Waterproof wire harness plug

Through the integrated molded waterproof rubber sleeve and fitting mechanism design, the problem of complex assembly and low reliability of waterproof harness plugs in humid environments is solved, and the effect of simplifying assembly and improving sealing is achieved.

CN223167760UActive Publication Date: 2025-07-29WENZHOU JIAZE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422424129.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-29
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

When used outdoors or in humid environments, existing waterproof wiring harness plugs have problems such as complex assembly and low reliability, especially the sealing ring is prone to aging or failure, which cannot effectively prevent moisture from infiltration, resulting in short circuits or equipment damage.

Method used

The integrated waterproof rubber sleeve is adopted, including a rubber sleeve ring, connecting piece and wire inlet rubber cover, which is connected to the plug housing through a fitting mechanism to ensure sealing, reduce the number of components, and simplify the assembly process.

Benefits of technology

Improves waterproof performance and product reliability, simplifies the assembly process, enhances the sealing effect, reduces the chance of human error, and improves long-term stability and service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waterproof wire harness plug, which comprises a plug shell, the plug shell comprises a butt joint section and a wire inlet section, the wire inlet section is provided with a first wire inlet hole, the waterproof wire harness plug also comprises a waterproof rubber sleeve, the waterproof rubber sleeve comprises a rubber sleeve ring, a connecting sheet and a wire inlet rubber cover which are integrally formed, the rubber sleeve ring is sleeved in an annular groove of the butt joint section, and the connecting sheet is connected with the wire inlet rubber cover. The outer ring of the rubber sleeve ring is at least provided with two convex rings, the outer wall of the plug shell is provided with a connecting groove for accommodating the connecting sheet, the wire inlet rubber cover wraps the upper end surface and the right side end surface of the wire inlet section, and an embedding mechanism for connecting the wire inlet section with the wire inlet rubber cover is arranged between the wire inlet section and the wire inlet rubber cover. The wire inlet rubber cover is provided with a second wire inlet hole corresponding to the first wire inlet hole. By introducing the integrally formed waterproof rubber sleeve, the plug can provide good waterproof protection at the butt joint section and the wire inlet section. Due to the design of the integrally-formed waterproof rubber sleeve, the waterproof performance is improved, the number of assemblies is reduced, the assembly process is simplified, and therefore the production efficiency and the product reliability are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness plugs, and particularly to a waterproof wire harness plug. Background Art

[0002] With the wide application of electronic devices, the requirements for electrical connection components are getting higher and higher, especially for devices working outdoors or in humid environments. As an indispensable part of the electrical system, the performance of wire harness plugs directly affects the stability and safety of the entire system. Especially in application scenarios involving underwater, rainy days or other humid environments, ordinary wire harness plugs often cannot meet the waterproof requirements, easily leading to short circuits and even equipment damage.

[0003] Existing waterproof wire harness plugs usually use a variety of independent components to achieve the waterproof function, such as setting sealing rings or tape winding on the outer ring of the docking section and the outer ring of the incoming line section as well as the incoming line hole of the plug. However, these methods have certain limitations:

[0004] 1. Complex assembly: The multi-component design increases the steps and time costs in the assembly process, and each component needs to be installed separately, increasing the possibility of errors.

[0005] 2. Low reliability: The sealing ring or other external sealing materials may age or lose elasticity over time, thus reducing the waterproof effect; in addition, in harsh conditions such as large temperature changes or mechanical vibration environments, it is also easy to cause sealing failure.

[0006] Therefore, it is necessary to develop a new structure of waterproof wire harness plug, which can simplify the assembly process, reduce costs, and improve the reliability and stability of long-term use while ensuring good waterproof performance. Content of the Utility Model

[0007] In view of the deficiencies in the background art, the utility model provides a waterproof wire harness plug.

[0008] The technical solution adopted by the utility model is: a waterproof wire harness plug, including a plug housing, the plug housing includes a docking section and an incoming line section, the incoming line section is provided with a first incoming line hole, and further includes a waterproof rubber sleeve, the waterproof rubber sleeve includes an integrally formed rubber sleeve ring, a connecting piece and an incoming line rubber cover, the rubber sleeve ring is sleeved in the annular groove of the docking section, and at least two convex rings are provided on the outer circle of the rubber sleeve ring, a connecting groove for accommodating the connecting piece is provided on the outer wall of the plug housing, the incoming line rubber cover covers the upper end face and the right end face of the incoming line section, an engaging mechanism for connecting the incoming line section and the incoming line rubber cover is provided between the incoming line section and the incoming line rubber cover, and a second incoming line hole corresponding to the first incoming line hole is provided on the incoming line rubber cover.

[0009] Further, the fitting mechanism includes a "-" shaped step and a wedge-shaped boss provided on the upper end surface of the incoming line segment, and a "-" shaped groove and a wedge-shaped groove are provided on the incoming line rubber cover and are fitted with the above-mentioned "-" shaped step and wedge-shaped boss respectively.

[0010] Further, a sealing boss is provided on the end surface of the incoming line segment below the first incoming line hole, a "-" shaped concave surface is provided on the sealing boss, and a "-" shaped convex surface adapted to the above-mentioned "-" shaped concave surface is provided on the incoming line rubber cover.

[0011] Further, fixed steps are provided on the front and rear sides of the plug housing, "T"-shaped fixing holes are provided on the fixed steps, and "T"-shaped connectors connected to the above-mentioned "T"-shaped fixing holes are provided on the incoming line rubber cover.

[0012] Further, a connection notch is provided at the right end of the fixed step, and a right-angle hook connected to the connection notch is provided on the incoming line rubber cover.

[0013] Further, a connection buckle is provided on the lower end surface of the plug housing, and a return spring piece with a "V" - shaped structure is arranged between the connection buckle and the plug housing.

[0014] Further, a directional groove is provided on the upper end surface of the docking segment.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. Enhance waterproof performance: In this application, an integrally formed waterproof rubber sleeve is introduced. The rubber sleeve includes three parts: a rubber sleeve ring, a connecting piece, and an incoming line rubber cover. At least two convex rings are provided on the rubber sleeve ring, which can effectively improve the sealing performance between the stage part and the socket. In addition, the design of the incoming line rubber cover also ensures good sealing at the incoming line port, thereby greatly improving the resistance of the entire plug assembly to moisture intrusion.

[0017] 2. Simplify the assembly process: The integrally formed waterproof rubber sleeve is used instead of the traditional multi-component assembly method, reducing the number of independent parts required for assembly, making the production process more concise and efficient. At the same time, due to the preset matching relationship between the components, rapid and accurate installation positioning can be achieved, greatly reducing the probability of human errors and shortening the total assembly time.

[0018] 3. Improve product consistency and reliability: The integrated design eliminates quality fluctuation problems caused by differences in materials or processing in different batches, ensuring the consistency between each finished product; moreover, this structural form can better resist the influence of external environmental factors (such as temperature changes, mechanical impacts, etc.), further enhancing the long-term stability and service life of the product.

[0019] In addition to the purposes, features, and advantages described above, the present utility model has other purposes, features, and advantages. The following will refer to the accompanying drawings to further describe the present utility model in detail. Description of the Drawings

[0020] Figure 1 It is a schematic structural diagram of the present utility model.

[0021] Figure 2 It is a schematic diagram of the plug housing.

[0022] Figure 3 It is a schematic diagram of the lower side of the plug housing.

[0023] Figure 4 It is a schematic diagram of the waterproof rubber sleeve.

[0024] Figures 1 - 4 In the figure: 1. Plug housing; 2. Docking section; 3. Inlet wire section; 4. First inlet wire hole; 5. Waterproof rubber sleeve; 6. Rubber sleeve ring; 7. Connecting piece; 8. Inlet wire rubber cover; 9. Annular groove; 10. Convex ring; 11. Connecting groove; 12. Second inlet wire hole; 13. "One"-shaped step; 14. Wedge-shaped boss; 15. "One"-shaped groove; 16. Wedge-shaped groove; 17. "One"-shaped concave surface; 18. "One"-shaped convex surface; 19. Fixed step; 20. "T"-shaped fixing hole; 21. "T"-shaped connecting head; 22. Connecting notch; 23. Right-angle hook; 24. Connecting buckle ring; 25. Return spring piece; 26. Orientation groove; 27. Sealing boss. Detailed Embodiment

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, the directional indications are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.

[0027] The present utility model provides a waterproof wire harness plug.

[0028] In this embodiment, refer to Figures 1 - 4, the waterproof wire harness plug includes a plug housing 1. The plug housing 1 includes a docking section 2 and a wire inlet section 3. A first wire inlet hole 4 is provided on the wire inlet section 3. It also includes a waterproof rubber sleeve 5. The waterproof rubber sleeve 5 includes an integrally formed rubber sleeve ring 6, a connecting piece 7, and a wire inlet rubber cover 8. The rubber sleeve ring 6 is sleeved in the annular groove 9 of the docking section, and at least two convex rings 10 are provided on the outer ring of the rubber sleeve ring. A connecting groove 11 for accommodating the connecting piece is provided on the outer wall of the plug housing 1. The wire inlet rubber cover covers the upper end face and the right end face of the wire inlet section. An engaging mechanism for connecting the wire inlet section and the wire inlet rubber cover is provided between the wire inlet section and the wire inlet rubber cover. A second wire inlet hole 12 corresponding to the first wire inlet 4 hole is provided on the wire inlet rubber cover.

[0029] In the above technical solution, by introducing an integrally formed waterproof rubber sleeve, the plug can provide good waterproof protection for the docking section and the wire inlet section. The design of the integrally formed waterproof rubber sleeve not only improves the waterproof performance but also reduces the number of components and simplifies the assembly process, thereby improving the production efficiency and product reliability.

[0030] At least two convex rings are provided on the outer ring of the rubber sleeve ring of the waterproof rubber sleeve, which plays a double sealing effect and improves the sealing effect of the docking section. In addition, a second wire inlet hole is provided on the wire inlet rubber cover. The second wire inlet hole corresponds to the first wire inlet hole on the wire inlet section. The wire passes through the second wire inlet hole, and there is an interference fit between the second wire inlet hole and the wire, which can improve the sealing effect at the wire inlet hole of the wire inlet section and achieve a good dust and waterproof effect.

[0031] In addition, the connection between the waterproof rubber sleeve and the plug housing is positioned and fitted through an engaging mechanism, which can ensure the connection stability between the two.

[0032] Specifically, the engaging mechanism includes a "one"-shaped step 13 and a wedge-shaped boss 14 provided on the upper end face of the wire inlet section. The wire inlet rubber cover is provided with a "one"-shaped groove 15 and a wedge-shaped groove 16 that are respectively engaged with the above "one"-shaped step 13 and wedge-shaped boss 14.

[0033] In this embodiment, the design of the "one"-shaped step and the wedge-shaped boss cooperating with the "one"-shaped groove and the wedge-shaped groove enables the wire inlet rubber cover to be firmly fixed on the wire inlet section, enhancing the sealing performance and mechanical connection strength between the two. This helps prevent water penetration and loosening or falling off caused by vibration.

[0034] Specifically, a sealing boss 27 is provided on the end face of the wire inlet section below the first wire inlet hole. A "one"-shaped concave surface 17 is provided on the sealing boss 27. The wire inlet rubber cover is provided with a "one"-shaped convex surface 18 that is adapted to the above "one"-shaped concave surface 17.

[0035] In this embodiment, a sealing boss with a "one" - shaped concave surface is adapted to the "one" - shaped convex surface on the inlet rubber cover, further enhancing the sealing effect around the inlet hole and ensuring the safety of electrical connection.

[0036] Specifically, fixed steps 19 are provided on the front and rear sides of the plug housing. "T" - shaped fixing holes 20 are provided on the fixed steps 19, and a "T" - shaped connector 21 for connecting with the above - mentioned "T" - shaped fixing holes 20 is provided on the inlet rubber cover.

[0037] In this embodiment, by providing fixed steps on both sides of the plug housing and equipped with "T" - shaped fixing holes, and cooperating with the "T" - shaped connectors on the inlet rubber cover, additional fixing points are provided, increasing the stability and tensile resistance of the entire plug structure, and also facilitating quick positioning during installation.

[0038] Specifically, a connection notch 22 is provided at the right end of the fixed step, and a right - angle hook 23 for connecting with the connection notch is provided on the inlet rubber cover.

[0039] In this embodiment, the combination of the connection notch at the right end of the fixed step and the right - angle hook on the inlet rubber cover forms a more secure and easily detachable locking mechanism. This design ensures a good connection state even under strong external forces, while also facilitating maintenance and component replacement.

[0040] Specifically, a connection buckle 24 is provided on the lower end surface of the plug housing, and a return spring piece 25 with a "V" - shaped structure is arranged between the connection buckle 24 and the plug housing.

[0041] In this embodiment, the connection buckle located on the lower end surface of the plug housing and the return spring piece with a "V" - shaped structure work together to enable effective connection with other devices or cables, and can automatically return to the original position after disconnection, improving the convenience and durability of use.

[0042] Specifically, a directional groove 26 is provided on the upper end surface of the docking section.

[0043] In this embodiment, the additional directional groove on the upper end surface of the docking section helps to correctly align the two plug parts to be connected, avoiding potential risks caused by incorrect insertion. At the same time, it can also serve as an auxiliary fixing device to increase the pressure on the contact surface and improve the quality and stability of the electrical connection.

[0044] Dear technicians, please note that although the present utility model has been described according to the above - mentioned specific embodiments, the idea of the present utility model is not limited to this utility model only. Any modification using the idea of the present utility model will be included in the scope of protection of this patent right.

Claims

1. A waterproof wire harness plug, comprising a plug housing, the plug housing including a docking section and an inlet section, and a first inlet hole being provided on the inlet section, characterized in that: It further includes a waterproof rubber sleeve, which includes an integrally formed rubber sleeve ring, a connecting piece, and an inlet rubber cover. The rubber sleeve ring is sleeved in the annular groove of the docking section, and at least two convex rings are provided on the outer circle of the rubber sleeve ring. A connecting groove for accommodating the connecting piece is provided on the outer wall of the plug housing. The inlet rubber cover covers the upper end face and the right end face of the inlet section. An engaging mechanism for connecting the inlet section and the inlet rubber cover is provided between the inlet section and the inlet rubber cover. A second inlet hole corresponding to the first inlet hole is provided on the inlet rubber cover.

2. The waterproof wiring harness plug according to claim 1, characterized in that: The engaging mechanism includes a "one"-shaped step and a wedge-shaped boss provided on the upper end face of the inlet section. A "one"-shaped groove and a wedge-shaped groove that are mutually engaged with the above-mentioned "one"-shaped step and wedge-shaped boss are provided on the inlet rubber cover.

3. The waterproof wiring harness plug according to claim 1, characterized in that: A sealing boss is provided on the end face of the inlet section below the first inlet hole. A "one"-shaped concave surface is provided on the sealing boss. A "one"-shaped convex surface that is adapted to the above-mentioned "one"-shaped concave surface is provided on the inlet rubber cover.

4. The waterproof wiring harness plug according to claim 1, characterized in that: Fixed steps are provided on the front and rear sides of the plug housing. A "T"-shaped fixing hole is provided on the fixed step. A "T"-shaped connecting head for connecting with the above-mentioned "T"-shaped fixing hole is provided on the inlet rubber cover.

5. The waterproof wire harness plug according to claim 4, wherein: A connecting notch is provided at the right end of the fixed step. A right-angle hook for connecting with the connecting notch is provided on the inlet rubber cover.

6. The waterproof wiring harness plug according to claim 1, characterized in that: A connecting buckle ring is provided on the lower end face of the plug housing. A return spring piece with a "V"-shaped structure is arranged between the connecting buckle ring and the plug housing.

7. The waterproof wire harness plug according to claim 1, characterized in that: A directional groove is provided on the upper end face of the docking section.