Step-by-step sectional cooling mechanism of grate cooler under multiple powder working conditions

By designing the U-shaped frame, rack plate and hydraulic oil pump-driven adjustment mechanism on the grate cooler, combined with the segmented partition and cooling box, the problems of uneven cooling and unadjustable cooling of the traditional grate cooler are solved, uniform cooling and efficient cooling of powder are achieved, and product quality is improved.

CN223165946UActive Publication Date: 2025-07-29NANJING RUITAI CEMENT MFG EQUIP CO LTD
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Patent Information

Application Number
CN202422950055.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-07-29
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

In the cooling process of traditional multi-powder grate coolers, there are problems such as uneven cooling and unadjusted cooling distance during the cooling process, resulting in insufficient cooling of some powders, affecting product quality, and may cause powder agglomeration and reduced activity.

Method used

A step-by-step cooling mechanism of a multi-powder grate chiller is designed, and the adjustment mechanism is driven by U-shaped frame, rack plate, hydraulic oil pump and servo motor. Combined with a segmented partition and a cooling box, the cooling speed is adjusted through circular air holes of different diameters to achieve step-by-step cooling of the powder.

Benefits of technology

The uniform cooling of powder is achieved, the risk of powder agglomeration is reduced, the cooling efficiency and the applicability of the device are improved, the powder is fully cooled in each part, and the product quality is improved.

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    Figure CN223165946U_ABST
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Abstract

The utility model relates to the technical field of grate coolers under multiple powder working conditions, in particular to a step-by-step sectional cooling mechanism of a grate cooler under multiple powder working conditions, which comprises a grate cooler main body, a side edge square groove is arranged on the front side of the front end of the grate cooler main body, a U-shaped frame is fixedly arranged in the grate cooler main body, an adjusting mechanism is arranged at the bottom end of the grate cooler main body, and the adjusting mechanism is arranged on the side edge square groove. The adjusting mechanism comprises a mounting box, auxiliary gears and a driving assembly, the two auxiliary gears are inserted into the rear wall of the mounting box, the bottom ends of the two auxiliary gears are meshed with the inner side of a U-shaped frame at the rear end, the U-shaped frame and a rack plate arranged in the U-shaped frame are arranged so that the adjusting mechanism can move conveniently, separated materials can be cooled conveniently, and the service life of the adjusting mechanism is prolonged. The segmented mechanism can be lifted through a hydraulic oil pump mounted in a mounting box, so that the height between the segmented mechanism and powder is reduced, better cooling is facilitated, the problems of powder caking and the like are solved, the cooling speed can be adjusted through circular air holes with different diameters, the powder is better cooled, and the applicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grate coolers under multi-powder material conditions, and particularly relates to a step-by-step segmented cooling mechanism for a grate cooler under multi-powder material conditions. Background Technique

[0002] In modern industrial fields such as cement production, the multi-powder material condition is a relatively common production scenario. Traditional cooling mechanisms often face many challenges when dealing with multi-powder material conditions. On the one hand, due to the characteristics of fine particles and large specific surface area of multi-powder materials, uneven cooling is likely to occur during the cooling process. For example, the utility model with the publication number CN213041034U discloses a high-temperature clinker rapid cooling mechanism for a grate cooler, including a base and a cooling fan. Above the base is provided a machine body, inside the machine body is provided a cooling fan, on the left side of the cooling fan is installed an air duct, on both sides of the cooling fan are provided partition plates, the surface of the partition plates is attached with high-temperature resistant felts, above the air duct is provided a grate bed, above the grate bed is provided a pushing grate plate, on the inner wall of the machine body is provided a baffle plate, on the left side of the machine body is provided a feeding port, above the baffle plate is provided a first air extraction port, at the bottom of the first air extraction port is installed a dust-proof plate, on the left side of the first air extraction port is fixed a flap through a straight shaft, and above the pushing grate plate is provided a second air extraction port. The utility model is applied to the cooling of cement clinker and has a better cooling effect, and can quickly cool the clinker. However, it is difficult for this device to ensure that the powder materials in each part can be cooled sufficiently and evenly, which may lead to insufficient cooling of some powder materials and affect the product quality. On the other hand, this device cannot adjust the cooling distances for different divided materials, so that a series of problems may be caused by untimely cooling, such as powder caking and reduced activity. Therefore, it is urgently necessary to design a step-by-step segmented cooling mechanism for a grate cooler under multi-powder material conditions to solve the above problems. Content of the Utility Model

[0003] The purpose of the utility model is to provide a step-by-step segmented cooling mechanism for a grate cooler under multi-powder material conditions to solve the problems mentioned in the above background technique, that is, it is difficult to ensure that the powder materials in each part can be cooled sufficiently and evenly, which may lead to insufficient cooling of some powder materials and affect the product quality. On the other hand, this device cannot adjust the cooling distances for different divided materials, so that a series of problems may be caused by untimely cooling, such as powder caking and reduced activity.

[0004] To achieve the above object, the utility model provides the following technical solution: a multi-powder material condition grate cooler step-by-step segmented cooling mechanism, including a grate cooler main body. A side square groove is opened on the front side of the front end of the grate cooler main body. A U-shaped frame is fixedly arranged inside the grate cooler main body. An adjusting mechanism is arranged at the bottom end of the grate cooler main body. The adjusting mechanism includes an installation box, a sub-gear and a driving component. Two groups of sub-gears are inserted into the rear wall of the installation box. The bottom ends of the two groups of sub-gears are engaged inside the rear U-shaped frame. A driving component is arranged at the front end of the installation box. A segmented mechanism is installed inside the installation box. The segmented mechanism includes a cooling box and a segmented partition board. The segmented partition board is fixedly arranged at the top end of the cooling box. Circular air holes are opened on the surface of the segmented partition board. A temperature reduction mechanism is installed on the outer side of the right end of the installation box. The temperature reduction mechanism includes a fixing plate, a cold air blower and a connecting hose. The cold air blower is installed on the upper side of the fixing plate. The cold air blower is provided with four groups of connecting hoses. The left ends of the four groups of connecting hoses are connected inside the cooling box.

[0005] Preferably, a rack plate is fixedly arranged inside the U-shaped frame, and the rack of the rack plate is installed upward.

[0006] Preferably, four groups of moving wheels are fixedly arranged at the bottom end of the installation box. A hydraulic oil pump is installed at the center inside the installation box. Fixed rods are installed at the four corner positions inside the installation box.

[0007] Preferably, the driving component includes a fixed rotating shaft, a main gear and a servo motor. The fixed rotating shaft is fixedly arranged at the center of the front end of the installation box. The main gear is fixedly arranged at the center of the fixed rotating shaft. The servo motor is installed at the front end of the fixed rotating shaft.

[0008] Preferably, the bottom end of the cooling box is installed on the upper side of the hydraulic oil pump. Two groups of fixed sleeves are respectively fixedly arranged at both ends of the cooling box. The centers of the four groups of fixed sleeves are sleeved on the fixed rods.

[0009] Preferably, the four walls of the segmented partition board are sealed on the upper side of the cooling box, and the upper side of the segmented partition board is divided into five areas.

[0010] Preferably, circular air holes are evenly opened at equal distances in the five areas divided by the segmented partition board, and the diameters of the circular air holes opened on the upper side of the segmented partition board gradually decrease from right to left.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The invention relates to a multi-powder working condition grate cooler with a step-by-step segmented cooling mechanism. A U-shaped frame and an internal rack plate are provided to facilitate the movement of the adjustment mechanism so as to cool the divided materials. A hydraulic oil pump installed inside the mounting box can lift the segmented mechanism to reduce the height between the segmented mechanism and the powder for better cooling and reduce problems such as powder agglomeration. The installed servo motor can drive the main gear to engage and move on the rack plate, thereby driving the mounting box to move as a whole. Through this design, powder materials at different positions can be quickly cooled to better improve efficiency.

[0013] The invention discloses a multi-powder working condition grate cooler with a step-by-step segmented cooling mechanism. The four sets of connecting hoses provided with the air cooler are arranged to better and more efficiently cool the divided materials. The fixed sleeves provided on the four sides of the cooling box slide on the fixed rods to improve the stability of the cooling box when it is raised or lowered. The five areas opened by the segmented partitions can better cool different powders in segments. The circular air holes with different diameters can adjust the cooling speed to better cool the powder and improve the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a side view schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the main structure of the grate cooler of the utility model;

[0016] Figure 3 This is a top view schematic diagram of the adjustment mechanism structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the internal structure of the installation box of the utility model from a top view;

[0018] Figure 5 It is a front sectional schematic diagram of the segmented mechanism of the present utility model.

[0019] In the figure: 1. Grate cooler body; 11. Side square groove; 12. U-shaped frame; 121. Rack plate; 2. Adjustment mechanism; 21. Mounting box; 211. Fixed rod; 212. Hydraulic oil pump; 213. Moving wheel; 22. Sub-gear; 23. Drive assembly; 231. Fixed shaft; 232. Main gear; 233. Servo motor; 3. Cooling mechanism; 31. Fixed plate; 32. Air cooler; 33. Connecting hose; 4. Segmentation mechanism; 41. Cooling box; 411. Fixed sleeve; 42. Segmented partition; 43. Circular air hole. DETAILED DESCRIPTION

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figure 1-5 , an embodiment provided by the present invention: a multi-powder material condition grate cooler step-by-step segmented cooling mechanism, including a grate cooler main body 1. A side square groove 11 is opened on the front side of the front end of the grate cooler main body 1. A U-shaped frame 12 is fixedly arranged inside the grate cooler main body 1. An adjusting mechanism 2 is arranged at the bottom end of the grate cooler main body 1. The adjusting mechanism 2 includes an installation box 21, a sub-gear 22 and a driving component 23. Two groups of sub-gears 22 are inserted into the rear wall of the installation box 21. The bottom ends of the two groups of sub-gears 22 are engaged inside the rear U-shaped frame 12. A driving component 23 is arranged at the front end of the installation box 21. A segmentation mechanism 4 is installed inside the installation box 21. The segmentation mechanism 4 includes a cooling box 41 and a segmentation partition 42. The segmentation partition 42 is fixedly arranged at the top end of the cooling box 41. Circular air holes 43 are opened on the surface of the segmentation partition 42. A temperature reduction mechanism 3 is installed outside the right end of the installation box 21. The temperature reduction mechanism 3 includes a fixing plate 31, a cold air blower 32 and a connecting hose 33. The cold air blower 32 is installed on the upper side of the fixing plate 31. Four groups of connecting hoses 33 are installed on the cold air blower 32. The left ends of the four groups of connecting hoses 33 are connected inside the cooling box 41.

[0022] Furthermore, a rack plate 121 is fixedly arranged inside the U-shaped frame 12, and the rack of the rack plate 121 is installed upward, which is convenient for the installation box to move.

[0023] Furthermore, four groups of moving wheels 213 are fixedly arranged at the bottom end of the installation box 21. A hydraulic oil pump 212 is installed at the center inside the installation box 21. Fixed rods 211 are installed at the four corner positions inside the installation box 21. The driving component 23 includes a fixed rotating shaft 231, a main gear 232 and a servo motor 233. The fixed rotating shaft 231 is fixedly arranged at the center of the front end of the installation box 21. The main gear 232 is fixedly arranged at the center of the fixed rotating shaft 231. The servo motor 233 is installed at the front end of the fixed rotating shaft 231, which can quickly cool the powder at different positions and better improve the efficiency.

[0024] As a further improvement of the present utility model, the bottom end of the cooling box 41 is installed on the upper side of the hydraulic oil pump 212. Two groups of fixed sleeves 411 are fixedly provided at both ends of the cooling box 41. The centers of the four groups of fixed sleeves 411 are sleeved on the fixed rod 211. The four walls of the segmented partition plate 42 are sealed on the upper side of the cooling box 41. The upper side of the segmented partition plate 42 is divided into five areas. Circular air holes 43 are evenly opened at equal distances in the five areas divided by the segmented partition plate 42. The diameters of the circular air holes 43 opened on the upper side of the segmented partition plate 42 gradually decrease from right to left, which can adjust the cooling speed to better cool the powder materials and improve the applicability of the device.

[0025] Working principle: When the powder materials on the cooler main body 1 need to be cooled, only need to power on and start the air cooler 32 on the right side of the installation box 21, then the cold air can be sent into the interior of the cooling box 41 through the four connecting hoses 33. Subsequently, the cold air blows onto the cooler main body 1 through the circular air holes 43 opened inside the segmented partition plate 42 to cool the powder materials. When it needs to be moved, only need to power on and start the servo motor 233 to drive the fixed rotating shaft 231 to rotate. When the fixed rotating shaft 231 rotates, it can drive the fixedly installed main gear 232 to engage with the bottom side rack plate 121 to move. When the main rack 232 moves, it can drive the installation box 21 to move. At the same time, the four moving wheels 213 provided at the bottom end of the installation box 21 move smoothly. When the powder materials need to be quickly cooled, only need to start the hydraulic oil pump 212 at the bottom side inside the installation box 21, then the segmented mechanism 4 can be raised to better cool the powder materials on the cooler main body 1. This is the entire working principle of the present utility model.

[0026] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A multi-powder material condition grate cooler step-by-step segmented cooling mechanism, comprising a grate cooler main body (1), characterized in that: A side square groove (11) is formed in the front side of the front end of the grate cooler main body (1). A U-shaped frame (12) is fixedly arranged inside the grate cooler main body (1). An adjusting mechanism (2) is arranged at the bottom end of the grate cooler main body (1). The adjusting mechanism (2) includes an installation box (21), a sub-gear (22) and a driving assembly (23). Two groups of sub-gears (22) are inserted into the rear wall of the installation box (21). The bottom ends of the two groups of sub-gears (22) are engaged inside the rear-end U-shaped frame (12). A driving assembly (23) is arranged at the front end of the installation box (21). A segmentation mechanism (4) is installed inside the installation box (21). The segmentation mechanism (4) includes a cooling box (41) and a segmentation partition (42). The segmentation partition (42) is fixedly arranged at the top end of the cooling box (41). Circular air holes (43) are formed on the surface of the segmentation partition (42). A temperature reduction mechanism (3) is installed outside the right end of the installation box (21). The temperature reduction mechanism (3) includes a fixing plate (31), a cold air blower (32) and a connecting hose (33). The cold air blower (32) is installed on the upper side of the fixing plate (31). Four groups of connecting hoses (33) are installed on the cold air blower (32). The left ends of the four groups of connecting hoses (33) are connected inside the cooling box (41).

2. The step-by-step segmented cooling mechanism of the grate cooler under the multi-powder material condition according to claim 1, characterized in that: A rack plate (121) is fixedly arranged inside the U-shaped frame (12), and the rack of the rack plate (121) is installed upward.

3. The step-by-step segmented cooling mechanism of the grate cooler for multi-powder material conditions according to claim 1, wherein: Four groups of moving wheels (213) are fixedly arranged at the bottom end of the installation box (21). A hydraulic oil pump (212) is installed at the center inside the installation box (21). Fixed rods (211) are installed at the four corner positions inside the installation box (21).

4. The step-by-step segmented cooling mechanism of the grate cooler for multi-powder material conditions according to claim 1, characterized in that: The driving assembly (23) includes a fixed rotating shaft (231), a main gear (232) and a servo motor (233). The fixed rotating shaft (231) is fixedly arranged at the center of the front end of the installation box (21). The main gear (232) is fixedly arranged at the center of the fixed rotating shaft (231). The servo motor (233) is installed at the front end of the fixed rotating shaft (231).

5. The step-by-step segmented cooling mechanism of a grate cooler under multi-powder material conditions according to claim 1, wherein: The bottom end of the cooling box (41) is installed on the upper side of the hydraulic oil pump (212). Two groups of fixed sleeves (411) are respectively fixedly arranged at both ends of the cooling box (41). The centers of the four groups of fixed sleeves (411) are sleeved on the fixed rods (211).

6. The step-by-step segmented cooling mechanism of the grate cooler under the condition of multiple powder materials according to claim 1, wherein: The four walls of the segmentation partition (42) are sealed on the upper side of the cooling box (41), and the upper side of the segmentation partition (42) is divided into five areas.

7. A step-by-step segmented cooling mechanism for a grate cooler under multi-powder material conditions according to claim 6, characterized in that: Circular air holes (43) are evenly arranged at equal distances in the five areas divided by the segmentation partition (42), and the diameters of the circular air holes (43) formed on the upper side of the segmentation partition (42) gradually decrease from right to left.

Citation Information

Patent Citations

  • High-temperature clinker rapid cooling mechanism of grate cooler

    CN213041034U