Needle coke pretreatment device

The organic gas is collected and processed through the needle-shaped coke pretreatment device, which solves the problem of organic gas diffusion pollution, and improves the dehydration efficiency and product quality.

CN223163382UActive Publication Date: 2025-07-29NINGXIA BAOFENG ENERGY GROUP CO LTD
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Patent Information

Application Number
CN202422409287.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the existing needle-shaped coke decoking methods, organic gas is arbitrarily spreading, causing environmental pollution, and the open-pit stacking leads to an increase in product impurities and reducing conductive properties.

Method used

A needle-shaped coke pretreatment device is designed to collect organic gas through a collection cover, transport it to the gas treatment box with a fan, and crush the needle-shaped coke through a crushing rod, combining with Johnson net to achieve solid-liquid separation and improve dehydration efficiency.

Benefits of technology

Effectively collect and process organic gases, reduce environmental pollution, improve dehydration efficiency, reduce product impurity content, and improve conductive properties.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a needle coke pretreatment device which comprises a connecting plate, the upper surface of the connecting plate is fixedly connected with a gas treatment box, the upper surface of the connecting plate is fixedly connected with a storage box, the upper surface of the connecting plate is fixedly connected with a coke tower, and the upper surface of the connecting plate is fixedly connected with a dehydration tank. According to the device, organic gas can be collected through the collecting cover and conveyed to the storage box in cooperation with the conveying pipe, when the pressure in the storage box reaches a certain value, the pressure sensor is triggered, the draught fan is started to suck the gas into the gas treatment box for treatment, and the organic gas can be collected in time and prevented from being randomly diffused into the surrounding environment; the crushing rod can be driven by the motor to perform crushing treatment on the needle coke, the crushed needle coke particles become smaller, and water is easier to seep from the interiors of the particles in the subsequent dehydration process, so that the dehydration efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of needle coke treatment, in particular to a needle coke pretreatment device. Background Technique

[0002] The commonly used methods for removing coke from needle coke at home and abroad are mainly the method of hydraulic coke removal and open-air stacking of green coke. That is, when removing coke from the coking tower of needle coke, the top cover and bottom cover of the coking tower are opened, the coke cutter enters from the top cover, and the cut green needle coke and cutting water enter the open-air coke pond from the bottom cover. The green coke in the coke pond is dehydrated by open-air static settlement and then fed by a bridge (or gantry) crane, and sent to the downstream device by a belt conveyor. This coke removal method has a simple process and realizes the processes of green coke storage, dehydration and transportation through the combination of an open-air coke pond + a bridge (or gantry) crane.

[0003] However, since there is no gas collection device on the top cover and bottom cover during coke removal from the coking tower, the green coke and cutting water enter the open-air coke pond, and the organic gas diffuses randomly, causing environmental pollution. The green needle coke stacked in the open air will be polluted by sand and dust, resulting in an increase in the impurity content of the product, a decrease in the conductivity of the product, and an increase in the resistivity. Therefore, we propose a needle coke pretreatment device to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a needle coke pretreatment device to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A needle coke pretreatment device includes a connecting plate. The upper surface of the connecting plate is fixedly connected with a gas treatment box, the upper surface of the connecting plate is fixedly connected with a storage box, the upper surface of the connecting plate is fixedly connected with a coking tower, the upper surface of the connecting plate is fixedly connected with a dehydration tank. The upper surface of the gas treatment box is fixedly communicated with a fan, the upper surface of the gas treatment box is fixedly communicated with a water injection pipe, the upper surface of the coking tower is fixedly communicated with a collection hood, the output end of the collection hood is fixedly communicated with a conveying pipe, one end of the conveying pipe far away from the collection hood is communicated with the input end of the storage box, the output end of the storage box is communicated with the fan through a conduit, the output end of the fan is communicated with the gas treatment box, the right side surface of the dehydration tank is fixedly communicated with a connecting pipe, the right side surface of the dehydration tank is fixedly communicated with a flushing pipe, the upper surface of the storage box is fixedly communicated with a pressure sensor, the upper surface of the dehydration tank is fixedly connected with a motor, the output end of the motor penetrates through the dehydration tank and extends to the inside of the dehydration tank, the output end of the motor is fixedly connected with a group of crushing rods, and the inner wall of the dehydration tank is fixedly connected with a Johnson screen.

[0007] In a further embodiment, an observation frame is opened on the front surface of the gas treatment box.

[0008] In a further embodiment, a tool box is fixedly connected to the upper surface of the connecting plate, and the tool box is made of stainless steel.

[0009] In a further embodiment, an operation instruction board is provided on the front surface of the coking tower, and the back surface of the operation instruction board is fixedly connected to the front surface of the coking tower.

[0010] In a further embodiment, a reinforcing plate is fixedly connected to the left side surface of the coking tower, and the left side surface of the reinforcing plate is fixedly connected to the outer surface of the conveying pipe.

[0011] In a further embodiment, a warning sign is fixedly connected to the upper surface of the connecting plate.

[0012] In a further embodiment, a bird repeller is fixedly connected to the upper surface of the dehydration tank.

[0013] In a further embodiment, a sealing bearing is sleeved on the output end of the motor, and the bottom surface of the sealing bearing is fixedly connected to the inner wall of the dehydration tank.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] This device can collect organic gases through the collection hood and transport them to the storage tank through the conveying pipe. When the pressure in the storage tank reaches a certain value, the pressure sensor is triggered, and the fan is started to pump the gas into the gas treatment tank for treatment. These organic gases can be collected in a timely manner to prevent them from diffusing randomly into the surrounding environment, thereby reducing pollution to the atmosphere, soil, and water bodies and protecting the ecological environment. The motor can drive the crushing rod to crush the needle coke. After crushing, the needle coke particles become smaller, and moisture is more likely to seep out from the interior of the particles during the subsequent dehydration process, thus improving the dehydration efficiency. The flushing water pipe injects water into the dehydration tank for cleaning and dehydration. After dehydration, the needle coke realizes solid-liquid separation under the action of the Johnson screen, greatly improving the separation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the needle coke pretreatment device.

[0017] Figure 2 It is a three-dimensional structural schematic diagram of the needle coke pretreatment device from a top-down perspective.

[0018] Figure 3 It is a three-dimensional structural schematic diagram of the pressure sensor in the needle coke pretreatment device.

[0019] Figure 4 It is a front sectional view of the dehydration tank in the needle coke pretreatment device.

[0020] In the figure: 1. Gas treatment box; 2. Observation frame; 3. Storage box; 4. Coking tower; 5. Connecting plate; 6. Tool box; 7. Motor; 8. Connecting pipe; 9. Dewatering tank; 10. Flushing water pipe; 11. Bird repeller; 12. Water injection pipe; 13. Warning sign; 14. Collection hood; 15. Delivery pipe; 16. Reinforcing plate; 17. Operation instruction sign; 18. Fan; 19. Pressure sensor; 20. Sealed bearing; 21. Crushing rod; 22. Johnson screen. Detailed implementation manner

[0021] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.

[0022] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-4, in the present utility model, a needle coke pretreatment device includes a connecting plate 5. On the upper surface of the connecting plate 5, a gas treatment tank 1 is fixedly connected. On the upper surface of the connecting plate 5, a storage tank 3 is fixedly connected. On the upper surface of the connecting plate 5, a coking tower 4 is fixedly connected. On the upper surface of the connecting plate 5, a dehydration tank 9 is fixedly connected. On the upper surface of the gas treatment tank 1, a blower 18 is fixedly connected and communicated. On the upper surface of the gas treatment tank 1, a water injection pipe 12 is fixedly connected and communicated. On the upper surface of the coking tower 4, a collection hood 14 is fixedly connected and communicated. The output end of the collection hood 14 is fixedly connected and communicated with a conveying pipe 15. One end of the conveying pipe 15 far from the collection hood 14 is communicated with the input end of the storage tank 3. The output end of the storage tank 3 is connected to the blower 18 through a conduit. The output end of the blower 18 is communicated with the gas treatment tank 1. On the right side surface of the dehydration tank 9, a connecting pipe 8 is fixedly connected and communicated. On the right side surface of the dehydration tank 9, a flushing water pipe 10 is fixedly connected and communicated. On the upper surface of the storage tank 3, a pressure sensor 19 is fixedly connected and communicated. On the upper surface of the dehydration tank 9, a motor 7 is fixedly connected. The output end of the motor 7 penetrates through the dehydration tank 9 and extends into the interior of the dehydration tank 9. The output end of the motor 7 is fixedly connected with a group of crushing rods 21. The inner wall of the dehydration tank 9 is fixedly connected with a Johnson screen 22. The dehydrated needle coke realizes solid-liquid separation under the action of the Johnson screen 22. The water is discharged from the connecting pipe 8, and the needle coke remains in the dehydration tank 9 waiting for subsequent treatment, greatly improving the separation efficiency.

[0025] On the front surface of the gas treatment tank 1, an observation frame 2 is provided. Through the provided observation frame 2, it is convenient for the staff to understand the internal state of the gas treatment tank 1. On the upper surface of the connecting plate 5, a tool box 6 is fixedly connected. The material of the tool box 6 is stainless steel. Through the provided tool box 6, it is convenient for the staff to place personal tools. On the front surface of the coking tower 4, an operation instruction board 17 is provided. The back surface of the operation instruction board 17 is fixedly connected to the front surface of the coking tower 4. Through the provided operation instruction board 17, it can prompt the staff to avoid improper operations. On the left side surface of the coking tower 4, a reinforcing plate 16 is fixedly connected. The left side surface of the reinforcing plate 16 is fixedly connected to the outer surface of the conveying pipe 15. Through the provided reinforcing plate 16, the conveying pipe 15 can be limited and fixed.

[0026] On the upper surface of the connecting plate 5, a warning sign 13 is fixedly connected. Through the provided warning sign 13, it can warn irrelevant personnel to avoid accidental contact. On the upper surface of the dehydration tank 9, a bird repeller 11 is fixedly connected. Through the provided bird repeller 11, it can drive away bird flocks. A sealing bearing 20 is sleeved on the output end of the motor 7. The bottom surface of the sealing bearing 20 is fixedly connected to the inner wall of the dehydration tank 9. Through the provided sealing bearing 20, the sealing performance of the device can be improved.

[0027] The working principle of the present utility model is:

[0028] In use, first move this device to the usage location for installation and connect it to the power supply. Then, introduce needle coke into the coking tower 4 for treatment. The generated organic gas is collected by the collection hood 14 and transported through the delivery pipe 15 to the storage tank 3. When the pressure in the storage tank 3 reaches a certain value, the pressure sensor 19 is triggered, and the fan 18 is started to draw the gas into the gas treatment tank 1 for treatment. After the needle coke comes out of the coking tower 4, it is introduced into the dehydration tank 9. At the same time, the motor 7 is started to drive the crushing rod 21 to crush the needle coke. The flushing water pipe 10 injects water into the dehydration tank 9 for cleaning and dehydration. The dehydrated needle coke realizes solid-liquid separation under the action of the Johnson screen 22, and the water is discharged from the connecting pipe 8, while the needle coke remains in the dehydration tank 9 waiting for subsequent treatment.

[0029] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0030] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A needle coke pretreatment device, characterized in that: It includes a connecting plate (5). The upper surface of the connecting plate (5) is fixedly connected with a gas treatment tank (1), the upper surface of the connecting plate (5) is fixedly connected with a storage tank (3), the upper surface of the connecting plate (5) is fixedly connected with a coking tower (4), the upper surface of the connecting plate (5) is fixedly connected with a dehydration tank (9). The upper surface of the gas treatment tank (1) is fixedly communicated with a blower (18), the upper surface of the gas treatment tank (1) is fixedly communicated with a water injection pipe (12). The upper surface of the coking tower (4) is fixedly communicated with a collection hood (14), and the output end of the collection hood (14) is fixedly communicated with a conveying pipe (15). One end of the conveying pipe (15) far away from the collection hood (14) is communicated with the input end of the storage tank (3). The output end of the storage tank (3) is connected with the blower (18) through a conduit. The output end of the blower (18) is communicated with the gas treatment tank (1). The right side surface of the dehydration tank (9) is fixedly communicated with a connecting pipe (8), and the right side surface of the dehydration tank (9) is fixedly communicated with a flushing water pipe (10). The upper surface of the storage tank (3) is fixedly communicated with a pressure sensor (19). The upper surface of the dehydration tank (9) is fixedly connected with a motor (7). The output end of the motor (7) penetrates through the dehydration tank (9) and extends into the interior of the dehydration tank (9). The output end of the motor (7) is fixedly connected with a group of crushing rods (21). The inner wall of the dehydration tank (9) is fixedly connected with a Johnson screen (22).

2. The needle coke pretreatment device according to claim 1, characterized in that: An observation frame (2) is opened on the front surface of the gas treatment tank (1).

3. The needle coke pretreatment device according to claim 1, wherein: A tool box (6) is fixedly connected to the upper surface of the connecting plate (5), and the tool box (6) is made of stainless steel.

4. The needle coke pretreatment device according to claim 1, wherein: An operation instruction board (17) is arranged on the front surface of the coking tower (4), and the back surface of the operation instruction board (17) is fixedly connected to the front surface of the coking tower (4).

5. The needle coke pretreatment device according to claim 1, characterized in that: A reinforcing plate (16) is fixedly connected to the left side surface of the coking tower (4), and the left side surface of the reinforcing plate (16) is fixedly connected to the outer surface of the conveying pipe (15).

6. The needle coke pretreatment device according to claim 1, characterized in that: A warning sign (13) is fixedly connected to the upper surface of the connecting plate (5).

7. The needle coke pretreatment device according to claim 1, characterized in that: A bird repeller (11) is fixedly connected to the upper surface of the dehydration tank (9).

8. The needle coke pretreatment device according to claim 1, wherein: A sealing bearing (20) is sleeved on the output end of the motor (7), and the bottom surface of the sealing bearing (20) is fixedly connected to the inner wall of the dehydration tank (9).