Lifting operation platform with hoisting function

By designing a lifting operation platform with lifting function, the low efficiency and safety hazards in the lifting, transfer and assembly of equipment in rail transit manufacturing are solved, and the continuous lifting, transfer and assembly of equipment is realized, and the operation efficiency and safety are improved.

CN223163121UActive Publication Date: 2025-07-29CRRC DALIAN CO LTD
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Patent Information

Application Number
CN202422427885.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-29
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

In the process of lifting, transporting and assembly of equipment in the existing technology, there are problems such as shutdown of work, high fatigue intensity of manpower lifting, unsafe equipment shaking during equipment lifting, transfer and assembly in the process of rail transit manufacturing, resulting in low operating efficiency and many safety hazards.

Method used

A lifting operation platform with lifting function is designed, including the frame body, crane, power source and lifting mechanism, combined with the adjustment mechanism, realize the continuous lifting, transfer and assembly of the equipment. It is driven by a scissor lift and servo motor, equipped with a telescopic boom and a hydraulic system, and controls the telescopic boom and lifting of the boom through hydraulic transmission.

Benefits of technology

The continuous lifting, transfer and assembly of equipment is realized, which reduces long-distance lifting time, reduces safety risks of equipment shaking, improves operating efficiency and safety, and reduces the cost of installing sky cranes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223163121U_ABST
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Abstract

The utility model provides a lifting operation platform with a lifting function. The crane comprises a frame main body, a crane, a power source and a lifting mechanism, the bottom of the crane is mounted at the rear end of the frame main body, the lifting mechanism is mounted at the front end of the frame main body, a loading platform is arranged on the lifting mechanism, and the power source is used for providing power for the crane and the lifting mechanism. The lifting, transferring and assembling actions of equipment can be continuously completed by utilizing the platform designed by the utility model; the platform not only can hoist goods, but also can safely transport the goods, and has a lifting adjusting function, so that the convenience degree of equipment assembly is improved; by means of the platform, long-time and long-distance hoisting is not needed, and potential safety hazards caused by material shaking in the process are reduced; the platform carrying crane can be flexibly transferred, the working condition application range is wide, and the cost for installing a crane is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of rail transportation manufacturing, in particular to a lifting operation platform with a lifting function. Background Art

[0002] In the rail transit manufacturing industry, equipment or components often require lifting, transporting, and assembly, such as the assembly of transition couplers. Existing technologies use overhead cranes or cranes to lift the equipment onto a mobile lifting platform, which is then moved to the vicinity of the rolling stock installation location for component or equipment assembly. Alternatively, manual lifting of the equipment is performed, and the equipment is placed on a lifting platform for transport and installation.

[0003] During this process, coordination with overhead cranes and lifting platforms is required to complete the assembly of components or equipment. However, throughout the entire rolling stock production line, overhead cranes are frequently used, resulting in work stoppages waiting for them. Manual lifting of equipment is also prone to fatigue and damage during the lifting process. Using traditional overhead cranes and cranes for lifting equipment over long distances can cause the equipment to shake, making it unsafe for transport. Lifting materials to the lifting platform via overhead cranes or cranes for assembly can result in discontinuous movements and low efficiency. Utility Model Content

[0004] In order to solve the above-mentioned technical problems, a lifting work platform with a lifting function is provided. The technical means adopted by the utility model are as follows:

[0005] A lifting work platform with a lifting function, comprising a vehicle frame, a crane, a power source, and a lifting mechanism, wherein the bottom of the crane is mounted at the rear end of the vehicle frame, the lifting mechanism is mounted at the front end of the vehicle frame, a loading platform is provided on the lifting mechanism, and the power source is used to provide power for the crane and the lifting mechanism;

[0006] It also includes an adjustment mechanism, which includes an adjustment platform base plate, a slide, a bearing fixing block, a limit connection block, a handle and a threaded rod. The two slides are respectively fixed on both sides of the base plate, and the two bearing fixing blocks are fixedly connected to the adjustment platform base plate. A bearing is installed inside the bearing fixing block. The threaded rod is connected to the bearing fixing block. A limit connection block is also provided in the middle section of the threaded rod, and one end of the threaded rod is connected to the handle.

[0007] The adjustment platform is a two-layer structure, and the upper and lower adjustment mechanisms have the same structure. The two adjustment platform base plates are arranged in parallel, and the mechanisms thereon are arranged in a 90° differentiated manner, that is, the upper slide and the lower slide are arranged vertically, the upper threaded rod and the lower threaded rod are arranged vertically, and the upper end of the lower limit connecting block is connected to the adjustment platform base plate of the upper adjustment mechanism.

[0008] Furthermore, the crane is rotatably connected to the main body of the vehicle frame through a crane connecting seat. A crane support column is provided on the crane connecting seat. The crane includes a support column, a boom, a boom hoisting hydraulic rod, a boom telescopic hydraulic rod, a hydraulic transmission device, a wire winch, a guide wheel, and a hook. One end of the boom hoisting hydraulic rod is connected to the support column, and the other end is connected to the boom. The fixed end of the boom telescopic hydraulic rod is connected to the support column, and the other end is connected to the boom. The boom is a telescopic boom. The telescopic states of the boom hoisting hydraulic rod and the boom telescopic hydraulic rod are controlled by the hydraulic transmission device. The guide wheel is arranged at the telescopic end of the boom. The wire winch is arranged on the support column. After the wire output by the wire winch bypasses the guide wheel, its end is connected to the hook.

[0009] Furthermore, the lifting mechanism is a scissor lift.

[0010] Furthermore, the lifting mechanism includes a bottom fixing plate, support rods, and a threaded rod. The bottom fixing plate is installed above the main body of the vehicle frame. Both sides of the fixing plate are of a chute structure. Two support rods are arranged in the upper chutes of the fixing plate. An auxiliary bearing is arranged at the middle position of the support rods. Both ends of the threaded rod are fixed to the two support rods through the bearings. One end of the threaded rod is connected to the driving device of its lifting mechanism. Adjusting rods are hinged and fixed to both ends of the support rods. A top fixing plate is installed above the adjusting rods.

[0011] Furthermore, the lifting mechanism is driven by a servo motor, and the servo motor is powered by a power source.

[0012] Furthermore, above the adjusting platform is a load-carrying platform, and a rubber sheet is laid on the load-carrying platform.

[0013] Furthermore, the power source includes a storage battery.

[0014] Furthermore, the main body of the vehicle frame includes a guiding and adjusting wheel, vehicle front wheels, side bearings, a trolley armrest, a vehicle frame, and main crossbeams. Four vehicle front wheels and four vehicle rear wheels are respectively arranged at the bottom of the vehicle frame. A trolley armrest is arranged at the rear end of the vehicle frame. The crane connecting seat is fixed above the two main crossbeams. The side bearings are connected to the rear end of the vehicle frame.

[0015] The utility model has the following advantages: The platform designed by the utility model can coherently complete the hoisting, transferring, and assembling actions of the equipment. The platform can not only lift goods but also safely transport goods, and has a lifting and adjusting function, improving the convenience of equipment assembly. By using this platform, there is no need for long-time and long-distance hoisting, reducing the potential safety hazards caused by the shaking of materials during the process. The platform equipped with a crane can be flexibly transferred and has a wide range of working conditions, reducing the cost of installing a gantry crane. Brief Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 Schematic diagram of the overall structure of the present invention;

[0018] Figure 2 Schematic diagram of the hoist of the present invention;

[0019] Figure 3 Schematic diagram of the lifting mechanism of the present invention;

[0020] Figure 4 Schematic diagram of the adjusting mechanism of the present invention;

[0021] Figure 5 Schematic diagram of the structure of the main body of the vehicle frame of the present invention;

[0022] In the figure: 1. Hoist; 101. Hoist connection seat; 102. Support column; 103. Boom; 104. Boom lifting hydraulic rod; 105. Boom telescopic hydraulic rod; 106. Hydraulic system device; 107. Wire winch; 108. Guide wheel; 109. Hook; 2. Control device; 3. Battery; 4. Lifting mechanism; 401. Support rod; 402. Threaded rod; 403. Bottom fixing plate; 404. Adjusting rod; 405. Bearing; 406. Top fixing plate; 5. Servo motor; 6. Adjusting mechanism; 601. Adjusting platform bottom plate; 602. Slideway; 603. Bearing fixing block; 604. Limit connection block; 605. Handle; 606. Threaded rod; 607. Second-layer adjusting platform bottom plate; 608. Second-layer slideway; 609. Second-layer bearing fixing block; 610. Second-layer limit connection block; 611. Second-layer handle; 612. Second-layer threaded rod; 7. Load platform; 8. Vehicle frame main body; 801. Steering rear wheel; 802. Front vehicle wheel; 803. Side bearing; 804. Vehicle frame framework; 805. Main cross beam; 806. Vehicle frame pusher. Detailed Description of the Invention

[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] Based on the problems existing in the prior art, in order to achieve flow production and improve production efficiency, the present utility model designs a lifting operation platform with a lifting function, which can continuously complete the operation actions of lifting, transporting, and assembling. At the same time, after the equipment to be installed is lifted by using this platform, it can be immediately placed on the platform, without long-distance and long-time hoisting and moving of the equipment, effectively preventing the shaking during the hoisting of the equipment and reducing the potential safety hazards in production. As Figures 1 to 5 shown, an embodiment of the present utility model discloses a lifting operation platform with a lifting function, including a vehicle frame main body, a crane 1, a power source, and a lifting mechanism 4. The bottom of the crane is installed at the rear end of the vehicle frame main body 8, the lifting mechanism is installed at the front end of the vehicle frame main body, a load platform 7 is arranged on the lifting mechanism, and the power source is used to provide power for the crane and the lifting mechanism.

[0025] The crane is rotatably connected to the vehicle frame main body through a crane connecting seat 101, and the connecting seat 101 has a rotation direction function. A crane support column 102 is arranged on the crane connecting seat. The crane includes the support column 102, a boom 103, a boom hoisting hydraulic rod 104, a boom telescopic hydraulic rod 105, a hydraulic transmission device 106, a wire rope winch 107, a guide wheel 108, and a hook 109. One end of the boom hoisting hydraulic rod 104 is connected to the support column, and the other end is connected to the boom 103; the fixed end of the boom telescopic hydraulic rod 105 is connected to the support column, and the other end is connected to the boom. The boom is a telescopic boom, and the telescopic states of the boom hoisting hydraulic rod and the boom telescopic hydraulic rod are controlled by the hydraulic transmission device 106. The guide wheel 108 is arranged at the telescopic end of the boom, the wire rope winch 107 is arranged on the support column, and after the wire rope output by the wire rope winch bypasses the guide wheel, its end is connected to the hook 109. By operating the forward and backward control lever of the operation control device 2, the actions of the boom hoisting hydraulic rod 104 and the boom telescopic hydraulic rod can be realized, and thus the lifting and telescoping of the boom 103 can be realized.

[0026] The lifting mechanism is a scissor lift.

[0027] The lifting mechanism includes a bottom fixing plate 403, a support rod 401, and a threaded rod 402. The bottom fixing plate is installed above the main frame body. Both sides of the fixing plate are of a chute structure. Two support rods 404 are arranged in the upper chutes of the fixing plate. An auxiliary bearing 405 is arranged at the middle position of the support rods. Both ends of the threaded rod are fixed to the two support rods through the bearings. One end of the threaded rod is connected to the driving device of its lifting mechanism. The adjusting rods are hinged and fixed to both ends of the support rods. A top fixing plate 406 is installed above the adjusting rods. When the support rod 401 slides, it will cause the adjusting rod 404 to change its position, causing the upper adjusting mechanism 6 to lift and lower.

[0028] The lifting mechanism is driven by a servo motor 5, and the servo motor is powered by a power source. The forward and backward movement of the joystick of the operation control device 2 can achieve the forward and reverse rotation of the motor, which can drive the threaded rod 402 to rotate, and then drive the support rod 401 to slide in the chute.

[0029] It further includes an adjusting mechanism 6. The upper part of the adjusting mechanism 6 is fixedly connected to the loading platform 7. The adjusting mechanism includes an adjusting platform bottom plate 601, slideways 602, bearing fixing blocks 603, limit connection blocks 604, a handle 605, and a threaded rod 606. The two slideways are respectively fixed on both sides of the bottom plate. The two bearing fixing blocks are fixedly connected to the adjusting platform bottom plate. Bearings are installed inside the bearing fixing blocks. The threaded rod is connected to the bearing fixing blocks. A limit connection block is also arranged in the middle section of the threaded rod. One end of the threaded rod is connected to the handle.

[0030] The adjusting platform is of a two-layer structure. The upper and lower layer adjusting mechanisms have the same structure, that is, it includes a second-layer adjusting platform bottom plate 607, second-layer slideways 608, second-layer bearing fixing blocks 609, second-layer limit connection blocks 610, second-layer handles 611, and second-layer threaded rods 612. The two adjusting platform bottom plates are arranged in parallel, and the mechanisms on them are arranged with a 90° difference, that is, the upper-layer slideways and the lower-layer slideways are vertically arranged, the upper-layer threaded rods and the lower-layer threaded rods are vertically arranged, and the upper end of the lower-layer limit connection block is connected to the adjusting platform bottom plate of the upper-layer adjusting mechanism.

[0031] The two slideways 602 are fixed on both sides of the bottom plate 601. The two bearing fixing blocks 603 are fixedly connected to the bottom plate 601 at the bottom of the adjusting mechanism 6. The threaded rod 606 is fixedly connected to the bearing fixing blocks 603. The limit connection block 604 is threadedly connected to the threaded rod 606, and the limit connection block 604 is fixedly connected to the bottom plate of the upper-layer adjusting mechanism. One end of the threaded rod is connected to the handle 605. By rotating the handle 605, the upper platform can be driven to slide along the slideway 602. Similarly, for the upper platform, by rotating the handle, the loading platform 7 can be driven to slide along the slideway 608.

[0032] Above the adjustment platform is the load platform, and a rubber sheet is laid on the load platform to prevent scratches on the installed components (equipment).

[0033] The power source includes a storage battery 3.

[0034] The main frame body includes a steering rear wheel (adjustable guide wheel) 801, a front wheel 802, a side bearing 803, a trolley armrest 806, a vehicle frame 804, and a main cross beam 805. Four front wheels and four rear wheels are respectively arranged at the bottom of the vehicle frame. A trolley armrest is arranged at the rear end of the vehicle frame. Crane connection seats are fixed above the two main cross beams. The side bearing is connected to the rear end of the vehicle frame.

[0035] When the four rear adjustment wheels 801 are applied, the moving direction of the operation platform can be adjusted. At the same time, the four front wheels and the four rear wheels can effectively prevent the wheels from getting stuck in the track groove when the operation platform passes through the track groove; Crane connection seats 101 are fixed above the two main cross beams 805. When the crane rotates left and right to prepare for lifting a heavy object, the side bearings 803 on both sides need to be opened, and the support disk is in contact with the ground to play the role of a side bearing to prevent the platform from tipping during the lifting operation.

[0036] Taking the assembly of the transition coupler as an example, the operator can push the device to the storage location of the equipment to be installed. By operating the control device, using the power provided by the storage battery and the hydraulic pressure conducted by the hydraulic system device, the crane lifts the equipment and places it on the load platform at the front end of the device. Then, the boom is retracted, and the equipment to be assembled is transferred to the vicinity of the installation location. The equipment is assembled through the lifting and adjustment functions of the lifting mechanism and the adjustment mechanism; In another working condition, the equipment to be installed is lifted by the device, placed on the load platform, and then the boom is retracted. The equipment is transported to the designated installation location, and the crane is used to lift the equipment again for installation.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: They can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; And these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A lifting work platform with a lifting function, characterized in that, It includes a frame main body, a crane, a power source and a lifting mechanism. The bottom of the crane is installed at the rear end of the frame main body, the lifting mechanism is installed at the front end of the frame main body, a load-carrying platform is arranged on the lifting mechanism, and the power source is used to provide power for the crane and the lifting mechanism; It further includes an adjusting mechanism. The adjusting mechanism includes an adjusting platform bottom plate, slide ways, bearing fixing blocks, limit connecting blocks, a handle and a threaded rod. The two slide ways are respectively fixed on both sides of the bottom plate, and the two bearing fixing blocks are fixedly connected to the adjusting platform bottom plate. Bearings are installed inside the bearing fixing blocks, the threaded rod is connected to the bearing fixing blocks, a limit connecting block is further arranged in the middle section of the threaded rod, and one end of the threaded rod is connected to the handle; The adjusting platform is of a two-layer structure. The upper and lower layer adjusting mechanisms have the same structure. The two adjusting platform bottom plates are arranged in parallel, and the mechanisms on them are arranged with a 90° difference, that is, the upper layer slide way and the lower layer slide way are vertically arranged, the upper layer threaded rod and the lower layer threaded rod are vertically arranged, and the upper end of the lower layer limit connecting block is connected to the adjusting platform bottom plate of the upper layer adjusting mechanism.

2. The lifting work platform with a lifting function according to claim 1, characterized in that, The crane is rotationally connected to the frame main body through a crane connecting seat. A crane support column is arranged on the crane connecting seat. The crane includes a support column, a boom, a boom hoisting hydraulic rod, a boom telescopic hydraulic rod, a hydraulic transmission device, a wire rope winch, a guide wheel and a hook. One end of the boom hoisting hydraulic rod is connected to the support column, and the other end is connected to the boom; the fixed end of the boom telescopic hydraulic rod is connected to the support column, and the other end is connected to the boom. The boom is a telescopic boom. The telescopic states of the boom hoisting hydraulic rod and the boom telescopic hydraulic rod are controlled by the hydraulic transmission device. The guide wheel is arranged at the telescopic end of the boom. The wire rope winch is arranged on the support column. After the wire rope output by the wire rope winch bypasses the guide wheel, its end is connected to the hook.

3. The lifting work platform with a lifting function according to claim 1, wherein, The lifting mechanism is a scissor lift.

4. The lifting work platform with a lifting function according to claim 1, characterized in that The lifting mechanism includes a bottom fixing plate, support rods and a threaded rod. The bottom fixing plate is installed above the frame main body. Both sides of the fixing plate are of a chute structure. Two support rods are arranged in the upper chute of the fixing plate. An auxiliary bearing is arranged in the middle of the support rods. Both ends of the threaded rod are fixed to the two support rods through the bearings. One end of the threaded rod is connected to the driving device of the lifting mechanism. The adjusting rods are hinged and fixed to both ends of the support rods, and a top fixing plate is installed above the adjusting rods.

5. The lifting work platform with a lifting function according to claim 1, characterized in that, The lifting mechanism is driven by a servo motor, and the servo motor is powered by the power source.

6. The lifting work platform with a lifting function according to claim 1, characterized in that, Above the adjusting platform is a load-carrying platform, and a rubber sheet is laid on the load-carrying platform.

7. The lifting work platform with a lifting function according to claim 1, wherein, The power source includes a storage battery.

8. The lifting work platform with a lifting function according to claim 1, characterized in that, The frame main body includes guide adjusting wheels, front vehicle wheels, side bearings, a trolley armrest, a vehicle frame and main cross beams. 4 front vehicle wheels and 4 rear vehicle wheels are respectively arranged at the bottom of the vehicle frame. A trolley armrest is arranged at the rear end of the vehicle frame. The crane connecting seat is fixed above the two main cross beams, and the side bearings are connected to the rear end of the vehicle frame.