Clamping rod type tamping and filling machine

The clamping rod tamper realizes automatic lifting and lowering of the hammer rod through the motor drive gears and chains, solving the problem of traditional filling efficiency and achieving fast, efficient and high-quality filling effects.

CN223163854UActive Publication Date: 2025-07-29SHANXI FIRST CONSTR GROUP
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Patent Information

Application Number
CN202421688322.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-29
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The traditional filling process is inefficient and the filling quality cannot be effectively guaranteed.

Method used

The clamping rod tamper is adopted to drive the gears and chains through the motor drive the rotor to achieve automatic lifting of the hammer rod. The hammer rod is lifted by 0.8-1m each time, and each time is lifted by about 1.5 seconds. After 8 hammers, the compaction requirements are met.

Benefits of technology

It has achieved rapid, efficient and high-quality filling, improved filling efficiency, and met the needs of construction projects.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223163854U_ABST
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Abstract

The utility model belongs to the technical field of constructional engineering, and particularly relates to a clamping rod type tamping and filling machine which comprises a tamping and filling machine body, a placing frame is fixedly connected to the upper end of the tamping and filling machine body, a lifting mechanism is installed on one side of the placing frame, and an installation assembly is fixedly connected to the upper end of the lifting mechanism. The motor is adopted to drive the rotating wheels, the rotating wheels are in mechanical transmission through the rubber belt, the first gear can rotate at the same frequency, and then the residual gear on the top and the chain meshed with the surface of the residual gear are driven to achieve the lifting process, and the residual gear is in a three-quarter rack shape. When a residual gear rotates, a clamping plate fixedly connected with the outer wall can be used for driving a hammer rod to ascend, when the hammer rod ascends to the position without a rack, the hammer rod can automatically fall down, tamping and filling are achieved, the hammer rod is lifted by 0.8-1 m every time, the hammer rod is lifted to hammering for about 1.5 seconds every time, the compacting requirement can be met after hammering is conducted for eight times, machine automation is achieved, and the production efficiency is improved. And the ramming and filling efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of construction engineering, and particularly relates to a clamping rod type ramming compactor. Background Technique

[0002] With the development of the construction engineering field, the requirements for filling materials are getting higher and higher, and the filling materials are required to have better performance and environmental protection. The emergence of the clamping rod type ramming compactor also meets this demand, and can improve the performance and environmental protection of the filler by treating the filler, meeting the development needs of the construction engineering field.

[0003] In the traditional filling process, manual labor or simple machinery is usually used for filling, with low efficiency and the filling quality cannot be effectively guaranteed. Therefore, the emergence of the clamping rod type ramming compactor is to solve these problems and provide a device that can fill quickly, efficiently and with high quality. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a clamping rod type ramming compactor. To achieve the above-mentioned purpose of filling quickly, efficiently and with high quality, it solves the problems that in the traditional filling process, manual labor or simple machinery is usually used for filling, with low efficiency and the filling quality cannot be effectively guaranteed.

[0005] To achieve the above-mentioned purpose of high-efficiency filling, the utility model provides the following technical solution: A clamping rod type ramming compactor, including a ramming compactor body, a placing frame is fixedly connected to the upper end of the ramming compactor body, a lifting mechanism is installed on one side of the placing frame, and an installation component is fixedly connected to the upper end of the lifting mechanism;

[0006] The lifting mechanism includes a support block, a motor, a transmission shaft, a driving wheel, a driven wheel, a first gear, a chain, a residual gear, a fixed bracket and a clamping plate. A support block is fixedly connected to one side wall of the upper end of the ramming compactor body, a motor is installed on the top of the support block, the output end of the motor drives and rotates a transmission shaft through an electric main shaft, a driving wheel is fixedly connected to the top of the transmission shaft, a driven wheel is connected to one side of the driving wheel through a belt, a rotating rod is fixedly connected to the middle part of the outer walls of the driven wheel and the driving wheel, and a first gear is fixedly connected to the top of the rotating rod. A residual gear is arranged directly above the first gear, a chain is slidably connected to the surfaces of the residual gear and the first gear, a fixed bracket is welded to the position of the opposite side holes of the chain, and a clamping plate is fixedly connected to the top of the fixed bracket.

[0007] Furthermore, a support plate is fixedly connected to the front side of the top of the ramming compactor body, and the support plate is respectively rotationally connected to the first gear and the residual gear through bearing seats.

[0008] Furthermore, the installation component includes a hammer rod, a hollow rod, a connecting plate, and a fixing frame. A hammer rod is fixedly connected between the two clamping plates. The upper end of the hammer rod is movably connected to the hollow rod. Connecting plates are fixedly connected to both side walls of the hollow rod. There are four connecting plates. A fixing frame is fixedly connected to the outer side wall of the connecting plate, and the bottom of the fixing frame is fixedly connected to the upper end of the rammer body.

[0009] Furthermore, the remaining gear is in the shape of three-quarter rack and meshes with the chain. The rack settings of the two remaining gears are in an opposite structure and rotate in opposite directions.

[0010] Furthermore, an opening groove is formed on one side wall of the rammer body, and the support plate is located on both sides of the opening groove.

[0011] Furthermore, the fixing frame is made of steel structure material and is arranged on both sides of the placing frame.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] When the present utility model is in use, a motor drives the rotating wheels, and the rotating wheels are mechanically driven by a rubber belt. It can drive the first gear to rotate at the same frequency, and then drive the remaining gear at the top, realizing the lifting process of the chain engaged with its surface. The remaining gear is in the shape of three-quarter rack. When the remaining gear rotates, the clamping plate fixedly connected to the outer wall can drive its hammer rod to rise. When the hammer rod rises to the position without a rack, the hammer rod can automatically fall to achieve ramming. And the hammer rod is lifted by 0.8 - 1 m each time, and it takes about 1.5 seconds to lift and hammer 8 times to meet the compaction requirements. This greatly improves the ramming efficiency, realizes the automatic operation of the machine, and can carry out filling quickly, efficiently and with high quality to meet the requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0015] Figure 1 is the external structure schematic diagram of the present utility model;

[0016] Figure 2 is the schematic diagram of the lifting mechanism of the present utility model;

[0017] Figure 3 is the exploded view of the remaining gear structure of the present utility model;

[0018] Figure 4 is the structural diagram of the installation component of the present utility model.

[0019] In the figure: 1. Rammer body; 2. Lifting mechanism; 201. Support block; 202. Motor; 203. Transmission shaft; 204. Driving wheel; 205. Driven wheel; 206. First gear; 207. Chain; 208. Remaining gear; 209. Fixed bracket; 210. Clamping plate; 211. Support plate; 3. Placing frame; 4. Opening groove; 5. Installation component; 501. Hollow rod; 502. Hammer rod; 503. Connecting plate; 504. Fixed frame. Detailed implementation manner

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1 to 3 , the present invention provides a technical solution: a clamping rod type rammer, including a rammer body 1, a placing frame 3 is fixedly connected to the upper end of the rammer body 1, a lifting mechanism 2 is installed on one side of the placing frame 3, and an installation component 5 is fixedly connected to the upper end of the lifting mechanism 2;

[0022] The lifting mechanism 2 includes a support block 201, a motor 202, a transmission shaft 203, a driving wheel 204, a driven wheel 205, a first gear 206, a chain 207, a remaining gear 208, a fixed bracket 209 and a clamping plate 210. A support block 201 is fixedly connected to one side wall of the upper end of the rammer body 1. A motor 202 is installed on the top of the support block 201. The output end of the motor 202 drives and rotates a transmission shaft 203 through an electric main shaft. A driving wheel 204 is fixedly connected to the top of the transmission shaft 203. A driven wheel 205 is connected to one side of the driving wheel 204 through a belt. A rotating rod is fixedly connected to the middle part of the outer walls of the driven wheel 205 and the driving wheel 204, and a first gear 206 is fixedly connected to the top of the rotating rod. A remaining gear 208 is arranged directly above the first gear 206. A chain 207 is slidably connected to the surfaces of the remaining gear 208 and the first gear 206. A fixed bracket 209 is welded to the position of the opposite side hole groove of the chain 207. A clamping plate 210 is fixedly connected to the top of the fixed bracket 209. A support plate 211 is fixedly connected to the front side of the top of the rammer body 1. The support plate 211 is rotatably connected to the first gear 206 and the remaining gear 208 respectively through bearing seats. The remaining gear 208 is in the shape of three-quarter rack and meshes with the chain 207. The rack settings of the two remaining gears 208 are in an opposite structure and rotate in opposite directions. An opening groove 4 is provided on one side wall of the rammer body 1, and the support plate 211 is located on both sides of the opening groove 4;

[0023] Driven by the electric spindle of the motor 202, the transmission shaft 203 at the output end can drive the driving wheel 204 to rotate. Through the belt, the driven wheel 205 on one side can be driven. Through mechanical transmission, the first gear 206 can be rotated at the same frequency by being connected to the rotating rod, driving the upper chain 207 and the residual gear 208 to rise and fall, and the clamping process can be completed through the clamping plate 210, ensuring that the entire mechanical movement process can achieve a repeated process.

[0024] As Figure 1 , Figure 4 shown, the installation component 5 includes a hammer rod 502, a hollow rod 501, a connecting plate 503 and a fixing frame 504. A hammer rod 502 is fixedly connected between the two clamping plates 210. The upper end of the hammer rod 502 is movably connected to a hollow rod 501. Connecting plates 503 are fixedly connected to both side walls of the hollow rod 501. There are four connecting plates 503. A fixing frame 504 is fixedly connected to the outer side wall of the connecting plate 503, and the bottom of the fixing frame 504 is fixedly connected to the upper end of the ramming machine body 1. The fixing frame 504 is made of steel structure material and is arranged on both sides of the placing frame 3.

[0025] It should be noted that the clamping plate 210 realizes the automatic lifting process of the hammer rod 502. Each time the hammer rod 502 rises, it can be movably inserted into the top hollow rod 501, improving the practical performance of the device structure. At the same time, the connecting plate 503 and the fixing frame 504 provided can ensure the stability of the hammer rod 502.

[0026] The working principle of the above embodiment is as follows: When in use, after moving the ramming machine body 1 to the designated position, the power is turned on. Driven by the electric spindle of the motor 202, the transmission shaft 203 at the output end can drive the driving wheel 204 at the top to rotate. Through the belt on the surface of the driving wheel 204, the driven wheel 205 on one side can be driven to rotate. At this time, a rotating rod is fixedly connected to the outer walls of the driven wheel 205 and the driving wheel 204. One end of the rotating rod penetrates through the middle of the first gear 206, enabling the first gear 206 to rotate relatively. The rotating rod penetrates through the first gear 206 to the top support plate 211 and is rotatably connected through a bearing seat. At this time, the first gear 206 can drive the upper residual gear 208 through the chain 207. When dragging the clamping plate 210 on the surface of the chain 207 upward, the hammer rod 502 is clamped by the inner wall of the clamping plate 210 to achieve the rising process. After the residual gear 208 rotates to the position without a rack, the hammer rod 502 will automatically fall to achieve ramming. And the hammer rod 502 is lifted 0.8 - 1 m each time, and it takes about 1.5 seconds for each lift to hammer 8 times to meet the compaction requirements, greatly improving the ramming efficiency.

[0027] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A clamping rod type ramming compactor, comprising a ramming compactor body, characterized in that: A placing frame is fixedly connected to the upper end of the rammer body. A lifting mechanism is installed on one side of the placing frame, and an installation component is fixedly connected to the upper end of the lifting mechanism; The lifting mechanism includes a support block, a motor, a transmission shaft, a driving wheel, a driven wheel, a first gear, a chain, a partial gear, a fixed bracket and a clamping plate. A support block is fixedly connected to one side wall of the upper end of the rammer body. A motor is installed on the top of the support block. The output end of the motor drives a transmission shaft through an electric main shaft in a rotating connection. A driving wheel is fixedly connected to the top of the transmission shaft. A driven wheel is connected to the driving wheel through a belt on one side. A rotating rod is fixedly connected to the middle parts of the outer walls of the driven wheel and the driving wheel, and a first gear is fixedly connected to the top of the rotating rod. A partial gear is arranged directly above the first gear. A chain is slidably connected to the surfaces of the partial gear and the first gear. Fixed brackets are welded at the positions of the opposite side holes of the chain. A clamping plate is fixedly connected to the top of the fixed bracket.

2. The rammer of the clamping rod type according to claim 1, characterized in that: A support plate is fixedly connected to the front side of the top of the rammer body. The support plate is rotatably connected to the first gear and the partial gear through bearing seats respectively.

3. The rammer-packing machine with a clamping rod according to claim 1, characterized in that: The installation component includes a hammer rod, a hollow rod, a connecting plate and a fixed frame. A hammer rod is fixedly connected between the two clamping plates. The upper end of the hammer rod is movably connected to a hollow rod. Connecting plates are fixedly connected to the two side walls of the hollow rod. There are four connecting plates. A fixed frame is fixedly connected to the outer side wall of the connecting plate. The bottom of the fixed frame is fixedly connected to the upper end of the rammer body.

4. A clamping rod type ramming compactor according to claim 1, characterized in that: The partial gear is in the shape of three-quarter rack and meshes with the chain. The rack settings of the two partial gears are in an opposite structure and rotate in opposite directions.

5. The tamping machine with a rod clamping type according to claim 1, characterized in that: An opening groove is formed in one side wall of the rammer body, and the support plate is located on both sides of the opening groove.

6. The tamping machine with clamping rod according to claim 3, wherein: The fixed frame is made of steel structure material and is arranged on both sides of the placing frame.