Urban circular tunnel double-layer traffic lane plate trolley

By designing a double-decker traffic lane trolley in the urban circular tunnel, the movable pallet spacing is controlled by using the overhead push mechanism and cable-stayed oil cylinder, the problems of small scope of application and low construction efficiency of the tunnel lane trolley are solved, and one-time construction and rapid mold removal of the tunnel lane slabs are realized.

CN223163733UActive Publication Date: 2025-07-29SHANDONG TIEYING CONSTR ENG
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Patent Information

Application Number
CN202422793496.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-07-29
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing tunnel trolleys cannot adapt to tunnels of different widths, the construction efficiency is low and the mold removal process is cumbersome, so one-time construction cannot be achieved.

Method used

A double-decker traffic lane trolley in the urban circular tunnel was designed, using a push mechanism and a cable-stayed oil cylinder. By controlling the spacing of the movable pallets to adapt to tunnels of different widths, the stable setting and rapid disengagement of the lane plate template is achieved, and the mold removal process is simplified.

Benefits of technology

One-time construction forming in tunnels of different widths is realized, construction efficiency is improved, mold removal process is simplified, and manual operation is reduced.

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Abstract

According to the urban circular tunnel double-layer traffic lane plate trolley, a fixed supporting plate is fixedly installed on the upper portion of a trolley body through I-shaped steel, two movable supporting plates are installed at the two ends of the fixed supporting plate in a sliding mode respectively, and pushing mechanisms are installed at the two ends of the upper portion of the trolley body. The pushing mechanisms are used for driving the movable supporting plates on the same side to move, the two L-shaped turning plates are movably hinged to the outer ends of the two movable supporting plates respectively, and cable-stayed oil cylinders are movably hinged to the lower portions of the L-shaped turning plates. The distance between the movable supporting plate and the fixed supporting plate can be controlled through the pushing mechanism, so that the trolley can adapt to lane plate construction of tunnels with different widths, a lane plate formwork can be stably arranged on the upper portion of the trolley body and can be formed through one-time pouring, and the construction efficiency is improved. And meanwhile, quick separation of the L-shaped turning plate and the lane plate formwork can be achieved through the pushing mechanism and the cable-stayed oil cylinder, a worker can conveniently conduct formwork removal work, manual carrying is not needed, and the construction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water treatment, in particular to a double - layer traffic lane slab trolley for urban circular tunnels. Background Art

[0002] In the process of urban development, the requirement for traffic flow is getting higher and higher. Some tunnel projects adopt a double - layer layout, with both the upper and lower layers being urban arterial roads. Columns are set on the lower - layer road for the upper - layer road, and then the lane slab is designed on the upper layer.

[0003] During the construction of such projects, after the lower - layer construction is completed, the upper - layer construction is carried out. Due to the design of the columns of the upper - layer lane, sometimes the full - hall support method is used during construction. This construction method has a large construction area, but requires more manpower and material resources.

[0004] Although the current tunnel trolleys can facilitate the operation of workers, their application scope is small, and they cannot make reasonable adjustments for tunnels of different widths. Moreover, due to the space limitation between the tunnel columns and the edge, it is often not a one - time construction, and secondary pouring is mostly used, resulting in low construction efficiency and a cumbersome formwork removal process. Content of the Utility Model

[0005] The purpose of the utility model is to provide a double - layer traffic lane slab trolley for urban circular tunnels to solve the problems of low construction efficiency and small application scope mentioned in the above background art.

[0006] According to one aspect of the present disclosure, the following technical solution is provided: A double - layer traffic lane slab trolley for urban circular tunnels in the present disclosure includes a trolley body and a lane slab formwork, and further includes a fixed support plate, two movable support plates, an L - shaped flap and a blocking turning plate;

[0007] The fixed support plate is fixedly installed on the upper part of the trolley body through an I - beam. The lane slab formwork is located on the fixed support plate. The two movable support plates are respectively slidably installed at both ends of the fixed support plate. Thrust mechanisms are installed at both ends of the upper part of the trolley body, and the thrust mechanisms are used to drive the movable support plates at the same - side position to move. The two L - shaped flaps are respectively movably hinged to the outer ends of the two movable support plates. An inclined - pull oil cylinder is movably hinged to the lower part of the L - shaped flap, and the other end of the inclined - pull oil cylinder is movably hinged to the trolley body. The two blocking turning plates are respectively detachably installed at the lower ends of the two L - shaped flaps. The blocking turning plates are used to support the ends of the lane slab formwork, and there are columns between the lower parts of the blocking turning plates and the tunnel ground.

[0008] The double - layer traffic lane slab trolley for urban circular tunnels according to at least one embodiment of the present disclosure, wherein the pushing mechanism includes a pushing oil cylinder, a U - shaped guide rail and a slider. The U - shaped guide rail and the pushing oil cylinder are both fixedly installed on the upper part of the trolley body. The slider is slidably installed in the U - shaped guide rail. The upper end of the slider is fixedly connected to the movable support plate, and the piston rod of the pushing oil cylinder is fixedly connected to the slider.

[0009] The double - layer traffic lane slab trolley for urban circular tunnels according to at least one embodiment of the present disclosure, wherein both ends of the fixed support plate are evenly provided with a plurality of chute openings. Limiting grooves are provided along the length direction on both inner sides of the chute openings. One end of the movable support plate is evenly fixedly installed with a plurality of sliding rods that movably insert into the chute openings. Convex ribs are fixedly provided on both sides of the sliding rods, and the convex ribs are inserted into the corresponding limiting grooves.

[0010] The double - layer traffic lane slab trolley for urban circular tunnels according to at least one embodiment of the present disclosure, wherein a plurality of rollers are evenly rotatably installed at the open bottom of the U - shaped guide rail.

[0011] The double - layer traffic lane slab trolley for urban circular tunnels according to at least one embodiment of the present disclosure, wherein one end of the blocking turning plate is connected to the L - shaped turning plate by bolts, and a blocking block is provided between the other end of the blocking turning plate and the tunnel inner wall.

[0012] The double - layer traffic lane slab trolley for urban circular tunnels according to at least one embodiment of the present disclosure, wherein a screw rod support is detachably installed between the L - shaped turning plate and the trolley body.

[0013] The double - layer traffic lane slab trolley for urban circular tunnels according to at least one embodiment of the present disclosure, wherein a lifting oil cylinder is fixedly installed at the bottom of the support leg of the trolley body, and a walking wheel is installed at the lower part of the lifting oil cylinder.

[0014] The double - layer traffic lane slab trolley for urban circular tunnels according to at least one embodiment of the present disclosure, wherein operating platforms are fixedly installed on both sides of the trolley body.

[0015] The technical effects and advantages of the present utility model:

[0016] Through the pushing mechanism, the present utility model can control the distance between the movable support plate and the fixed support plate, so as to adapt to the construction of lane slabs in tunnels of different widths. The lane slab formwork can be stably set on the upper part of the trolley body and can be formed by one - time pouring. At the same time, through the pushing mechanism and the diagonal pulling oil cylinder, the L - shaped turning plate can be quickly separated from the lane slab formwork, which is convenient for the staff to remove the formwork without manual handling, thus improving the construction efficiency. Description of the Drawings

[0017] The accompanying drawings illustrate exemplary embodiments of the present disclosure and, together with the description thereof, are used to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are included in this specification and form a part of this specification.

[0018] Figure 1 is a structural diagram of a double - layer traffic lane slab trolley for an urban circular tunnel of the present utility model.

[0019] Figure 2 is a structural diagram of the fixed support plate and the movable support plate of the present utility model.

[0020] Figure 3 is a structural diagram of the U - shaped guide rail of the present utility model.

[0021] In the figure, the reference numerals are specifically as follows:

[0022] Trolley body; 11, traveling wheels; 12, lifting oil cylinders; 13, diagonal tension oil cylinders; 14, screw rod supports; 15, operating platform; 2, lane slab formwork; 3, fixed support plate; 31, rectangular groove; 32, chute opening; 33, limit groove; 4, movable support plate; 41, slide rod; 42, rib; 5, L - shaped flap; 51, blocking turning plate; 52, blocking block; 6, jacking oil cylinder; 7, U - shaped guide rail; 71, roller; 72, slider; 8, support column. Detailed implementation manners

[0023] For descriptive purposes, the present disclosure may use spatial relative terms such as "under", "below", "beneath", "lower", "above", "on", "upper" and "side (e.g., as in "side wall")" to describe the relationship between one component and another (other) component as shown in the accompanying drawings. In addition to the orientation depicted in the drawings, the spatial relative terms are also intended to encompass different orientations of the device during use, operation and / or manufacture. For example, if the device in the drawings is flipped, the component described as "under" or "beneath" other components or features will then be positioned "above" the said other components or features. Thus, the exemplary term "under" may encompass both the "above" and "below" orientations. Additionally, the device may be otherwise positioned (e.g., rotated 90 degrees or at other orientations), and accordingly, the spatial relative descriptors used herein are to be interpreted accordingly.

[0024] As Figures 1-3 shown, a double - layer traffic lane slab trolley for an urban circular tunnel in the present disclosure includes a trolley body 1 and a lane slab formwork 2, and further includes a fixed support plate 3, two movable support plates 4, an L - shaped flap 5 and a blocking turning plate 51;

[0025] The fixed support plate 3 is fixedly installed on the upper part of the trolley body 1 through an I-beam. The lane slab formwork 2 is located on the fixed support plate 3. The two movable support plates 4 are respectively slidably installed at both ends of the fixed support plate 3. Thrust mechanisms are installed at both ends of the upper part of the trolley body 1, and the thrust mechanisms are used to drive the movable support plates 4 at the same side position to move. The two L-shaped flap plates 5 are respectively movably hinged and installed at the outer ends of the two movable support plates 4. A stay cylinder 13 is movably hinged and installed at the lower part of the L-shaped flap plate 5, and the other end of the stay cylinder 13 is movably hinged with the trolley body 1. The two plugging turning plates 51 are respectively detachably installed at the lower ends of the two L-shaped flap plates 5. The plugging turning plates 51 are used to support the ends of the lane slab formwork 2, and a support column 8 is arranged between the lower part of the plugging turning plate 51 and the tunnel floor for supporting the plugging turning plate 51.

[0026] In this embodiment, the thrust mechanism includes a thrust cylinder 6, a U-shaped guide rail 7 and a slider 72. The U-shaped guide rail 7 and the thrust cylinder 6 are both fixedly installed on the upper part of the trolley body 1. The slider 72 is slidably installed in the U-shaped guide rail 7. The upper end of the slider 72 is fixedly connected with the movable support plate 4, and the piston rod of the thrust cylinder 6 is fixedly connected with the slider 72.

[0027] In this embodiment, a plurality of chute openings 32 are uniformly formed at both ends of the fixed support plate 3. Limiting grooves 33 are formed along the length direction on both inner sides of the chute openings 32. A plurality of slide rods 41 that are movably inserted into the chute openings 32 are uniformly and fixedly installed at one end of the movable support plate 4. Ribs 42 are fixedly arranged on both sides of the slide rods 41, and the ribs 42 are inserted into the corresponding limiting grooves 33.

[0028] Among them, rectangular grooves 31 are formed at one end of the relative positions on the upper surfaces of the fixed support plate 3 and the movable support plate 4. The rectangular grooves 31 are used to place partition plates, and the partition plates are used to prevent the concrete slurry from falling onto the trolley body 1 when the lane slab formwork 2 is being poured.

[0029] Furthermore, in this embodiment, a plurality of rollers 71 are uniformly and rotatably installed at the open bottom of the U-shaped guide rail 7. The rollers 71 are in rolling contact with the slider 72, so as to facilitate the smooth movement of the movable support plate 4.

[0030] In this embodiment, one end of the plugging turning plate 51 is connected with the L-shaped flap plate 5 by bolts, and a blocking block 52 is arranged between the other end of the plugging turning plate 51 and the tunnel inner wall.

[0031] To further increase the stable support of the L-shaped flap plate 5 for the lane slab formwork 2, in this embodiment, a screw rod support 14 is detachably installed between the L-shaped flap plate 5 and the trolley body 1.

[0032] Furthermore, to facilitate the movement of the trolley body 1, in this embodiment, a lifting oil cylinder 12 is fixedly installed at the bottom of the legs of the trolley body 1, and a traveling wheel 11 is installed at the lower part of the lifting oil cylinder 12. The traveling wheel 11 is in rolling contact with the track in the tunnel.

[0033] In this embodiment, operation platforms 15 are fixedly installed on both sides of the trolley body 1.

[0034] The specific operation steps are as follows: When it is necessary to install the lane slab formwork 2, only the blocking turning plate 51 needs to be installed on the support column 8, and then the telescopic movement of the movable support plate 4 is controlled by the jacking oil cylinder 6, so that one end of the L-shaped turning plate 5 approaches the blocking turning plate 51. The blocking turning plate 51 is fixed to the corresponding L-shaped turning plate 5, and then the L-shaped turning plate 5 is stably supported by the screw rod support 14. At this time, the assembly work of the lane slab formwork 2 can be carried out;

[0035] After the construction is completed, the screw rod support 14 is removed, and at the same time, the lower end of the L-shaped turning plate 5 is disengaged from the corresponding blocking turning plate 51. The overall lowering of the trolley body 1 is controlled by the lifting oil cylinder 12, and then the diagonal pulling oil cylinder 12 is started. At this time, the L-shaped turning plate 5 can be disengaged from the lane slab formwork 2, and the trolley body 1 is driven by the traveling wheel 11 to move to the next section of the tunnel for construction.

[0036] In the description of this specification, the description of reference terms such as "one embodiment / way", "some embodiments / ways", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment / way or example are included in at least one embodiment / way or example of the present application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment / way or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments / ways or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments / ways or examples described in this specification and the features of different embodiments / ways or examples.

[0037] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0038] Those skilled in the art should understand that the above embodiments are merely for clearly illustrating the present disclosure and not for limiting the scope of the present disclosure. For those skilled in the art, other changes or modifications can be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.

Claims

1. A double-deck traffic lane slab trolley for an urban circular tunnel, comprising a trolley body and a lane slab formwork, characterized in that: It also includes a fixed pallet, two movable pallets, an L-shaped flap and a blocking turning plate; The fixed pallet is fixedly installed on the upper part of the trolley body through an I-beam, the lane slab formwork is located on the fixed pallet, the two movable pallets are respectively slidably installed at both ends of the fixed pallet, a jacking mechanism is installed at both ends of the upper part of the trolley body, and the jacking mechanism is used to drive the movable pallet at the same side position to move. The two L-shaped flaps are respectively movably hinged and installed at the outer ends of the two movable pallets, a stay cylinder is movably hinged and installed at the lower part of the L-shaped flap, the other end of the stay cylinder is movably hinged with the trolley body, the two blocking turning plates are respectively detachably installed at the lower ends of the two L-shaped flaps, the blocking turning plate is used to support the end of the lane slab formwork, and a support column is arranged between the lower part of the blocking turning plate and the tunnel floor.

2. The double-deck traffic lane slab trolley for urban circular tunnels according to claim 1, characterized in that: The jacking mechanism includes a jacking cylinder, a U-shaped guide rail and a slider. The U-shaped guide rail and the jacking cylinder are both fixedly installed on the upper part of the trolley body. The slider is slidably installed in the U-shaped guide rail, the upper end of the slider is fixedly connected with the movable pallet, and the piston rod of the jacking cylinder is fixedly connected with the slider.

3. The double-deck traffic lane slab trolley for urban circular tunnels according to claim 1, characterized in that: A plurality of chute openings are evenly formed at both ends of the fixed pallet, and limiting grooves are formed along the length direction on both inner sides of the chute openings. A plurality of sliding rods movably inserted into the chute openings are evenly fixedly installed at one end of the movable pallet, and convex ribs are fixedly arranged on both sides of the sliding rod, and the convex ribs are inserted into the corresponding limiting grooves.

4. The double-deck traffic lane slab trolley for urban circular tunnels according to claim 2, wherein: A plurality of rollers are evenly rotatably installed at the open bottom of the U-shaped guide rail.

5. The double-deck traffic lane slab trolley for urban circular tunnels according to claim 1, wherein: One end of the blocking turning plate is connected with the L-shaped flap through a bolt, and a blocking block is arranged between the other end of the blocking turning plate and the tunnel inner wall.

6. The double-deck traffic lane slab trolley for urban circular tunnels according to claim 1, characterized in that: A screw rod support is detachably installed between the L-shaped flap and the trolley body.

7. The double-deck traffic lane slab trolley for urban circular tunnels according to claim 1, characterized in that: A lifting cylinder is fixedly installed at the bottom of the leg of the trolley body, and a walking wheel is installed at the lower part of the lifting cylinder.

8. The double-deck traffic lane slab trolley for urban circular tunnels according to claim 1, characterized in that: Operating platforms are fixedly installed on both sides of the trolley body.