Transfer device for geotechnical cloth production
By designing swing transfer and conveying transfer mechanisms, the problem of manpower handling in geotextile production is solved, automatic transfer is realized, efficiency is improved and labor intensity is reduced.
Patent Information
- Application Number
- CN202422292354.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-20
AI Technical Summary
During the geotextile production process, the transfer of geotextile from the winder to the packaging table and from the packaging table to the transfer vehicle requires cooperation from multiple people, which is time-consuming and labor-intensive, and has low efficiency.
A transfer device including a swing transfer mechanism and a conveying transfer mechanism is designed. The swing transfer mechanism consists of two sets of swing arms and driving components arranged symmetrically to lift the geotextile roll and transfer it to the packaging table. The conveying transfer mechanism is composed of a chain sprocket for stably supporting and moving the geotextile roll to the transfer vehicle.
The automatic transfer of geotextiles has been realized, the manpower operation has been reduced, the work efficiency has been improved, and the labor intensity and labor costs have been reduced.
Smart Images
Figure CN223162519U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of geotextile production, in particular to a transfer device for geotextile production. Background Art
[0002] Geotextile, also known as engineering fabric, is a water-permeable geosynthetic material made of synthetic fibers through needling or weaving. It is an engineering material produced by needling techniques using synthetic fibers such as polyester, polypropylene, polyamide, polyethylene, and vinylon.
[0003] After the production of geotextile is completed, it needs to be wound on a winding machine and then packaged and shipped out. At present, for the wound geotextile, two workers are required to lift the core shaft in the center of the geotextile, transfer the geotextile to the packaging table, extract the core shaft before packaging, put a packaging bag on the outside of the geotextile roll, and then at least two workers cooperate to move the geotextile to the transfer vehicle after packaging. For the two transfer processes of the geotextile from the winding machine to the packaging table and then from the packaging table to the transfer vehicle, at least two workers are required to cooperate in handling, which is time-consuming, labor-intensive, and has low work efficiency. Therefore, there is an urgent need for a transfer device for geotextile production to reduce the labor intensity of workers and improve work efficiency. Summary of the Utility Model
[0004] The utility model aims at the deficiencies of the prior art and provides a transfer device for geotextile production.
[0005] The utility model is realized through the following technical solutions: a transfer device for geotextile production is provided, which includes a swinging transfer mechanism for transferring the geotextile roll from the winding machine to the packaging table and a conveying transfer mechanism for transferring the geotextile roll from the packaging table to the transfer vehicle; the swinging transfer mechanism is provided with two groups symmetrically, and the two groups of swinging transfer mechanisms are respectively located at both ends of the winding machine. Each group of swinging transfer mechanisms includes a column, a swing arm rotatably connected to the column, and a driving component for driving the swing arm to rotate. The swing arm is located below the core shaft of the geotextile roll, and the two swing arms swing upward to lift the geotextile roll so that the geotextile roll slides along the swing arm to the packaging table and the conveying transfer mechanism; the conveying transfer mechanism is provided with two groups symmetrically, and the two groups of conveying transfer mechanisms are respectively located at both ends of the packaging table. Each group of conveying transfer mechanisms includes a support frame and a chain and sprocket transmission component installed on the support frame.
[0006] Preferably, the swing arm is rotatably connected to the column through a rotating shaft, the driving component is a driving cylinder, the piston rod of the driving cylinder is hinged to the swing arm, and the outer cylinder of the driving cylinder is hinged to the fixed ear plate. The elongation and shortening of the piston rod of the driving cylinder cause the swing arm to swing.
[0007] Preferably, in order to facilitate lifting the geotextile roll, a hook is provided at one end of the swing arm for lifting the geotextile roll.
[0008] Preferably, the chain and sprocket transmission assembly includes a driving sprocket and a driven sprocket rotatably connected to the support frame, and a chain connected between the driving sprocket and the driven sprocket. A plurality of support plates that can move with the chain drive are evenly installed on the chain, and two limiting blocks for limiting the geotextile roll are fixed on the support plates. After the geotextile roll slides along the swing arm to the packaging table, both ends of the geotextile roll fall onto the support plate between the two limiting blocks. The geotextile roll is supported by the support plate, and the geotextile roll is limited by the two limiting blocks.
[0009] Preferably, in order to facilitate the stable support and transportation of the geotextile roll, there are two driving sprockets and two driven sprockets. The two driving sprockets are coaxial, the two driven sprockets are coaxial, and a chain is connected between the corresponding driving sprocket and the driven sprocket.
[0010] Preferably, the driving sprocket is connected to the output shaft of the driving motor. By the action of the driving motor, the driving sprocket rotates, so that the chain drives the geotextile roll to move.
[0011] Preferably, in order to stably limit the geotextile roll between the two limiting blocks, the opposite surfaces of the two limiting blocks are both inclined surfaces.
[0012] Preferably, in order to facilitate the transfer of the geotextile roll, the height of the tabletop of the packaging table is slightly lower than the conveying surface of the conveying and transfer mechanism.
[0013] Preferably, a guiding table is arranged on the discharging side of the packaging table. The side of the guiding table close to the packaging table is higher than the side close to the transfer vehicle, so that the upper surface of the guiding table is an inclined surface. After the geotextile roll on the packaging table is packaged, the two conveying and transfer mechanisms drive the geotextile roll to move forward. The geotextile roll slides down the guiding table to the transfer vehicle. With the transmission of the chain, the two limiting blocks are conveyed to the initial position again for limiting the next geotextile roll.
[0014] The beneficial effects of the present utility model are as follows:
[0015] The structure of the present utility model is simple. Through the present utility model, the transfer of the geotextile can be quickly completed. During the whole transfer process, there is no need for the staff to lift and carry the geotextile roll with effort, which saves time and effort, improves work efficiency, reduces the labor intensity of the staff, and reduces the labor cost. Description of the Drawings
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a schematic structural diagram of a state of the swing transfer mechanism of the present utility model;
[0018] Figure 3 is a schematic structural diagram of another state of the swing transfer mechanism of the present utility model;
[0019] Figure 4 It is a schematic side view structure diagram of the conveying and transferring mechanism of the present utility model;
[0020] Figure 5 It is a schematic top view structure diagram of the conveying and transferring mechanism of the present utility model;
[0021] As shown in the figure:
[0022] 1. Geotextile roll, 2. Packaging table, 3. Transfer vehicle, 4. Column, 5. Swing arm, 6. Driving cylinder, 7. Fixed ear plate, 8. Hook, 9. Support frame, 10. Driving sprocket, 11. Driven sprocket, 12. Chain, 13. Support plate, 14. Limit block, 15. Feeding table, 16. Winding roller. Specific embodiments
[0023] To clearly illustrate the technical features of this solution, the following will elaborate on this solution through specific embodiments.
[0024] As Figures 1-5 shown, the present utility model includes a swinging transfer mechanism for transferring the geotextile roll 1 from the winding machine to the packaging table 2 and a conveying and transferring mechanism for transferring the geotextile roll 1 from the packaging table 2 to the transfer vehicle 3.
[0025] The swinging transfer mechanisms are arranged in two groups symmetrically, and the two groups of swinging transfer mechanisms are respectively located at both ends of the winding machine. Each group of swinging transfer mechanisms includes a column 4, a swing arm 5 rotatably connected to the column 4, and a driving component for driving the swing arm 5 to rotate. The swing arm 5 is located below the core shaft of the geotextile roll 1. The two swing arms 5 swing upward to lift the geotextile roll 1 so that the geotextile roll 1 slides along the swing arm 5 onto the packaging table 2 and the conveying and transferring mechanism.
[0026] The swing arm 5 is rotatably connected to the column 4 through a rotating shaft. The driving component is a driving cylinder 6. The piston rod of the driving cylinder 6 is hinged to the swing arm 5, and the outer cylinder of the driving cylinder 6 is hinged to the fixed ear plate 7. The extension and shortening of the piston rod of the driving cylinder 6 cause the swing arm 5 to swing. In order to facilitate lifting the geotextile roll 1, a hook 8 is provided at one end of the swing arm 5 for lifting the geotextile roll 1.
[0027] The conveying and transferring mechanisms are arranged in two groups symmetrically, and the two groups of conveying and transferring mechanisms are respectively located at both ends of the packaging table 2. Each group of conveying and transferring mechanisms includes a support frame 9 and a chain 12 sprocket transmission assembly installed on the support frame 9. The chain 12 sprocket transmission assembly includes a driving sprocket 10 and a driven sprocket 11 rotatably connected to the support frame 9 and a chain 12 connecting the driving sprocket 10 and the driven sprocket 11. A number of support plates 13 that can move with the transmission of the chain 12 are evenly installed on the chain 12, and two limit blocks 14 for limiting the geotextile roll 1 are fixed on the support plates 13.
[0028] In order to facilitate the stable support and conveyance of the geotextile roll 1, there are two active sprockets 10 and two driven sprockets 11. The two active sprockets 10 are coaxial, and the two driven sprockets 11 are coaxial. A chain 12 is connected between the corresponding active sprocket 10 and driven sprocket 11. The active sprocket 10 is connected to the output shaft of the drive motor. The drive motor operates to drive the active sprocket 10 to rotate, so that the chain 12 drives the geotextile roll 1 to move.
[0029] After the geotextile roll 1 slides along the swing arm 5 to the packaging table 2, both ends of the geotextile roll 1 fall onto the support plate 13 between the two limit blocks 14. The geotextile roll 1 is supported by the support plate 13 and limited by the two limit blocks 14. In order to stably limit the geotextile roll 1 between the two limit blocks 14, the opposite surfaces of the two limit blocks 14 are both inclined surfaces.
[0030] In this embodiment, in order to facilitate the transfer of the geotextile roll 1, the table top height of the packaging table 2 is slightly lower than the conveying surface of the conveying and transfer mechanism.
[0031] A material guiding table 15 is arranged on the discharging side of the packaging table 2. The side of the material guiding table 15 close to the packaging table 2 is higher than the side close to the transfer vehicle 3, so that the upper table surface of the material guiding table 15 is an inclined surface. After the geotextile roll 1 on the packaging table 2 is packaged, the two conveying and transfer mechanisms drive the geotextile roll 1 to move forward. The geotextile roll 1 slides down along the material guiding table 15 to the transfer vehicle 3. With the transmission of the chain 12, the two limit blocks 14 are conveyed to the initial position again for limiting the next geotextile roll 1.
[0032] During specific operation, the geotextile roll 1 on the winding roller 16 is lifted by two groups of swing transfer mechanisms. The geotextile roll 1 slides along the swing arm 5 to the packaging table 2. Both ends of the geotextile roll 1 are located on the two conveying and transfer mechanisms. When the packaging is completed, the drive motor is started to drive the chain 12 to drive the support plate 13 and the limit blocks 14 to move, so that the geotextile roll 1 moves forward to the material guiding table 15 and slides down along the material guiding table 15 to the transfer vehicle 3.
[0033] The structure of the present utility model is simple. Through the present utility model, the transfer of the geotextile can be completed quickly. During the whole transfer process, there is no need for the staff to lift and carry the geotextile roll 1 with effort, which saves time and effort, improves the work efficiency, reduces the labor intensity of the staff, and reduces the labor cost.
[0034] Of course, the above description is not limited to the above examples. The technical features not described in this utility model can be realized by or adopted from the prior art, and will not be elaborated here. The above embodiments and accompanying drawings are only used to illustrate the technical solution of this utility model and are not a limitation to this utility model. The detailed description of this utility model has been made with reference to the preferred embodiments. Those of ordinary skill in the art should understand that any changes, modifications, additions or substitutions made by those of ordinary skill in this technical field within the essence of this utility model do not depart from the purpose of this utility model and should also fall within the scope of the claims of this utility model.
Claims
1. A transfer device for geotextile production, characterized in that: It includes a swing transfer mechanism for transferring the geotextile roll from the winding machine to the packaging table and a conveying transfer mechanism for transferring the geotextile roll from the packaging table to the transfer vehicle; there are two groups of symmetrically arranged swing transfer mechanisms, and the two groups of swing transfer mechanisms are respectively located at both ends of the winding machine. Each group of swing transfer mechanisms includes a column, a swing arm rotatably connected to the column, and a driving component for driving the swing arm to rotate. The swing arm is located below the core shaft of the geotextile roll. The two swing arms swing upward to lift the geotextile roll so that the geotextile roll slides along the swing arm onto the packaging table and the conveying transfer mechanism; there are two groups of symmetrically arranged conveying transfer mechanisms, and the two groups of conveying transfer mechanisms are respectively located at both ends of the packaging table. Each group of conveying transfer mechanisms includes a support frame and a chain and sprocket transmission component installed on the support frame.
2. The transfer device for geotextile production according to claim 1, characterized in that: The swing arm is rotatably connected to the column through a rotating shaft. The driving component is a driving cylinder. The piston rod of the driving cylinder is hinged to the swing arm, and the outer cylinder of the driving cylinder is hinged to the fixed ear plate.
3. A transfer device for geotextile production according to claim 1, characterized in that: A hook is provided at one end of the swing arm for lifting the geotextile roll.
4. A transfer device for geotextile production according to claim 1, characterized in that: The chain and sprocket transmission component includes a driving sprocket and a driven sprocket rotatably connected to the support frame and a chain connected between the driving sprocket and the driven sprocket. A number of support plates that can move with the chain drive are evenly installed on the chain, and two limiting blocks for limiting the geotextile roll are fixed on the support plates.
5. The transfer device for geotextile production according to claim 4, wherein: Both the driving sprocket and the driven sprocket are two. The two driving sprockets are coaxial, and the two driven sprockets are coaxial. A chain is connected between the corresponding driving sprocket and the driven sprocket.
6. A transfer device for geotextile production according to claim 4, characterized in that: The driving sprocket is connected to the output shaft of the driving motor.
7. A transfer device for geotextile production according to claim 4, characterized in that: The opposite surfaces of the two limiting blocks are both inclined surfaces.
8. A transfer device for geotextile production according to claim 1, characterized in that: A guide table is provided on the discharge side of the packaging table. The side of the guide table close to the packaging table is higher than the side close to the transfer vehicle so that the upper surface of the guide table is an inclined surface.