Material conveying device and material weighing equipment

By using adjustment components to adjust the linear speed and spacing of the conveyor belt during the cylinder production process, the problems of uneven cylinder spacing and overturning are solved, and more efficient material transportation and weighing are achieved.

CN223162616UActive Publication Date: 2025-07-29IWATANI GAS APPLIANCES (ZHUHAI) CO LTD
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Patent Information

Application Number
CN202421831294.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-29
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the prior art, in the production process of gas cylinders, uneven spacing between high-speed conveying gas cylinders leads to misjudgment of the weighing system, affecting production efficiency, and when the speed changes, it is easy to cause the gas cylinder to overturn, and inertia and hysteresis are difficult to eliminate.

Method used

The adjustment assembly including a second conveyor belt, a second driving wheel and a second driven wheel is adopted to clamp the material through the adjustment channel, the linear speed of the conveyor belt is changed to adjust the material interval, and the components such as the tension buffer and eccentric wheel are used to achieve sensitive adjustment to reduce the risk of overturning.

Benefits of technology

Improves the uniformity of material transportation, reduces the risk of overturning, reduces the regulation hysteresis, and improves the accuracy and production efficiency of weighing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material conveying device and material weighing equipment, the material conveying device comprises a conveying assembly and an adjusting assembly, the conveying assembly is used for bearing and conveying materials in the first direction, the adjusting assembly is located above the conveying assembly, and the adjusting assembly comprises a second conveying belt, a second driving wheel and a second driven wheel; the second driving wheel and the second driven wheel are arranged at intervals in the first direction, the second conveying belts are wound on the second driving wheel and the second driven wheel, the two second conveying belts are symmetrically arranged at intervals in the second direction to form an adjusting channel extending in the first direction, and the adjusting channel is used for clamping and conveying materials; the adjusting assembly can change the linear speed of the second conveying belt located in the adjusting channel so as to adjust the interval of conveyed materials. The material conveying device can improve the uniformity of material conveying. The utility model discloses a material conveying device and material weighing equipment and relates to the field of material conveying.
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Description

Technical Field

[0001] The present application relates to the field of material conveying, and in particular to a material conveying device and a material weighing device. Background Art

[0002] During the production process, portable gas cylinders are weighed to assess whether the gas volume inside the cylinder is within the specified range. Overfilling increases the risk of explosion, while underfilling can lead to product quality defects and the risk of consumer deception.

[0003] In related technologies, belt weighing machines are generally used for online measurement of gas cylinders. The current gas cylinder production speed is about 140 bottles per minute, which means that more than 2 bottles are produced every second. The high-speed transport of gas cylinders may have uneven spacing, which can easily lead to misjudgment of the weighing system, and qualified products may also be judged as defective products, affecting production efficiency.

[0004] Although the intervals between gas cylinder delivery can be changed by adjusting the linear speed of the upstream conveyor belt in real time, the inertia during speed changes can easily cause the gas cylinders to overturn. In addition, conveyor belts are generally long, and the lag during speed adjustment is difficult to eliminate, resulting in high implementation costs. Summary of the Invention

[0005] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a material conveying device and a material weighing device, wherein the material conveying device can improve the uniformity of material conveying.

[0006] According to the material conveying device provided in the present application, it includes a conveying component and an adjustment component, the conveying component is used to carry and convey materials along a first direction, the adjustment component is located above the conveying component, the adjustment component includes a second conveyor belt, a second driving wheel and a second driven wheel, the second driving wheel and the second driven wheel are arranged at intervals along the first direction, the second conveyor belt is wound around the second driving wheel and the second driven wheel, the two second conveyor belts are arranged symmetrically at intervals in the second direction to form an adjustment channel extending in the first direction, the adjustment channel is used to clamp the material, and the adjustment component can change the linear speed of the second conveyor belt located in the adjustment channel to adjust the interval of sending out the material.

[0007] The material conveying device provided by the present application has at least the following technical effects: the material conveying device is used to convey materials downstream. During the conveying process, the materials pass through the adjustment channel and are thereby clamped by two second conveyor belts for conveying. By changing the linear speed of the second conveyor belts that clamp the materials, the timing of the materials leaving the adjustment channel can be adjusted, so that the intervals between the materials are more uniform. Therefore, the material conveying device can improve the uniformity of material conveying.

[0008] According to some embodiments of the present application, the adjustment component includes a tension buffer, the second driving wheel is located upstream of the second driven wheel, the tension buffer is capable of caching or releasing the second conveyor belt located outside the adjustment channel, and the second driving wheel is capable of floating in the first direction in response to the tension buffer to adjust the moving speed of the material.

[0009] According to some embodiments of the present application, the tension buffer member includes a rotating wheel, which is located on the side of the second conveyor belt away from the adjustment channel. The adjustment assembly includes a third driving member, which can drive the rotating wheel close to or away from the second conveyor belt to cache or release the second conveyor belt.

[0010] According to some embodiments of the present application, the rotating wheel is an eccentric wheel, the third driving member is transmission-connected to an eccentric shaft of the eccentric wheel, and the third driving member can drive the eccentric wheel to rotate around the eccentric shaft.

[0011] According to some embodiments of the present application, the adjustment assembly includes a fixed platform, a floating seat and a second driving member, the floating seat is movably arranged on the fixed platform, the second driving member is installed on the floating seat, and the second driving member is transmission-connected to the second driving wheel.

[0012] According to some embodiments of the present application, the adjustment assembly includes a guide shaft extending in the first direction, and the guide shaft is connected between the fixed platform and the floating seat to guide the floating seat.

[0013] According to some embodiments of the present application, the guide shaft is located on a side of the second driving wheel close to the second driven wheel, and the adjustment assembly includes an elastic member, which is sleeved on the guide shaft and abuts against the floating seat to drive the floating seat to reset.

[0014] According to some embodiments of the present application, the material conveying device includes an interval detector, which is arranged on a conveying route of the material and is used to detect a conveying interval of the material.

[0015] According to some embodiments of the present application, the conveying assembly includes a first conveyor belt, the linear speed of the first conveyor belt is the same as the linear speed of the second driving wheel, the material conveying device is used to convey material to a belt weighing machine, and the linear speed of the first conveyor belt is the same as the linear speed of the belt weighing machine.

[0016] The material weighing equipment provided in this application includes the material conveying device provided in this application.

[0017] The material weighing device provided by the present application includes the material conveying device provided by the present application. Therefore, the material weighing device correspondingly has the beneficial effects provided by the material conveying device, which will not be elaborated here. Description of the Drawings

[0018] The above and / or additional aspects and advantages of the present application will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, where:

[0019] Figure 1 is a schematic diagram of the principle of the material conveying device according to an embodiment of the present application;

[0020] Figure 2 is an axonometric structure diagram of the material conveying device according to an embodiment of the present application;

[0021] Figure 3 is a front view structure diagram of the material weighing device according to an embodiment of the present application.

[0022] Reference Signs:

[0023] Conveying Assembly 100;

[0024] Second Conveyor Belt 210, Second Driving Wheel 220, Second Driven Wheel 230, Second Driving Member 240, Tension Buffer Member 250, Third Driving Member 260, Fixed Table 270, Floating Seat 280, Guide Shaft 290;

[0025] Material 900. Detailed Description of the Embodiments

[0026] The embodiments of the present application will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application and should not be construed as a limitation of the present application.

[0027] In the description of the present application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., refer to the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present application.

[0028] In the description of the present application, the meaning of several is one or more, the meaning of multiple is more than two, and understandings such as greater than, less than, exceeding, etc. do not include the corresponding number, and understandings such as above, below, within, etc. include the corresponding number. If the first and second are described, it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0029] In the description of the present application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present application in combination with the specific content of the technical solution.

[0030] The belt weigher weighs the material above at a certain frequency, and the weight of a single material can be calculated based on the total weight and the frequency of the material fed into the belt weigher. If the intervals of the materials are inconsistent, it will cause a large fluctuation in the feeding frequency and affect the weighing accuracy.

[0031] In some related technologies, the speed of the conveyor belt upstream of the belt weigher can be adjusted in real time according to the spacing of the materials, so as to make the materials fed evenly. However, when the speed changes, it is easy to cause the materials (especially slender materials with light weight such as portable gas cylinders) to fall over.

[0032] In some other related technologies, baffles are used to block the materials. The baffles are opened at a set frequency, so that the intervals of the materials become consistent, and the baffles are not easy to cause the materials to fall over. However, the materials blocked by the baffles will collide with each other, easily causing damage to the surface and affecting the appearance quality of the materials.

[0033] Refer to Figure 1 , according to the material conveying device provided by the embodiment of the present application, including a conveying component 100 and an adjusting component. The conveying component 100 is used to carry and convey the material 900 along the first direction. The adjusting component is located above the conveying component 100. The adjusting component includes a second conveyor belt 210. The two second conveyor belts 210 are symmetrically arranged at intervals in the second direction to form an adjusting channel extending in the first direction. The adjusting channel is used to clamp and convey the material 900. The adjusting component can change the linear speed of the second conveyor belt 210 located in the adjusting channel to adjust the interval of the conveyed material 900.

[0034] The material conveying device is used to convey the material 900 downstream (for example, to the belt weigher). During the conveying process, the material 900 passes through the adjusting channel and is thus clamped and conveyed by the two second conveyor belts 210. In Figure 1 the illustrated embodiment, the first direction is the front-back direction and the second direction is the left-right direction.

[0035] On the one hand, by changing the linear speed of the second conveyor belt 210 that clamps the material, the timing of the material 900 leaving the adjustment channel can be adjusted, so that the intervals between the materials 900 are more uniform, and thus the material conveying device can improve the uniformity of the material 900 conveying.

[0036] On the other hand, since the material 900 is stably clamped by the second conveyor belt 210 during the adjustment process, it is not easy to overturn when the speed changes.

[0037] Finally, the total length of the second conveyor belt 210 in the adjustment assembly will obviously be smaller than the conveying structure used by the conveyor assembly 100 (in Figure 1 In the embodiment shown, the total length of the first conveyor belt is shown, so the weight and inertia of the second conveyor belt 210 are also reduced accordingly, which helps to eliminate the hysteresis of the adjustment and makes the adjustment of the linear speed more sensitive.

[0038] The present application further provides material weighing equipment, which includes a belt weighing machine and a material conveying device provided in the present application.

[0039] The material weighing equipment also has the beneficial effects provided by the physical conveying device, which will not be described in detail here.

[0040] It is understandable that in Figure 1 In the illustrated embodiment, the conveyor assembly 100 includes a first conveyor belt, a first driving wheel, and a first driven wheel. The first conveyor belt is wound around the first driving wheel and the first driven wheel to achieve a conveying function. In other embodiments, the conveyor assembly 100 may also use a chain plate or other structure to achieve conveying, and this application is not limited to this. The conveyor assembly 100 also includes a first drive member for driving the first driving wheel.

[0041] In addition to the second conveyor belt 210, the adjustment assembly obviously also includes a second driving wheel 220 and a second driven wheel 230. The second driving wheel 220 and the second driven wheel 230 are arranged at intervals along the first direction, and the second conveyor belt 210 is wound around the second driving wheel 220 and the second driven wheel 230. The adjustment assembly also includes a second driving member 240 for driving the second driving wheel 220.

[0042] It should be pointed out that the adjustment component can change the linear speed of the second conveyor belt 210 in a variety of ways. For example, in some embodiments, the adjustment component can change the rotational speed of the second driving wheel 220 in real time according to the interval of the material 900, but this method has higher performance requirements for the second driving member 240.

[0043] To this end, optionally, in some embodiments, the adjustment component includes a tension buffer 250, the second driving wheel 220 is located upstream of the second driven wheel 230, the tension buffer 250 is capable of caching or releasing the second conveyor belt 210 located outside the adjustment channel, and the second driving wheel 220 is capable of floating in the first direction in response to the tension buffer 250 to adjust the moving speed of the material 900.

[0044] Specifically, refer to Figure 1 The second conveyor belt 210 can be divided into a part located within the adjustment channel and a part located outside the adjustment channel. The linear speed of the second conveyor belt 210 located within the adjustment channel is determined by the rotation speed of the second driving wheel 220 and the moving speed of the second driving wheel 220 in the first direction. When the tension buffer 250 releases a part of the second conveyor belt 210, the floating second driving wheel 220 moves away from the second driven wheel 230, thereby reducing the linear speed of the second conveyor belt 210 located within the adjustment channel. On the contrary, when the tension buffer 250 caches a part of the second conveyor belt 210, the second driving wheel 220 approaches the second driven wheel 230, thereby increasing the linear speed of the second conveyor belt 210 located within the adjustment channel.

[0045] Therefore, by introducing the tension buffer member 250 that can actively move, the effect of adjusting the conveying interval of the material 900 is achieved. At this time, the second driving wheel 220 can run at a uniform speed, and the burden on the second driving member 240 is also reduced.

[0046] At this time, optionally, the linear speed of the first conveyor belt and the linear speed of the second driving wheel 220 can be set to be the same, and both are equal to the linear speed of the downstream equipment (such as a belt weighing machine), so that ideally no buffering or release is required.

[0047] Optionally, in some embodiments, the tension buffering member 250 includes a rotating wheel located on a side of the second conveyor belt 210 away from the adjustment channel. The adjustment assembly includes a third driving member 260. The third driving member 260 can drive the rotating wheel toward or away from the second conveyor belt 210 to buffer or release the second conveyor belt 210. Since the rotating wheel can rotate, the frictional resistance between the rotating wheel and the second conveyor belt 210 is reduced, making transportation smoother.

[0048] For example, the wheel can be moved closer to or farther away from the second conveyor belt 210 by rotating. Figure 2 In some embodiments, the rotating wheel is an eccentric wheel, and the third driving member 260 is connected to the eccentric shaft of the eccentric wheel. The third driving member 260 can drive the eccentric wheel to rotate around the eccentric shaft.

[0049] Of course, the above only illustrates an easier-to-understand cache implementation method. In other embodiments, the second driving wheel 220 may also be located downstream, and the tension buffer element 250 may also be composed of multiple wheels, and the wheels may also move closer to or away from the second conveyor belt 210. This application does not impose any restrictions on this.

[0050] Reference Figure 2 and Figure 3 In order to achieve a floating effect, in some embodiments, the adjustment component further includes a fixed platform 270 and a floating seat 280. The floating seat 280 is movably arranged on the fixed platform 270. The second driving member 240 is installed on the floating seat 280. The second driving member 240 is connected to the second driving wheel 220 in a transmission manner.

[0051] Furthermore, in some embodiments, the adjustment assembly further includes a guide shaft 290 extending in the first direction. The guide shaft 290 is connected between the fixed platform 270 and the floating seat 280 to guide the floating seat 280 .

[0052] The guide shaft 290 makes the displacement of the floating seat 280 more accurate, thereby preventing the second driving wheel 220 from deviating in the second direction and affecting the clamping effect on the material 900 .

[0053] In order to ensure that the second driving wheel 220 can move away from the second driven wheel 230 in time when the tension buffer 250 releases the second conveyor belt 210, thereby tensioning the second conveyor belt 210 to avoid problems such as slipping and tooth jumping, in some embodiments, the adjustment component includes an elastic member, which abuts the floating seat 280 to drive the floating seat 280 to reset.

[0054] The elastic member may be a compression spring, for example, referring to Figure 2 and Figure 3 The guide shaft 290 is located on the side of the second driving wheel 220 close to the second driven wheel 230, and the elastic member (not shown in the figure) is sleeved on the guide shaft 290, thereby realizing the positioning installation of the elastic member.

[0055] In some embodiments, the material conveying device includes an interval detector, which is arranged along the conveying route of the material 900 and is used to detect the conveying interval of the material 900. The interval detector can transmit the interval information to the adjustment component via a communication connection to feedback and adjust the linear speed of the second conveyor belt 210.

[0056] Specifically, the interval detector may adopt a CCD to detect the interval through image recognition, or may adopt a photoelectric sensor, which is not limited in the present application.

[0057] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0058] In some alternative embodiments, the functions / operations mentioned in the block diagrams may not occur in the order mentioned in the operation diagrams. For example, depending on the functions / operations involved, two consecutively shown blocks can actually be executed substantially simultaneously or the blocks can sometimes be executed in the reverse order. In addition, the embodiments presented and described in the flowcharts of this application are provided by way of example for the purpose of providing a more comprehensive understanding of the technology. The disclosed methods are not limited to the operations and logical flows presented herein. Alternative embodiments are foreseeable, in which the order of various operations is changed and the sub-operations described as part of a larger operation are executed independently.

[0059] Although the embodiments of this application have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this application, and the scope of this application is defined by the claims and their equivalents.

Claims

1. A material conveying device, characterized in that, include: A conveying assembly, the conveying assembly being used to carry and convey materials along a first direction; An adjustment component is located above the conveying component, and the adjustment component includes a second conveyor belt, a second driving wheel and a second driven wheel. The second driving wheel and the second driven wheel are arranged at intervals along the first direction. The second conveyor belt is wound around the second driving wheel and the second driven wheel. The two second conveyor belts are arranged symmetrically at intervals in the second direction to form an adjustment channel extending in the first direction. The adjustment channel is used to clamp the material. The adjustment component can change the linear speed of the second conveyor belt located in the adjustment channel to adjust the interval for sending out the material.

2. The material conveying device according to claim 1, wherein The adjustment component includes a tension buffer member, the second driving wheel is located upstream of the second driven wheel, the tension buffer member can cache or release the second conveyor belt located outside the adjustment channel, and the second driving wheel can float in the first direction in response to the tension buffer member to adjust the moving speed of the material.

3. The material conveying device according to claim 2, characterized in that, The tension buffer member includes a rotating wheel, which is located on the side of the second conveyor belt away from the adjustment channel. The adjustment assembly includes a third driving member, which can drive the rotating wheel close to or away from the second conveyor belt to cache or release the second conveyor belt.

4. The material conveying device according to claim 3, characterized in that, The rotating wheel is an eccentric wheel, and the third driving member is connected to the eccentric shaft of the eccentric wheel in a transmission manner. The third driving member can drive the eccentric wheel to rotate around the eccentric shaft.

5. The material conveying device according to claim 1, characterized in that The adjustment assembly includes a fixed platform, a floating seat and a second driving member. The floating seat is movably arranged on the fixed platform. The second driving member is installed on the floating seat. The second driving member is transmission-connected to the second driving wheel.

6. The material conveying device according to claim 5, wherein, The adjustment assembly includes a guide shaft extending in the first direction. The guide shaft is connected between the fixed platform and the floating seat to guide the floating seat.

7. The material conveying device according to claim 6, characterized in that, The guide shaft is located on a side of the second driving wheel close to the second driven wheel. The adjustment component includes an elastic member, which is sleeved on the guide shaft and abuts against the floating seat to drive the floating seat to reset.

8. The material conveying device according to claim 1, wherein, The material conveying device includes an interval detector, which is arranged on the conveying route of the material and is used to detect the conveying interval of the material.

9. The material conveying device according to claim 2, characterized in that The conveying assembly includes a first conveyor belt, the linear speed of the first conveyor belt is the same as the linear speed of the second driving wheel, and the material conveying device is used to convey materials to the belt weighing machine, and the linear speed of the first conveyor belt is the same as the linear speed of the belt weighing machine.

10. A material weighing device, characterized in that, The material weighing equipment includes a belt weighing machine and the material conveying device according to any one of claims 1 to 9.