Wire processing and winding equipment

Abstract

The utility model discloses a wire processing and winding device, which belongs to the technical field of wire processing and comprises a bottom plate, two support frames are arranged at the top of the bottom plate, one support frame is fixedly connected with the top of the bottom plate, the other support frame is movably connected with the bottom plate, and the tops of the two support frames are fixedly connected with connecting blocks. The outer surfaces of the two connecting blocks are each provided with a plurality of through holes which are annularly distributed at equal intervals, the multiple through holes are used for inserting wires in a penetrating mode, uniform winding of the wires is achieved through the design of the winding assembly and the synergistic effect of a rack, a gear and a rotating column, the overall attractiveness of the wires after winding is improved, and the wire winding efficiency is improved. The electric wires are more evenly distributed on the winding cylinder, convenience is provided for follow-up packaging and transportation, the motor drives the driving wheel, the belt wheel, the gear and other components to operate, the electric wires are rapidly and stably wound, the winding efficiency is improved, and the stability and consistency of the winding quality are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of wire processing, and more specifically to a wire processing and winding device. Background Art

[0002] Wires are conductors used to transmit electrical energy. They generally consist of a conductive core, an insulating layer, and a protective layer, though some cables may only have the first two. Depending on the material used, they are categorized as bare wire, power cable, and communication cable. They are primarily used for outdoor overhead wiring and indoor busbars and switch boxes. The conductive core of a wire primarily transmits electrical energy and is typically made of highly conductive metals such as copper or aluminum.

[0003] Patent publication number CN221521610U discloses a winding device for wire processing, including a device body, the device body including a base and a bracket, a motor fixedly mounted on the outside of any of the brackets, a first transmission shaft fixedly mounted on the output end of the motor, the first transmission shaft movably passing through the bracket, a second transmission shaft mounted on the inner surface of the other bracket via a bearing, a winding drum mounted between the first transmission shaft and the second transmission shaft via a connecting assembly, the connecting assembly including a mounting cavity. The utility model is provided with a connecting assembly, and adopts this design to achieve the rapid connection and disassembly between the winding drum and the first transmission shaft and the second transmission shaft by pushing the paddle inward so that the plug is no longer plugged into the slot. This design enables the device to quickly load the winding drum, saving time in replacing the winding drum.

[0004] Although the device has many beneficial effects, the following problems still exist: Although the winding equipment can quickly fill the winding reel and save the time of replacing the winding reel, wire winding is a vital link in the wire processing and production process. The traditional wire winding method usually winds multiple wires together directly. During the winding process, the wires cannot be wound evenly. The uneven winding will cause the wires to accumulate in some areas and appear loose in other areas. This not only affects the neatness of the appearance of the wires after winding, but may also cause the wires to be unevenly distributed on the winding drum, increasing the difficulty of subsequent packaging and transportation. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a wire processing and winding device to solve the above-mentioned problems.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a wire processing and winding device, comprising a base plate, two support frames are provided on the top of the base plate, one of the support frames is fixedly connected to the top of the base plate, and the other support frame is movably connected to the base plate, the tops of the two support frames are fixedly connected to a connecting block, the outer surfaces of the two connecting blocks are provided with a plurality of annular through holes distributed at equal intervals, and the plurality of through holes are used to insert wires, the top of the base plate is fixedly connected to a support block, the top of the support block is fixedly connected to two connecting rings, the outer surface of one of the connecting rings is provided with a rotating column, and further comprising:

[0009] A winding assembly, located on the outer surfaces of the two connecting rings, is used to drive the rotating column to wind the multiple wires;

[0010] The traction component is located on the outer surface of the base plate and is used for driving the multiple wires to move.

[0011] Preferably, the winding assembly includes a shell, a second motor, a driving wheel, a belt and a pulley, the outer surface of the support block is fixedly connected to the shell, the outer surface of one side of the support block is rotatably connected to the driving wheel, the outer surface of the connecting ring close to the driving wheel is rotatably connected to two symmetrically distributed pulleys, a belt is sleeved between the driving wheel and the two pulleys, the outer surface of the support block on the side opposite to the shell is fixedly mounted with the second motor, and the output end of the second motor is fixedly connected to the driving wheel.

[0012] Preferably, the winding assembly also includes a rack, a rotating column, a first gear and a second gear, and two symmetrically distributed first gears and a second gear are rotatably connected between the two connecting rings, the two second gears are located above the two first gears, the two first gears are fixedly connected to the corresponding two pulleys, and the two first gears are meshed with the outer surfaces of the two second gears and are connected with a rack, the rack is located between the two connecting rings and is slidably connected to the two connecting rings, and the inner wall of the rack is fixedly connected to the rotating column.

[0013] Preferably, the outer surface of the support block close to the driving wheel is rotatably connected to two symmetrically distributed limiting wheels, the two limiting wheels are located on the outside of the belt and are movably connected to the belt, and the two limiting wheels, the two belts and the driving wheel are all located inside the shell.

[0014] Preferably, the traction assembly includes a rectangular groove, a threaded rod and a first motor. A rectangular groove is provided on the top of the base plate. The threaded rod is rotatably connected to the inside of the rectangular groove. The inside of the rectangular groove is slidably connected to a movably arranged support frame. The threaded rod is threadedly sleeved on the support frame. The first motor is fixedly mounted on the outer surface of the base plate, and the output end of the first motor is fixedly connected to the threaded rod.

[0015] Preferably, a fixing block is fixedly connected to the outer surface of the through hole at the top of the support frame where the movable setting is located. An electric telescopic rod is fixedly installed on the outer surface of the fixing block. The output end of the electric telescopic rod is fixedly connected to a connecting seat. The outer surface of the connecting seat is rotatably connected to an elastic ring. The elastic ring is arranged in an Ω-shaped structure. Both bottom sides of the elastic ring are elastically connected to springs, and the other ends of the two springs are connected to the connecting seat.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the present utility model provides a wire processing and winding device, which has the following

[0018] Beneficial effects:

[0019] 1. For this wire processing and winding device, through the design of the winding assembly, by the coordinated action of the rack, gear and rotating column, the uniform winding of the wire is realized. This not only improves the overall aesthetics of the wire after winding, but also makes the distribution of the wire on the winding cylinder more uniform, providing convenience for subsequent packaging and transportation. By driving components such as the driving wheel, belt pulley and gear by the motor, the rapid and stable winding of the wire is realized, which not only improves the winding efficiency, but also ensures the stability and consistency of the winding quality.

[0020] 2. For this wire processing and winding device, the traditional wire winding method requires long-term manual operation by workers, with a large labor intensity and easy fatigue. However, this device adopts automation components such as electric telescopic rods and motors, making the operation simpler and more labor-saving. Workers only need to complete steps such as fixing, moving and winding the wire through simple button operations, greatly reducing the labor intensity. Description of the drawings

[0021] Figure 1 It is a schematic structural diagram of the present utility model;

[0022] Figure 2 It is a schematic structural diagram of the winding assembly of the present utility model;

[0023] Figure 3 It is a schematic structural diagram of the second gear of the present utility model;

[0024] Figure 4 It is a schematic structural diagram of the clamping assembly of the present utility model.

[0025] In the figure: 1, bottom plate; 2, support frame; 3, connecting block; 4, through hole; 5, rectangular groove; 6, threaded rod; 7, first motor; 8, support block; 9, housing; 10, second motor; 11, connecting ring; 12, rack; 13, rotating column; 14, electric telescopic rod; 15, connecting seat; 16, driving wheel; 17, limiting wheel; 18, belt; 19, first gear; 20, second gear; 21, elastic ring; 22, spring; 23, pulley. Detailed implementation mode

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figures 1-4 , the present invention provides a technical solution:

[0028] A wire processing and winding device includes a bottom plate 1. Two support frames 2 are provided on the top of the bottom plate 1. One of the support frames 2 is fixedly connected to the top of the bottom plate 1, and the other support frame 2 is movably connected to the bottom plate 1. Connecting blocks 3 are fixedly connected to the tops of the two support frames 2. A plurality of through holes 4 distributed at equal intervals in a ring shape are formed on the outer surfaces of the two connecting blocks 3. The plurality of through holes 4 are used for threading wires. A support block 8 is fixedly connected to the top of the bottom plate 1. Two connecting rings 11 are fixedly connected to the top of the support block 8. A rotating column 13 is provided on the outer surface of one of the connecting rings 11. It further includes:

[0029] A winding assembly, which is located on the outer surfaces of the two connecting rings 11 and is used to drive the rotating column 13 to wind multiple wires;

[0030] A traction assembly, which is located on the outer surface of the bottom plate 1 and is used to drive multiple wires to move. First, the wires are threaded through the through holes 4 on the connecting blocks 3 at the tops of the two support frames 2. These through holes 4 are distributed at equal intervals in a ring shape, allowing multiple wires within a specified range to pass through simultaneously.

[0031] Furthermore, the winding assembly includes a shell 9, a second motor 10, a driving pulley 16, a belt 18 and a pulley 23. The outer surface of the support block 8 is fixedly connected to the shell 9, and the outer surface of one side of the support block 8 is rotatably connected to the driving pulley 16. The outer surface of the connecting ring 11 close to the driving pulley 16 is rotatably connected to two symmetrically distributed pulleys 23. A belt 18 is sleeved between the driving pulley 16 and the two pulleys 23. The outer surface of the support block 8 on the side opposite to the shell 9 is fixedly installed with the second motor 10. The output end of the second motor 10 is fixedly connected to the driving pulley 16. When the second motor 10 is started, the output end of the second motor 10 drives the driving pulley 16 to rotate, and the driving pulley 16 transmits power to the two pulleys 23 through the belt 18.

[0032] Furthermore, the winding assembly also includes a rack 12, a rotating column 13, a first gear 19 and a second gear 20. Two symmetrically distributed first gears 19 and second gears 20 are rotatably connected between the two connecting rings 11. The two second gears 20 are located above the two first gears 19. The two first gears 19 are fixedly connected to the corresponding two pulleys 23. The outer surfaces of the two first gears 19 and the two second gears 20 are meshed and connected with the rack 12. The rack 12 is located between the two connecting rings 11 and is slidably connected to the two connecting rings 11. The inner wall of the rack 12 is fixedly connected to the rotating column 13. The pulley 23 is fixed to the first gear 19. The first gear 19 is connected, so the rotation of the pulley 23 will drive the first gear 19 to rotate. The first gear 19 is meshed with the rack 12 connected to the outer surface of the second gear 20. Due to the rotation of the first gear 19, the rack 12 will slide between the two connecting rings 11. The inner wall of the rack 12 is fixedly connected to the rotating column 13. Therefore, the sliding of the rack 12 will drive the rotating column 13 to rotate. Articles that can be wrapped around the wires can be put on the rotating column 13. The rotation of the rotating column 13 will wrap around multiple wires. Due to the meshing relationship between the rack 12, the first gear 19 and the second gear 20, the rotation of the rotating column 13 is smooth and continuous, ensuring that the wires can be evenly wound.

[0033] Furthermore, the outer surface of the support block 8 close to the driving wheel 16 is rotatably connected to two symmetrically distributed limiting wheels 17. The two limiting wheels 17 are located on the outside of the belt 18 and are movably connected to the belt 18. The two limiting wheels 17, the two belts 18 and the driving wheel 16 are all located inside the shell 9. Two limiting wheels 17 are provided on the outside of the belt 18 to ensure that the belt 18 remains stable during the transmission process.

[0034] Further, the traction assembly includes a rectangular groove 5, a threaded rod 6, and a first motor 7. A rectangular groove 5 is formed in the top of the bottom plate 1. A threaded rod 6 is rotatably connected inside the rectangular groove 5. The inside of the rectangular groove 5 is slidably connected to a movably arranged support frame 2. The threaded rod 6 is threadedly sleeved with the support frame 2. A first motor 7 is fixedly installed on the outer surface of the bottom plate 1, and the output end of the first motor 7 is fixedly connected to the threaded rod 6. When it is necessary to move the electric wire, the first motor 7 is started. The output end of the first motor 7 drives the threaded rod 6 to rotate in the rectangular groove 5. Since the threaded rod 6 is threadedly sleeved with the movably arranged support frame 2, the rotation of the threaded rod 6 will push the support frame 2 to slide along the rectangular groove 5. This sliding action is used to adjust the position of the electric wire or tighten the electric wire.

[0035] Further, a fixing block is fixedly connected to the outer surface of the through hole 4 located at the top of the movably arranged support frame 2. An electric telescopic rod 14 is fixedly installed on the outer surface of the fixing block. The output end of the electric telescopic rod 14 is fixedly connected to a connecting seat 15. A connecting seat 15 is rotatably connected to the outer surface of the elastic ring 21. The elastic ring 21 is arranged in an Ω-shaped structure. Both bottom sides of the elastic ring 21 are elastically connected with springs 22. The other ends of the two springs 22 are connected to the connecting seat 15. The electric telescopic rod 14 is started, and the electric telescopic rod 14 drives the connecting seat 15 to approach the multiple electric wires. When the elastic ring 21 approaches the multiple electric wires and under the action of the springs 22, the multiple electric wires can be fixed in the elastic ring 21. The elastic ring 21 is suitable for fixing multiple electric wires within a specified range.

[0036] Working principle: When the staff needs to use this wire processing and winding equipment, first of all, the wire is threaded through the through holes 4 on the connecting blocks 3 at the tops of the two support frames 2. These through holes 4 are annularly and equidistantly distributed, allowing multiple wires within a specified range to pass through simultaneously. Start the electric telescopic rod 14, and the electric telescopic rod 14 drives the connecting seat 15 to approach the multiple wires. When the elastic ring 21 approaches the multiple wires and under the action of the spring 22, the multiple wires can be fixed within the elastic ring 21. The elastic ring 21 is suitable for fixing multiple wires within a specified range. When it is necessary to move the wire, start the first motor 7. The output end of the first motor 7 drives the threaded rod 6 to rotate within the rectangular groove 5. Since the threaded rod 6 is threadedly sleeved with the movably arranged support frame 2, the rotation of the threaded rod 6 will push the support frame 2 to slide along the rectangular groove 5. This sliding is used to adjust the position of the wire or tighten the wire. When the multiple wires are being pulled, start the second motor 10. The output end of the second motor 10 drives the driving wheel 16 to rotate. The driving wheel 16 transmits the power to the two belt wheels 23 through the belt 18. There are two limiting wheels 17 on the outer side of the belt 18 to ensure that the belt 18 remains stable during transmission. The belt wheel 23 is fixedly connected to the first gear 19. Therefore, the rotation of the belt wheel 23 will drive the first gear 19 to rotate. The first gear 19 is meshed with the rack 12 on the outer surface of the second gear 20. Due to the rotation of the first gear 19, the rack 12 will slide between the two connecting rings 11. The inner wall of the rack 12 is fixedly connected to the rotating column 13. Therefore, the sliding of the rack 12 will drive the rotating column 13 to rotate. An object that can wind the wire can be sleeved on the rotating column 13, and the rotation of the rotating column 13 will wind the multiple wires. Due to the meshing relationship of the rack 12, the first gear 19, and the second gear 20, the rotation of the rotating column 13 is stable and continuous, ensuring that the wire can be wound evenly.

[0037] The above shows and describes the basic principle, main features, and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire processing and winding device, comprising a bottom plate (1), characterized in that: Two support frames (2) are provided on the top of the base plate (1), one of the support frames (2) is fixedly connected to the top of the base plate (1), and the other support frame (2) is movably connected to the base plate (1). The tops of the two support frames (2) are fixedly connected to a connecting block (3), and the outer surfaces of the two connecting blocks (3) are provided with a plurality of annular through holes (4) distributed at equal intervals, and the plurality of through holes (4) are used for inserting electric wires. The top of the base plate (1) is fixedly connected to a support block (8), and the top of the support block (8) is fixedly connected to two connecting rings (11), and the outer surface of one of the connecting rings (11) is provided with a rotating column (13), and further comprising: A winding assembly, located on the outer surfaces of the two connecting rings (11), is used to drive the rotating column (13) to wind the plurality of wires; The traction assembly is located on the outer surface of the base plate (1) and is used to drive the multiple wires to move.

2. The wire processing and winding device according to claim 1, characterized in that: The winding assembly comprises a housing (9), a second motor (10), a driving wheel (16), a belt (18) and a pulley (23); the outer surface of the support block (8) is fixedly connected to the housing (9); the outer surface of one side of the support block (8) is rotatably connected to the driving wheel (16); the outer surface of the connecting ring (11) close to the driving wheel (16) is rotatably connected to two symmetrically distributed pulleys (23); a belt (18) is sleeved between the driving wheel (16) and the two pulleys (23); the outer surface of the support block (8) on the side opposite to the housing (9) is fixedly mounted with the second motor (10); the output end of the second motor (10) is fixedly connected to the driving wheel (16).

3. The wire processing and winding device according to claim 1, characterized in that: The winding assembly further comprises a rack (12), a rotating column (13), a first gear (19) and a second gear (20); two symmetrically distributed first gears (19) and second gears (20) are rotatably connected between the two connecting rings (11); the two second gears (20) are located above the two first gears (19); the two first gears (19) are fixedly connected to the corresponding two pulleys (23); the outer surfaces of the two first gears (19) and the two second gears (20) are meshed and connected with a rack (12); the rack (12) is located between the two connecting rings (11) and is slidably connected to the two connecting rings (11); the inner wall of the rack (12) is fixedly connected to the rotating column (13).

4. An electric wire processing and winding device according to claim 2, characterized in that: The outer surface of the support block (8) close to the driving wheel (16) is rotatably connected to two symmetrically distributed limiting wheels (17), the two limiting wheels (17) are located outside the belt (18) and are movably connected to the belt (18), and the two limiting wheels (17), the two belts (18) and the driving wheel (16) are all located inside the housing (9).

5. A wire processing and winding device according to claim 1, characterized in that: The traction assembly includes a rectangular groove (5), a threaded rod (6), and a first motor (7). A rectangular groove (5) is formed in the top of the bottom plate (1). The threaded rod (6) is rotatably connected inside the rectangular groove (5). The inside of the rectangular groove (5) is slidably connected to a movably arranged support frame (2). The threaded rod (6) is threadedly sleeved with the support frame (2). A first motor (7) is fixedly installed on the outer surface of the bottom plate (1). The output end of the first motor (7) is fixedly connected to the threaded rod (6).

6. The wire processing and winding device according to claim 1, characterized in that: A fixed block is fixedly connected to the outer surface of the through hole (4) located at the top of the movably arranged support frame (2). An electric telescopic rod (14) is fixedly installed on the outer surface of the fixed block. The output end of the electric telescopic rod (14) is fixedly connected to a connecting seat (15). A resilient ring (21) is rotatably connected to the outer surface of the connecting seat (15). The resilient ring (21) is arranged in an Ω-shaped structure. Both bottom sides of the resilient ring (21) are elastically connected to springs (22). The other ends of the two springs (22) are connected to the connecting seat (15).

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