Hot-water bag quality evaluation device

By designing a hot water bag quality evaluation device and using servo cylinders and high-precision sensors for strength detection, the problem of hot water bag quality and safety evaluation is solved, and fast and accurate quality inspection and evaluation is achieved, reducing safety hazards.

CN223166512UActive Publication Date: 2025-07-29INTERTEK TESTING SERVICES
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Patent Information

Application Number
CN202422146554.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-29
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

It is difficult for the prior art to effectively detect and evaluate the quality and safety performance of hot water bags, especially the quality problems of accessories, such as plastic accessories that are prone to falling off, cracking, deformation, and unqualified joint bonding strength, resulting in safety hazards.

Method used

A quality evaluation device including servo cylinders, force sensors, upper pressure plates, down pressure plates, profile frames and PLC control cabinets is designed. High-precision servo cylinders and sensors are used to detect the strength of the hot water bag, adapt to different shapes and sizes, and achieve fast and accurate quality evaluation.

Benefits of technology

It has achieved rapid and accurate quality assessment of hot water bags, can discover product defects, maximize and reduce safety risks, and provide guarantees for product quality and market circulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hot-water bag quality evaluation device, which comprises a servo electric cylinder, a force value sensor, an upper pressure plate, a lower pressure plate, a profile frame and a PLC (Programmable Logic Controller) control cabinet, and is characterized in that the servo electric cylinder is vertically arranged on the profile frame; one end of the force value sensor is connected with a lead screw nut of the servo electric cylinder, and the other end of the force value sensor is connected with the upper pressure plate; the lower pressure plate is arranged on the bottom plate of the profile frame and is positioned below the upper pressure plate; and the PLC control cabinet is in signal or electric connection with the servo electric cylinder 1 and the force value sensor. According to the utility model, by detecting the strength of the hot-water bag, the defects of the hot-water bag can be seen, so that the design, load bearing and use of accessories at key parts of the hot-water bag can be comprehensively evaluated, and the possible risks of the hot-water bag can be reduced to the maximum extent; the test can be quickly carried out only by single-person operation, the efficiency is high, the data is accurate, and the reproducibility is good; the device is suitable for testing hot-water bags with various shapes and sizes in the market.
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Description

Technical Field

[0001] The utility model relates to the technical field of durability test equipment for hot water bags. Background Art

[0002] As a commonly used household daily necessity, the hot water bag has been in a high position both in the domestic market and in terms of export volume. However, in recent years, the number of cases where hot water bags have been reported has been increasing day by day, and among them, cases with potential safety hazards in the quality of accessories and the main body account for 80%. These quality problems of spare parts mainly include: 1. Plastic accessories are prone to falling off, cracking, deforming, and malfunctioning; 2. The unqualified bonding strength of the joints of the main body is an important cause of cracking and injury.

[0003] Therefore, it is necessary to develop a professional quality and safety test equipment to test and evaluate the strength of the hot water bag, such as the product structure, load-bearing capacity, and quality and safety performance of accessories at key parts, so as to minimize the potential risks of the product and thus play a role in escorting before the product enters the market. Content of the Utility Model

[0004] The purpose of the utility model is to provide a reliable hot water bag quality evaluation device for the current market demand, and effectively detect and evaluate the quality and safety of the product.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A hot water bag quality evaluation device includes a servo electric cylinder, a force value sensor, an upper pressing plate, a lower pressing plate, a profile frame, and a PLC control cabinet. The servo electric cylinder is vertically arranged on the profile frame; one end of the force value sensor is connected to the lead screw nut of the servo electric cylinder, and the other end is connected to the upper pressing plate; the lower pressing plate is arranged on the bottom plate of the profile frame and is located below the upper pressing plate; the PLC control cabinet is signal or electrically connected to the servo electric cylinder 1 and the force value sensor.

[0007] Further, the servo electric cylinder is a folding high-precision electric cylinder with a stroke of 300 mm.

[0008] Further, the force value sensor is a 5000N high-precision sensor with an accuracy of 0.01%.

[0009] Further, one side of the lower pressing plate is provided with a U-shaped groove.

[0010] Further, the profile frame is an aluminum profile frame, and anti-slip feet are provided at the four corners of its bottom plate.

[0011] Advantages of the Utility Model

[0012] The hot water bag quality assessment device provided by the utility model controls the stroke, speed, time, force value and number of tests of the upper pressing block through a servo electric cylinder, and only requires single-person operation to quickly conduct tests, with high efficiency, accurate data and good reproducibility.

[0013] By detecting the strength of the hot water bag, the utility model can identify product defects, thereby comprehensively evaluating the design, load-bearing capacity and use of key component parts of the hot water bag, minimizing the possible risks of the product, and providing guarantee for product quality and market circulation.

[0014] The structural design of the utility model can adapt to the testing of hot water bags of various shapes and sizes, and is also very easy to operate.

[0015] The technical solution of the utility model will be illustrated by way of examples in conjunction with the accompanying drawings and embodiments. Description of the Drawings

[0016] Figure 1 is a front side view structural schematic diagram of the hot water bag quality assessment device provided by the embodiment of the utility model.

[0017] Description of the reference numerals in the drawings:

[0018] 1 servo electric cylinder, 2 force value sensor, 3 upper pressing plate, 4 lower pressing plate, 401 groove

[0019] 5 profile frame, 6 PLC control cabinet, 7 anti-slip feet Detailed Description of the Embodiment

[0020] The specific embodiments described herein are only used to explain the technical solution of this patent, rather than limiting the disclosed technical solution. Additionally, it should be noted that for the sake of convenience of description, only parts related to the technical solution of this application are shown in the drawings, rather than all structures.

[0021] Before discussing the exemplary embodiments in more detail, it should be mentioned that if the structures of the equipment components and / modules mentioned in the embodiments are not described in detail, they can be understood by those skilled in the art according to the existing public technologies or are commercially available products.

[0022] As Figure 1 shown, the hot water bag quality assessment device provided by this embodiment includes a servo electric cylinder 1, a force value sensor 2, an upper pressing plate 3, a lower pressing plate 4, a profile frame 5 and a PLC control cabinet 6. The servo electric cylinder 1 is vertically arranged on the profile frame 5; one end of the force value sensor 2 is connected to the lead screw nut of the servo electric cylinder 1, and the other end is connected to the upper pressing plate 3; the lower pressing plate 4 is arranged on the bottom plate of the profile frame 5 and is located below the upper pressing plate 3; the PLC control cabinet 6 is in signal or electrical connection with the servo electric cylinder 1 and the force value sensor 2.

[0023] To meet various levels of quality standards, the above-mentioned servo electric cylinder 1 is preferably a folding high-precision electric cylinder with a stroke of 300 mm. The above-mentioned force value sensor 2 is preferably a 5000N high-precision sensor with an accuracy of 0.01%.

[0024] To keep the hot water bag sample relatively stable and immobile during the test, a preferred solution is to provide a U-shaped groove 401 on one side of the lower pressing plate 4; during the test, the water inlet of the hot water bag is snapped into the groove 401.

[0025] To further improve the load-bearing capacity and stability of the entire device, an aluminum profile is preferably used as the support structure of the profile frame 5. In addition, anti-slip feet 7 are provided at the four corners of the bottom plate of the profile frame 5.

[0026] When testing with the hot water bag quality evaluation device of the above-mentioned embodiment, first set different test times, downward pressure values, and holding times according to the required hot water bag quality level evaluation criteria; then adjust the upper pressing block to an appropriate height, place the sample on the lower pressing block; and then start the device to start the test. Stop the machine after reaching the set number of times.

Claims

1. A hot water bag quality assessment device, characterized in that: It includes a servo electric cylinder (1), a force value sensor (2), an upper pressing plate (3), a lower pressing plate (4), a profile frame (5) and a PLC control cabinet (6). The servo electric cylinder (1) is vertically arranged on the profile frame (5); one end of the force value sensor (2) is connected to the screw nut of the servo electric cylinder (1), and the other end is connected to the upper pressing plate (3); the lower pressing plate (4) is arranged on the bottom plate of the profile frame (5) and is located below the upper pressing plate (3); the PLC control cabinet (6) is signal or electrically connected to the servo electric cylinder (1) and the force value sensor (2).

2. The hot water bag quality evaluation device according to claim 1, characterized in that: The servo electric cylinder (1) is a folding type high-precision electric cylinder with a stroke of 300 mm.

3. The hot water bag quality assessment device according to claim 1, characterized in that: The force value sensor (2) is a 5000 N sensor with an accuracy of 0.01%.

4. The hot water bag quality evaluation device according to claim 1, characterized in that: One side of the lower pressing plate (4) is provided with a U-shaped groove (401).

5. The hot water bag quality assessment device according to claim 1, characterized in that: The profile frame (5) is an aluminum profile frame.

6. The hot water bag quality evaluation device according to any one of claims 1-5, characterized in that: Anti-slip feet (7) are provided at the four corners of the bottom plate of the profile frame (5).