Adjustable photovoltaic frame connecting corner brace

By introducing adjusting thimbles and adding fixing parts into the photovoltaic frame connection angle code, the problem of size difference between single-glass components and double-glass components is solved, and the stable connection and life span of multiple components are achieved.

CN223168277UActive Publication Date: 2025-07-29ZHEJIANG HENGYIDA COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202421593334.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-07-29
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The connection angle code of existing photovoltaic modules cannot adapt to the size difference between single-glass and double-glass components, resulting in unstable connections and shortened service life.

Method used

An adjustable photovoltaic frame connection angle code is designed. By setting adjustment thimble, positioning jack and stress grooves in the angle code connection body, the component width is adjusted, and the strength of the positioning jack is enhanced by adding a fixed shape to avoid deformation.

Benefits of technology

It improves the scope of application and stability of connection angle codes, extends service life, and reduces weight and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an adjustable photovoltaic frame connecting corner brace, which relates to the technical field of corner braces, and comprises a corner brace connecting body, the bending part of which is provided with a stress groove; two adjusting support cylinders are fixedly mounted in the corner connector; a positioning bolt rod is mounted in the adjusting supporting cylinder in a threaded manner; an adjusting ejector pin is arranged in the corner connector; and a positioning chuck is arranged on the inner side of the corner connector. The length of the adjusting ejector pin can be matched with the width of a frame assembly used in cooperation with the adjusting ejector pin, so that the size of the connecting corner connector can be adjusted adaptively according to the style of the connected assembly, the application range of the connecting corner connector is widened, and the problem that the structure of the corner connector is fixed during use is solved. However, the photovoltaic module is divided into a single-glass module and a double-glass module, and the sizes of the single-glass module and the double-glass module are different, so that the problem that the connecting corner brace cannot meet the connecting requirements of various module frames is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of corner codes, in particular to an adjustable corner code for connecting photovoltaic frames. Background Technique

[0002] When assembling photovoltaic modules, photovoltaic frames are required to wrap and protect the photovoltaic modules, and when the photovoltaic frames wrap the photovoltaic modules, corner codes are needed to connect the photovoltaic frames. For example, the patent with the application number: CN202023163292.0 discloses a corner code with an introduction ramp. The corner code includes: two plug-in terminals arranged in an L shape. The plug-in terminal includes: a corner code head and a locking body, and an introduction ramp is arranged on the side of the locking body. The structure of the utility model is simple, and an introduction ramp is arranged on the side of the locking body, so that the corner code can be quickly inserted into the hole of the to-be-connected frame. However, when the existing corner codes such as the above are in use, their structures are relatively fixed. Since photovoltaic modules are divided into single-glass modules and double-glass modules, and there are differences in the sizes of the two types of modules, the corner codes such as the above cannot meet the connection requirements of the frames of multiple modules. Therefore, the utility model improves a corner code that can adapt to connect the frames of single-glass and double-glass modules. Summary of the Invention

[0003] The embodiment of the present disclosure relates to an adjustable corner code for connecting photovoltaic frames. By adjusting the setting of the ejector pin, it can solve the problem of the narrow application range of the existing corner codes. And because the stress groove is composed of an irregular shape, not only the weight of this connecting corner code is reduced, the cost is reduced, but also the occurrence of stress concentration is reduced, and the service life of this connecting corner code is prolonged.

[0004] In the first aspect of the present disclosure, an adjustable corner code for connecting photovoltaic frames is provided, specifically including: a corner code connecting body, the corner code connecting body is in an L-shaped structure; a stress groove is opened at the bending part of the corner code connecting body; the stress groove is in an irregular shape; two adjusting support cylinders are fixedly installed inside the corner code connecting body; a positioning bolt rod is installed in the adjusting support cylinder by threads; a torsion wheel is fixed at one end of the positioning bolt rod; an adjusting ejector pin is arranged at the inner position of the corner code connecting body; a positioning chuck is arranged on the inner side of the corner code connecting body.

[0005] In at least some embodiments,

[0006] The outer side of the positioning chuck is in an inclined structure; a fixing and shaping groove is opened inside the positioning chuck; the fixing and shaping groove is in an annular structure; a fixing and shaping part is also slidably installed inside the corner code connecting body; the fixing and shaping part is located inside the positioning chuck; the fixing and shaping part is a cylindrical structure with openings on both sides.

[0007] In at least some embodiments,

[0008] A tension spring is jointly installed between the inside of the fixing and shaping member and the inside of the corner code connecting body; a restricted positioning rod is fixedly installed at the central position on the inner side of the fixing and shaping member; the restricted positioning rod is of a cylindrical structure; a limiting jack is opened on the circumferential outer wall of the restricted positioning rod; the other end of the positioning bolt rod is inserted into the inside of the limiting jack.

[0009] In at least some embodiments,

[0010] After the positioning bolt rod is rotated, one end of the positioning bolt rod will slide out from the inside of the limiting jack; after one end of the positioning bolt rod slides out from the inside of the limiting jack, the restricted positioning rod and the fixing and shaping member will move outward under the action of the tension spring; after the fixing and shaping member moves outward to a certain position, the fixing and shaping member will be inserted into the inside of the fixing and shaping groove.

[0011] The utility model provides an adjustable photovoltaic frame connecting corner code, which has the following beneficial effects:

[0012] (1) An adjusting thimble is arranged in the utility model. During the preparation of the connecting corner code by using a mold, the thimble on the thimble plate in the mold can be directly used to push the adjusting thimble during demolding according to the use requirements, so that the length of the adjusting thimble can be adapted to the width of the frame assembly used in a matching manner. In this way, the connecting corner code can be adjusted in size according to the style of the connected component, and the application range of the connecting corner code is improved.

[0013] (2) A fixing and shaping member is arranged in the utility model. After the positioning chuck is inserted into the insertion hole inside the frame, the fixing and shaping member is inserted into the inside of the fixing and shaping groove. By inserting the fixing and shaping member, the strength of the positioning chuck is enhanced, and it is avoided that the positioning chuck made of elastic material is deformed over time, resulting in that the positioning chuck cannot be firmly inserted into the insertion hole in the frame. In this way, the service life and the use stability of the connecting corner code can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.

[0015] The drawings in the following description only relate to some embodiments of the present utility model, and do not limit the present utility model.

[0016] In the drawings:

[0017] Figure 1 A schematic diagram showing the structure of the adjusting thimble in the extended state of the present application is shown;

[0018] Figure 2Shows the schematic structural diagram of the adjusting thimble not extending state of the present application;

[0019] Figure 3 Shows the Figure 2 side view structural diagram of;

[0020] Figure 4 Shows the schematic semi-sectional structural diagram of the corner code connector of the present application;

[0021] Figure 5 Shows the schematic semi-sectional structural diagram of the positioning chuck of the present application;

[0022] Figure 6 Shows the schematic structural diagram of the restricted positioning rod and the positioning bolt rod of the present application;

[0023] List of reference numerals

[0024] 1. Corner code connector; 2. Stress groove; 3. Adjusting support cylinder; 4. Positioning bolt rod; 5. Positioning chuck; 6. Adjusting thimble; 7. Reinforcing and shaping groove; 8. Reinforcing and shaping part; 9. Tension spring; 10. Restricted positioning rod; 11. Limit jack. Detailed implementation manners

[0025] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0026] Please refer to Figures 1 to 6 :

[0027] Embodiment 1:

[0028] The present utility model provides an adjustable photovoltaic frame connection corner code, including: a corner code connector 1, the corner code connector 1 is an L-shaped structure; a stress groove 2 is provided at the bending part of the corner code connector 1; the stress groove 2 is of an irregular shape; two adjusting support cylinders 3 are fixedly installed inside the corner code connector 1; a positioning bolt rod 4 is threadedly installed inside the adjusting support cylinder 3; a torsion wheel is fixed at one end of the positioning bolt rod 4; an adjusting thimble 6 is arranged at the inner position of the corner code connector 1; a positioning chuck 5 is arranged inside the corner code connector 1.

[0029] The corner code connector 1, the positioning chuck 5 and the adjusting thimble 6 are made of a composite limit-enhanced thermoplastic resin, so the corner code connector 1, the positioning chuck 5 and the adjusting thimble 6 have certain strength and toughness;

[0030] The manufacturing process of the stress groove 2 is as follows: First, two irregular figures symmetrically distributed are set at the side cross-section of the angle code connector 1, and then obtained through the thermoforming process;

[0031] After the stress groove 2 is opened, the overall quality of this connecting angle code can be significantly reduced. And since the cross-section of the stress groove 2 is composed of multiple irregular curves, and the connection between the curves is transitioned through smooth curves, the situation of local stress concentration can be avoided, and to a certain extent, the service life of the angle code is increased.

[0032] Example 2, on the basis of Example 1,

[0033] The outer side of the positioning chuck 5 is of an inclined structure; a fixing and shaping groove 7 is opened inside the positioning chuck 5; the fixing and shaping groove 7 is of an annular structure; a fixing and shaping part 8 is also slidably installed inside the angle code connector 1; the fixing and shaping part 8 is located inside the positioning chuck 5; the fixing and shaping part 8 is of a cylindrical structure with openings on both sides; a tension spring 9 is jointly embedded between the inside of the fixing and shaping part 8 and the inside of the angle code connector 1; a limited positioning rod 10 is fixedly installed at the center position on the inner side of the fixing and shaping part 8.

[0034] After connecting the angle code connector 1 with the photovoltaic frame, the positioning chuck 5 will be stuck into the insertion hole of the photovoltaic frame. At this time, by rotating the positioning bolt rod 4, one end of the positioning bolt rod 4 slides out from the inside of the limit insertion hole 11, canceling the limit of the positioning bolt rod 4 on the limited positioning rod 10, so that the limited positioning rod 10 and the fixing and shaping part 8 move outward under the action of the tension spring 9, and the fixing and shaping part 8 is inserted into the inside of the fixing and shaping groove 7 by moving outward, and the fixing and shaping part 8 is inserted into the inside of the positioning chuck 5, using the fixing and shaping part 8 to improve the strength of the positioning chuck 5, so that the positioning chuck 5 will not change its shape with the increase of the use time, preventing the insertion hole of the positioning chuck 5 and the photovoltaic frame from being mismatched due to deformation, resulting in the disconnection of the angle code and the photovoltaic frame.

[0035] Example 3, on the basis of Example 2,

[0036] The limited positioning rod 1 is of a cylindrical structure; a limit insertion hole 11 is opened on the circumferential outer wall of the limited positioning rod 10; the other end of the positioning bolt rod 4 is inserted into the inside of the limit insertion hole 11; after the positioning bolt rod 4 is rotated, one end of the positioning bolt rod 4 will slide out from the inside of the limit insertion hole 11; after one end of the positioning bolt rod 4 slides out from the inside of the limit insertion hole 11, the limited positioning rod 10 and the fixing and shaping part 8 will move outward under the action of the tension spring 9; after the fixing and shaping part 8 moves outward to a certain position, the fixing and shaping part 8 will be inserted into the inside of the fixing and shaping groove 7.

[0037] During the preparation of this connecting angle code, when adjusting the ejector pin 6, it is necessary to move the corresponding appropriate distance according to the position size of the single-glass component slot. The single-glass component adopts Figure 1 of the state, and the double-glass component adopts Figure 2 of the state. The appropriate distance can be obtained by the following rules: Now assume that the hole width of the single-glass component is A, the hole width of the double-glass component is B, and the value of A is greater than B. That is, the hole width difference between the double-glass component and the single-glass component at this time is "A - B". Therefore, the appropriate distance for the movement of the ejector pin 6 should be "A - B".

[0038] The working principle of this embodiment:

[0039] During use, first, utilize the toughness of the angle code connector 1 and the positioning chuck 5 itself to respectively snap the two positioning chucks 5 into the insertion holes on two photovoltaic frames. Then, by rotating the positioning bolt rod 4, one end of the positioning bolt rod 4 slides out from the inside of the limit jack 11, canceling the limit of the positioning bolt rod 4 on the restricted positioning rod 10. The restricted positioning rod 10 and the fixing and shaping part 8 move outward under the action of the tension spring 9, and the fixing and shaping part 8 is inserted into the inside of the fixing and shaping groove 7 through outward movement. The fixing and shaping part 8 is inserted into the inside of the positioning chuck 5, and the strength of the positioning chuck 5 is improved by using the fixing and shaping part 8, so that the shape of the positioning chuck 5 will not change with the increase of the use time, preventing the insertion hole of the positioning chuck 5 and the photovoltaic frame from being mismatched due to deformation, resulting in the separation of the angle code and the photovoltaic frame.

[0040] In this article, the following points need to be noted:

[0041] 1. The attached drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure. Other structures can refer to the general design.

[0042] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0043] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. An adjustable photovoltaic frame connecting corner bracket, comprising: Corner code connector (1), a stress groove (2) is provided at the bending part of the L-shaped corner code connector (1); the stress groove (2) is of an irregular shape; characterized in that, two adjusting support cylinders (3) are fixedly installed inside the corner code connector (1); A positioning bolt rod (4) is installed inside the adjusting support cylinder (3) by threading; a torsion wheel is fixed at one end of the positioning bolt rod (4); an adjusting thimble (6) is arranged at the inner position of the corner code connector (1); a positioning chuck (5) is arranged on the inner side of the corner code connector (1).

2. An adjustable photovoltaic frame connection corner code according to claim 1, characterized in that The outer side of the positioning chuck (5) is of an inclined structure; a fixing and shaping groove (7) is provided inside the positioning chuck (5); the fixing and shaping groove (7) is of an annular structure.

3. An adjustable photovoltaic frame connection corner code according to claim 2, characterized in that A fixing and shaping member (8) is also slidably installed inside the corner code connector (1); the fixing and shaping member (8) is located inside the positioning chuck (5); the fixing and shaping member (8) is of a cylindrical structure with openings on both sides.

4. An adjustable photovoltaic frame connection corner code according to claim 3, characterized in that A tension spring (9) is jointly embedded between the inside of the fixing and shaping member (8) and the inside of the corner code connector (1); a restricted positioning rod (10) is fixedly installed at the center position on the inner side of the fixing and shaping member (8).

5. An adjustable photovoltaic frame connection corner code according to claim 4, characterized in that The restricted positioning rod (10) is of a cylindrical structure; a limiting jack (11) is provided on the circumferential outer wall of the restricted positioning rod (10); the other end of the positioning bolt rod (4) is inserted into the inside of the limiting jack (11).

6. An adjustable photovoltaic frame connection corner code according to claim 5, characterized in that After the positioning bolt rod (4) is rotated, one end of the positioning bolt rod (4) will slide out of the inside of the limiting jack (11); after one end of the positioning bolt rod (4) slides out of the inside of the limiting jack (11), the restricted positioning rod (10) and the fixing and shaping member (8) will move outwards under the action of the tension spring (9).

7. An adjustable photovoltaic frame connection corner code according to claim 6, characterized in that After the fixing and shaping member (8) moves outwards to a certain position, the fixing and shaping member (8) will be inserted into the inside of the fixing and shaping groove (7).

Citation Information

Patent Citations

  • Corner connector with lead-in slope

    CN215409597U