Online intelligent material cleaning device

Abstract

The utility model relates to the technical field of material cleaning devices, in particular to an online intelligent material cleaning device, provides an innovative online intelligent material cleaning device, and aims to solve the problems of material cleaning and transportation efficiency and convenience in places such as factories and warehouses. Whether materials exist below or not is detected through the inspection robot, the material suction head is controlled to clear the materials in the area where the materials exist, and the materials are cleared into the transport vehicle so as to be transported to the designated area. According to the device, the material suction machine is combined with the transport vehicle, so that materials are collected and transported in time after being cleaned, and the production efficiency and the operation convenience of workers are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of material cleaning devices, in particular to an online intelligent material cleaning device. Background Art

[0002] In the cement industry, there are problems such as material leakage in some equipment. Taking the fourth-generation grate cooler as an example, to solve the problem of difficult material cleaning after material leakage in the fourth-generation grate cooler, the environment in the lower air chamber of the grate cooler is complex, and manual cleaning has low efficiency. Moreover, online material cleaning cannot be carried out during equipment operation. After material leakage, it affects the normal operation of the equipment and may even cause the equipment to stop running in severe cases. By cleaning the material online, not only the risk of equipment shutdown is solved, but also the risk of manual entry for material cleaning is reduced. Content of the Utility Model

[0003] The purpose of the utility model is to provide an online intelligent material cleaning device to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the utility model provides the following technical solution: an online intelligent material cleaning device, including a slide rail, an inspection robot, a suction head, a transport vehicle, a suction machine, and a connecting hopper. One side of the top of the inner cavity of the transport vehicle is equipped with a suction machine. The input end of the suction machine is connected with a connecting pipe, and the other end of the connecting pipe is connected to the side of the inspection robot. An infrared camera is installed on the side surface of the inspection robot. The bottom end of the inspection robot is connected with a suction head through a connecting pipe. The top of the inspection robot is connected with the slide rail. A connecting hopper is arranged on the side of the transport vehicle.

[0005] Preferably, the connecting pipe is a flexible hose dragon and can be adjusted according to different conditions. The material of the connecting pipe is a rubber hose.

[0006] Preferably, a motor is installed inside the transport vehicle on the side of the suction machine, and the output end of the motor is connected to the suction machine.

[0007] Preferably, the output end of the suction machine is located above the connecting hopper.

[0008] Preferably, the side of the transport vehicle is connected to the side of the connecting hopper through an electromagnet, and a pressure sensor is installed at the bottom of the inner cavity of the connecting hopper.

[0009] Preferably, the slide rail is arranged directly above the material area.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: Traditionally, a suction machine and a transport vehicle are often used separately for material cleaning and transportation, which leads to unnecessary time waste and human resource waste in the production process. The utility model combines an inspection robot, a suction machine, and a transport vehicle, realizing the instant collection and transportation of materials after suction, greatly improving the production efficiency and the operation convenience of workers. Brief Description of the Drawings

[0011] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0012] Figure 2 It is a schematic diagram of the front structure of the present utility model.

[0013] In the figure: 1, slide rail; 2, inspection robot; 3, infrared camera; 4, suction head; 5, connecting pipe; 6, transport vehicle; 7, suction machine; 8, connecting hopper. Detailed Description of the Preferred Embodiment

[0014] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0015] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0016] In the description of the present utility model, it should also be noted that unless otherwise clearly defined and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0017] Please refer to Figure 1-2 , the present utility model provides a technical solution: an on-line intelligent material cleaning device, including a slide rail 1, an inspection robot 2, a suction head 4, a transport vehicle 6, a suction machine 7 and a connecting hopper 8. One side of the top inner cavity of the transport vehicle 6 is installed with a suction machine 7. The input end of the suction machine 7 is connected with a connecting pipe 5. The other end of the connecting pipe 5 is connected to the side surface of the inspection robot 2. The side surface of the inspection robot 2 is installed with an infrared camera 3. The bottom end of the inspection robot 2 is connected with a suction head 4 through a connecting pipe 4. The top of the inspection robot 2 is connected with the slide rail 1. The side surface of the transport vehicle 6 is provided with a connecting hopper 8.

[0018] Furthermore, the connecting pipe 5 is a flexible hose, which is adjusted according to different conditions, and the connecting pipe 5 is made of cow tendon tube.

[0019] Furthermore, a motor is installed on the side of the suction machine 7 inside the transport vehicle 6, and the output end of the motor is connected to the suction machine 7.

[0020] Furthermore, the output end of the suction machine 7 is located above the connection bucket 8.

[0021] Furthermore, the side of the transport vehicle 6 is connected to the side of the connecting bucket 8 through an electromagnet. A pressure sensor is installed at the bottom of the inner cavity of the connecting bucket 8. The pressure sensor is used to detect whether the connecting bucket 8 is full of transport weight. When the preset weight is reached, the electromagnet disconnects the full connecting bucket 8 and reconnects the empty connecting bucket 8.

[0022] Furthermore, the slide rail 1 is arranged directly above the material area.

[0023] Working Principle: Inspection robot 2 uses infrared camera 3 to detect the presence of material in the area below. If material is present, inspection robot 2 transmits a signal to suction machine 6, which activates the suction machine 6 and transports the material through suction head 4 and connecting pipe 5 to connecting bucket 8 of transport vehicle 6. Connecting bucket 8 can be separated from transport vehicle 6 and transported to a designated area according to settings. This enables the immediate collection and transportation of material after suction, greatly improving material cleaning efficiency, reducing the risk of manual cleaning, and also enabling online material cleaning.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An online intelligent material cleaning device, comprising a slide rail (1), an inspection robot (2), a suction head (4), a transport vehicle (6), a suction machine (7) and a connecting hopper (8), characterized in that: A suction machine (7) is installed on one side of the top of the inner cavity of the transport vehicle (6), the input end of the suction machine (7) is connected to a connecting pipe (5), the other end of the connecting pipe (5) is connected to the side of the inspection robot (2), an infrared camera (3) is installed on the side surface of the inspection robot (2), the bottom end of the inspection robot (2) is connected to a suction head (4) through the connecting pipe (5), the top of the inspection robot (2) is connected to the slide rail (1), and a connecting bucket (8) is provided on the side of the transport vehicle (6).

2. The on-line intelligent material cleaning device according to claim 1, wherein: The connecting pipe (5) is a flexible hose, which is adjusted according to different conditions. The connecting pipe (5) is made of a tendon tube.

3. An online intelligent material cleaning device according to claim 1, characterized in that: A motor is installed on the side of the suction machine (7) inside the transport vehicle (6), and the output end of the motor is connected to the suction machine (7).

4. An online intelligent material cleaning device according to claim 1, characterized in that: The output end of the suction machine (7) is located above the connection bucket (8).

5. An online intelligent material cleaning device according to claim 1, characterized in that: The side of the transport vehicle (6) is connected to the side of the connecting bucket (8) via an electromagnet, and a pressure sensor is installed at the bottom of the inner cavity of the connecting bucket (8).

6. An online intelligent material cleaning device according to claim 1, characterized in that: The slide rail (1) is arranged directly above the material area.

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