Multi-shaft cutting device with deviation rectifying function for tufted carpet

By introducing a stepper motor-driven gear meshing and hydraulic pump telescopic mechanism into the tufted carpet cutting device, the wrinkles and offsets during the carpet cutting process are solved, and the carpet is smooth and precisely cut is achieved, which improves the cutting efficiency and quality.

CN223163671UActive Publication Date: 2025-07-29DONGGUAN HUADING INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422406256.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-07
Publication Date
2025-07-29
Estimated Expiration
2034-10-07

AI Technical Summary

Technical Problem

Traditional carpet cutting devices are prone to deviate during the cutting process, resulting in unfixed carpet edges, wrinkles and uneven cutting problems.

Method used

The multi-axis cutting device for tufted carpet with deviation correction function is adopted. The output shaft and gear meshing structure is driven by a stepper motor, and the hydraulic pump and telescopic rod mechanism is combined to achieve flatness and precise cutting of the carpet to prevent wrinkles and offsets.

Benefits of technology

It improves the efficiency and quality of carpet cutting, ensures that the surface of the carpet is flat, achieves accurate cutting effects, and avoids unqualified cutting.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223163671U_ABST
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Abstract

The utility model discloses a tufted carpet multi-shaft cutting device with a deviation rectifying function, and relates to the technical field of tufted carpet cutting, the tufted carpet multi-shaft cutting device comprises a working table and a support, the top end of a supporting plate is fixedly provided with a stepping motor, the top end of the working table is fixedly provided with a mounting seat, and the mounting seat is fixedly provided with a supporting plate. A fixing mechanism for preventing wrinkles is arranged between the supporting plate and the mounting seat; a supporting block is fixedly installed on the bottom face of the support, a hydraulic pump is fixedly installed at the top end of the support, and a cutting mechanism for preventing deviation is arranged between the supporting block and the hydraulic pump. According to the tufted carpet multi-shaft cutting device with the deviation rectifying function, a stepping motor works to drive an output shaft to rotate, the output shaft drives a rotating shaft to rotate, the rotating shaft drives a conveying belt to rotate, carpet conveying is facilitated, a spiral piece drives a supporting block to move, the supporting block drives a support to move, the support is provided with a limiting block to move, and the limiting block flattens the carpet; therefore, the carpet surface is kept flat, and the quality of the carpet is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tufted carpet cutting, in particular to a multi-axis cutting device for tufted carpets with a deviation correction function. Background Art

[0002] A carpet is a textile product made of natural fibers. By covering the floor of some houses with carpets, people's comfort can be increased. Since the sizes of houses are different, it is necessary to cut the carpets to facilitate laying in houses.

[0003] However, traditional carpet cutting devices are prone to deviation during use and cannot fix the edges, resulting in unqualified cut carpets.

[0004] To solve the above defects, in the prior art, a Chinese patent with the publication number CN219992019U discloses a positioning device for carpet cutting. By opening sliding grooves around the set positioning plate and movably installing several sets of telescopic sleeves through bearings, the telescopic sleeves and the telescopic plates are connected and telescoped using threaded rods. Edge pressing plates are installed at the top and bottom of the telescopic plates. Positioning strips are movably inserted into the edge pressing plates and restricted and fixed by the limiting plates arranged on the surface of the rotating rods. Thus, it is convenient to perform irregular clamping and positioning on the edge of the carpet through the telescopic positions between the positioning strips and then cut and use it. At the same time, the roller can be driven by the movable frame to slide on the surface of the workbench, so as to level the carpet on the surface of the workbench and clean the sundries on the surface of the carpet using a sticky hair roller.

[0005] The above device uses the limiting plate to fix the carpet during use. However, in the above device, the limiting plate only fixes the carpet, and the carpet is prone to unevenness during cutting, resulting in unevenly cut carpets. Therefore, in actual use, the carpet will have wrinkles and cause uneven cutting. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a multi-axis cutting device for tufted carpets with a deviation correction function to solve the problem of uneven cutting caused by wrinkles in the carpet as mentioned in the above background art.

[0007] To achieve the above purpose, the utility model provides the following technical solution: A multi-axis cutting device for tufted carpets with a deviation correction function, including a workbench and a bracket, further including:

[0008] A support plate is fixedly installed on the outer surface of the workbench, a stepping motor is fixedly installed at the top of the support plate, a mounting seat is fixedly installed at the top of the workbench, and a fixing mechanism for preventing wrinkles is arranged between the support plate and the mounting seat;

[0009] A support block is fixedly installed on the bottom surface of the bracket, a hydraulic pump is fixedly installed at the top end of the bracket, and a cutting mechanism for preventing deviation is arranged between the support block and the hydraulic pump.

[0010] Further, an output shaft is rotatably installed on the inner side of the stepping motor, a rotating shaft is fixedly installed on the outer surface of the output shaft, a transmission belt is rotatably installed on the outer surface of the rotating shaft, and the rotating shaft and the transmission belt form a rotating structure.

[0011] Further, a connecting shaft is rotatably installed on the inner side of the transmission belt, a support rod is fixedly installed on the outer surface of the connecting shaft, and the transmission belt and the connecting shaft form a rotating structure.

[0012] Further, a first gear is fixedly installed on the outer surface of the output shaft, a second gear is rotatably installed on the outer surface of the first gear, a spiral member is fixedly installed on the inner side of the second gear, and the first gear and the second gear form a gear meshing structure.

[0013] Further, a support block is threadedly installed on the outer surface of the spiral member, the fixing mechanism includes the support block, a mounting seat is rotatably installed on the outer surface of the spiral member, and the spiral member and the support block form a sliding structure.

[0014] Further, a controller is fixedly installed on the bottom surface of the hydraulic pump, telescopic rods are movably installed on both sides of the controller, a sliding block is fixedly installed on the outer surface of the telescopic rod, and the telescopic rod and the sliding block form a telescopic structure.

[0015] Further, the sliding block is movably installed at the inner end of the bracket, a limiting block is fixedly installed on the outer surface of the bracket, the cutting mechanism includes the limiting block, a scale is fixedly installed on the outer surface of the sliding block, and a cutting tool is fixedly installed on the bottom surface of the scale.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] The multi-axis cutting device for tufted carpets with an alignment correction function is specifically as follows:

[0018] 1. By starting the stepping motor, the stepping motor drives the output shaft to rotate, the output shaft drives the rotating shaft to rotate, and the rotating shaft drives the transmission belt to rotate, thereby facilitating the transmission of the carpet and improving the processing efficiency;

[0019] Further, the output shaft drives the first gear to rotate, the first gear drives the second gear to perform gear meshing movement, and the second gear drives the spiral member to rotate, thereby driving the support block to move, facilitating the flattening of the carpet, and preventing the carpet from being wrinkled and resulting in unqualified cutting.

[0020] 2. The support block is driven to move by the spiral part, the support block drives the bracket to move, the bracket drives the limit block to move, and the limit block levels the carpet, so that the surface of the carpet remains flat and the quality of the carpet is improved.

[0021] Furthermore, by starting the hydraulic pump, the controller drives the telescopic rod to expand and contract. The telescopic rod drives the sliding block to move, the sliding block drives the scale to move, and the scale drives the cutting tool to move, thus facilitating the precise cutting of the carpet by the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0023] Figure 2 is a three-dimensional structure diagram of the scale of the present utility model;

[0024] Figure 3 is a sectional structure diagram of the mounting seat of the present utility model;

[0025] Figure 4 is a three-dimensional structure diagram of the support rod of the present utility model;

[0026] Figure 5 is a sectional structure diagram of the conveyor belt of the present utility model;

[0027] Figure 6 is a sectional structure diagram of the bracket of the present utility model.

[0028] In the figure: 1, workbench; 2, bracket; 3, support plate; 4, stepping motor; 5, output shaft; 6, rotating shaft; 7, conveyor belt; 8, connecting shaft; 9, support rod; 10, first gear; 11, second gear; 12, spiral part; 13, mounting seat; 14, support block; 15, controller; 16, hydraulic pump; 17, limit block; 18, telescopic rod; 19, sliding block; 20, scale; 21, cutting tool. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Embodiment 1: Please refer to Figures 1-6, the present utility model provides the following technical solution: A multi-axis cutting device for tufted carpets with a deviation correction function, including a workbench 1 and a bracket 2, and further including: A support plate 3 is fixedly installed on the outer surface of the workbench 1, a stepping motor 4 is fixedly installed on the top of the support plate 3, a mounting seat 13 is fixedly installed on the top of the workbench 1, and a fixing mechanism for preventing wrinkles is provided between the support plate 3 and the mounting seat 13; A support block 14 is fixedly installed on the bottom surface of the bracket 2, a hydraulic pump 16 is fixedly installed on the top of the bracket 2, and a cutting mechanism for preventing deviation is provided between the support block 14 and the hydraulic pump 16.

[0031] The carpet is fixed by the fixing mechanism for preventing wrinkles provided between the support plate 3 and the mounting seat 13, thereby preventing the carpet from wrinkling, and the carpet is limited by the cutting mechanism for preventing deviation provided between the support block 14 and the hydraulic pump 16, thereby preventing the carpet from shifting, which is convenient for the processing of the equipment.

[0032] Embodiment Two:

[0033] On the basis of Embodiment One, please refer to Figures 1-5 , a conveyor belt 7 is also disclosed, and its specific structure is as follows: An output shaft 5 is rotatably installed on the inner side of the stepping motor 4, a rotating shaft 6 is fixedly installed on the outer surface of the output shaft 5, and a conveyor belt 7 is rotatably installed on the outer surface of the rotating shaft 6, and the rotating shaft 6 and the conveyor belt 7 form a rotating structure. A connecting shaft 8 is rotatably installed on the inner side of the conveyor belt 7, a support rod 9 is fixedly installed on the outer surface of the connecting shaft 8, and the conveyor belt 7 and the connecting shaft 8 form a rotating structure. A gear one 10 is fixedly installed on the outer surface of the output shaft 5, a gear two 11 is rotatably installed on the outer surface of the gear one 10, and a spiral member 12 is fixedly installed on the inner side of the gear two 11, and the gear one 10 and the gear two 11 form a gear meshing structure.

[0034] By starting the stepping motor 4, the stepping motor 4 drives the output shaft 5 to rotate, the output shaft 5 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the conveyor belt 7 to rotate, thereby facilitating the transmission of the carpet and improving the processing efficiency. And the output shaft 5 drives the gear one 10 to rotate, the gear one 10 drives the gear two 11 to perform gear meshing movement, and the gear two 11 drives the spiral member 12 to rotate, thereby driving the support block 14 to move, which is convenient for smoothing the carpet and preventing the carpet from wrinkling and resulting in unqualified cutting.

[0035] Embodiment Three:

[0036] On the basis of Embodiment One, please refer to Figures 1-6, a cutting tool 21 is also disclosed, and its specific structure is as follows: A support block 14 is threadedly installed on the outer surface of the spiral member 12. The fixing mechanism includes the support block 14, and a mounting seat 13 is rotatably installed on the outer surface of the spiral member 12. Moreover, the spiral member 12 and the support block 14 form a sliding structure. The bottom surface of the hydraulic pump 16 is fixedly installed with a controller 15. On both sides of the controller 15, telescopic rods 18 are movably installed. And on the outer surface of the telescopic rod 18, a sliding block 19 is fixedly installed. Moreover, the telescopic rod 18 and the sliding block 19 form a telescopic structure. The sliding block 19 is movably installed at the inner end of the bracket 2. On the outer surface of the bracket 2, a limiting block 17 is fixedly installed. And the cutting mechanism includes the limiting block 17. On the outer surface of the sliding block 19, a scale 20 is fixedly installed. And at the bottom surface of the scale 20, a cutting tool 21 is fixedly installed.

[0037] The spiral member 12 drives the support block 14 to move. The support block 14 drives the bracket 2 to move. The bracket 2 drives the limiting block 17 to move. The carpet is limited by the support block 14 and the limiting block 17, thereby preventing the carpet from shifting. And the limiting block 17 levels the carpet, so that the surface of the carpet remains flat, improving the quality of the carpet. By starting the hydraulic pump 16, the controller 15 drives the telescopic rod 18 to expand and contract. The telescopic rod 18 drives the sliding block 19 to move. The sliding block 19 drives the scale 20 to move. The scale 20 drives the cutting tool 21 to move, thus facilitating the device to accurately cut the carpet.

[0038] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0039] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A multi-axis cutting device for tufted carpets with a deviation correction function, comprising a workbench (1) and a bracket (2), characterized in that, It also includes: A support plate (3) is fixedly installed on the outer surface of the workbench (1). A stepping motor (4) is fixedly installed at the top of the support plate (3). An installation seat (13) is fixedly installed at the top of the workbench (1). And a fixing mechanism for preventing wrinkles is provided between the support plate (3) and the installation seat (13). A support block (14) is fixedly installed on the bottom surface of the bracket (2). A hydraulic pump (16) is fixedly installed at the top of the bracket (2). And a cutting mechanism for preventing deviation is provided between the support block (14) and the hydraulic pump (16).

2. The multi-axis cutting device for tufted carpets with a deviation correction function according to claim 1, characterized in that: An output shaft (5) is rotatably installed on the inner side of the stepping motor (4). A rotating shaft (6) is fixedly installed on the outer surface of the output shaft (5). And a transmission belt (7) is rotatably installed on the outer surface of the rotating shaft (6). And the rotating shaft (6) and the transmission belt (7) form a rotating structure.

3. The multi-axis cutting device for tufted carpets with a deviation rectification function according to claim 2, characterized in that: A connecting shaft (8) is rotatably installed on the inner side of the transmission belt (7). A support rod (9) is fixedly installed on the outer surface of the connecting shaft (8). And the transmission belt (7) and the connecting shaft (8) form a rotating structure.

4. The multi-axis cutting device for tufted carpets with a deviation correction function according to claim 2, wherein: A first gear (10) is fixedly installed on the outer surface of the output shaft (5). A second gear (11) is rotatably installed on the outer surface of the first gear (10). And a spiral member (12) is fixedly installed on the inner side of the second gear (11). And the first gear (10) and the second gear (11) form a gear meshing structure.

5. The multi-axis cutting device for tufted carpets with a deviation correction function according to claim 4, characterized in that: A support block (14) is threadedly installed on the outer surface of the spiral member (12). The fixing mechanism includes the support block (14). And the installation seat (13) is rotatably installed on the outer surface of the spiral member (12). And the spiral member (12) and the support block (14) form a sliding structure.

6. The multi-axis cutting device for tufted carpets with a deviation rectifying function according to claim 1, characterized in that: A controller (15) is fixedly installed on the bottom surface of the hydraulic pump (16). Expansion rods (18) are movably installed on both sides of the controller (15). And a sliding block (19) is fixedly installed on the outer surface of the expansion rod (18). And the expansion rod (18) and the sliding block (19) form a telescopic structure.

7. The multi-axis cutting device for tufted carpets with a deviation correction function according to claim 6, characterized in that: The sliding block (19) is movably installed at the inner end of the bracket (2). A limiting block (17) is fixedly installed on the outer surface of the bracket (2). And the cutting mechanism includes the limiting block (17). A scale (20) is fixedly installed on the outer surface of the sliding block (19). And a cutting tool (21) is fixedly installed on the bottom surface of the scale (20).

Citation Information

Patent Citations

  • Positioning device for carpet cutting

    CN219992019U