push rod located at the head end of the main support rods, the main support rods support the large diaphragm and its small diaphragms, a number of negative pressure holes for temporarily adsorbing the small diaphragms are arranged on the main support rods, the guide rods are located on the left and right sides of the large diaphragm to prevent the large diaphragm and the small diaphragms from shifting, and the push rod is used to push the number of small diaphragms to the film folding station one by one; A unloading mechanism, the unloading mechanism includes a tray for supporting the back film, a second robotic arm for transferring the back film and its second vacuum suction cup, when the main support rod adsorbs the small diaphragm, the second robotic arm drives the second vacuum suction cup to move above the back film, after the second vacuum suction cup sucks the back film, it separates the back film from the number of small diaphragms, and at the same time the second vacuum suction cup transfers the back film to the tray and releases it.
2. The film folding machine for automatically folding the data cable protection cover according to claim 1, characterized in that: Both the first robotic arm and the second robotic arm are driven by three-axis linear guide rails, and both the first vacuum suction cup and the second vacuum suction cup have three degrees of freedom.
3. The film folding machine for automatically folding the data line protection cover according to claim 2, wherein: The unloading mechanism further includes a third robotic arm and its third vacuum suction cup, the third robotic arm is driven by a swing rod, the third robotic arm drives the third vacuum suction cup to move arcuately, the third vacuum suction cup fits with the edge of the back film to tear the back film, after the third vacuum suction cup swings away from the transfer platform, then the second vacuum suction cup transfers the back film to the tray again.
4. The film folding machine for automatically folding the data cable protection cover according to claim 3, characterized in that: An auxiliary support rod is also arranged between the two main ones, the movable end of the push rod expands and contracts in the space between the auxiliary support rod and the main support rod, and abuts against the side of the small diaphragm.
5. The automatic film folding machine for folding a data cable protective cover according to claim 4, characterized in that: Both the first vacuum suction cup, the second vacuum suction cup and the third vacuum suction cup are of linear structure, and a number of negative pressure holes are arranged at intervals.
6. The film folding machine for automatically folding the data cable protective cover according to claim 5, wherein: The film folding machine further includes a film folding mechanism, the film folding mechanism includes a fourth robotic arm, a fourth vacuum suction cup for successively picking up the small diaphragms, and a clamping arm and rollers for bending the small diaphragms.