Pulp extraction device for coconut processing

Abstract

The utility model discloses a pulp extraction device for coconut processing, which comprises a support frame, the support frame is arranged on external equipment, a counterweight mechanism is arranged on the support frame, the counterweight mechanism comprises a driving mechanism, a bottom shell, a transmission shaft, a fitting disc, a positioning rod, a counterweight wheel, a thread bushing and a positioning mechanism, the bottom shell is arranged on the support frame, and the transmission shaft is arranged on the transmission shaft. The driving mechanism is connected to the transmission shaft and the supporting frame in a matched mode, the transmission shaft is rotationally connected to the bottom shell, the balance weight mechanism provides strong inertia force for the pulp extraction device for coconut processing through balance weight wheels, in the extraction process, the balance weight wheels can be replaced according to the hardness and size of coconuts, and the balance weight wheels are fixed to the transmission shaft through threaded sleeves; and the stability of the counterweight wheel is ensured, so that the counterweight wheel can provide additional force during high-speed rotation, the damage force to the coconut is increased, the extraction effect is improved, and the coconut processing process is more efficient and smoother.

Description

Technical Field

[0001] The utility model relates to the technical field of pulp extraction for coconut processing, and more particularly to a pulp extraction device for coconut processing. Background Art

[0002] Existing pulp extraction devices commonly used in the coconut processing industry present certain technical challenges during operation. Specifically, the relatively hard shell of coconuts presents challenges during extraction. Existing pulp extraction equipment typically utilizes a direct motor drive, without a counterweight or other balancing device. This design can cause excessive load on the motor when processing hard coconut shells, increasing the risk of motor damage.

[0003] This problem is particularly evident in actual operation. Due to the hardness of coconut shells, the extraction device must exert significant force to crush the coconut. If the equipment is not properly balanced, the motor will directly bear these forces. Prolonged or frequent loads can cause motor overheating, wear, or even damage. This not only affects the normal operation of the equipment, but may also require frequent motor replacement, increasing maintenance costs and downtime, negatively impacting the efficiency and economic benefits of the coconut processing plant. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the problems existing in the prior art, the utility model provides a coconut pulp extraction device for processing to solve the technical problems mentioned in the background technology.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coconut pulp extraction device for processing coconuts, comprising a support frame, which is mounted on external equipment; a counterweight mechanism is provided on the support frame; the counterweight mechanism comprises a driving mechanism, a bottom shell, a transmission shaft, a fitting disk, a positioning rod, a counterweight wheel, a threaded sleeve and a positioning mechanism; the bottom shell is mounted on the support frame; the driving mechanism is cooperatively connected to the transmission shaft and the support frame; the transmission shaft is rotatably connected to the bottom shell; the fitting disk is mounted on the transmission shaft; the positioning rod is mounted on the fitting disk; the counterweight wheel passes through the transmission shaft and the positioning rod is clamped on the counterweight wheel; the threaded sleeve is threadedly connected to the transmission shaft and the threaded sleeve is fitted on the counterweight wheel; and the positioning mechanism is mounted on the counterweight wheel.

[0008] The utility model is further configured as follows: the positioning mechanism includes a fixing rod and a transverse block, a plurality of fixing holes are equidistantly provided on the counterweight wheel, two fixing rods are provided, and the two fixing rods are respectively installed on the transverse block, and the fixing rods pass through the fixing holes and are connected to the support frame.

[0009] The utility model is further configured such that a plurality of protruding rods are provided on the side wall of the counterweight wheel, and a plurality of the protruding rods are provided with rotating bars.

[0010] The utility model is further configured such that a feeding shell is provided on one end of the bottom shell and a discharging shell is provided on the other end of the bottom shell. This configuration simplifies the feeding of coconuts and the discharge of waste, thereby improving the operating convenience and processing efficiency of the equipment.

[0011] The utility model is further configured such that a filter strip is provided on the lower end surface of the bottom shell, and a discharge shell is provided on the side wall of the bottom shell. This design enables the coconut meat and coconut juice to be effectively separated and discharged through the filter strip, thereby improving the purity and efficiency of the extraction process.

[0012] The utility model is further configured such that the driving mechanism includes a motor and a belt, the motor is mounted on a support frame, and the belt is respectively engaged with the protruding end of the motor and the transmission shaft. This design realizes power transmission between the motor and the transmission shaft, ensuring the smoothness and reliability of the equipment operation.

[0013] The utility model is further configured such that a paddle is provided on the transmission shaft, and a crushing cone is provided at the outer end of the paddle. This structure enables the paddle to effectively crush the coconut, and the design of the crushing cone increases the crushing force and improves the crushing effect.

[0014] The utility model is further configured such that a plurality of the paddles are provided, and the plurality of the paddles are staggeredly installed on the side walls of the transmission shaft. This arrangement enhances the crushing capacity, ensures that the coconuts can be crushed evenly and efficiently, and improves the overall processing efficiency.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the present invention provides a coconut pulp extraction device for processing, which has the following beneficial effects:

[0017] 1. The counterweight mechanism provides a strong inertial force for the coconut pulp extraction device through the counterweight wheel. During the extraction process, the counterweight wheel can be replaced according to the hardness and size of the coconut. It is fixed to the drive shaft through a threaded sleeve to ensure the stability of the counterweight wheel. In this way, the counterweight wheel can provide additional force when rotating at high speed, increasing the damage to the coconut, thereby improving the extraction effect and making the coconut processing process more efficient and smooth.

[0018] 2. The driving mechanism realizes the rotation of the transmission shaft through the cooperation of the motor and the belt. The motor is installed on the support frame and engages with the transmission shaft through the belt, so that the power of the motor can be effectively transmitted to the transmission shaft. In this way, when the motor is started, the transmission shaft can drive the fitting disc, positioning rod, counterweight wheel and other components to rotate, thereby realizing the coconut crushing and extraction process.

[0019] 3. The positioning mechanism achieves the fixation of the counterweight wheel when it is stopped through the cooperation of the fixing rod and the transverse block. The fixing rod passes through the fixing hole on the counterweight wheel and is connected to the support frame, while the transverse block is installed on the counterweight wheel, which ensures stability when it is stopped. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a coconut pulp extraction device for processing in the utility model;

[0021] Figure 2 This is a schematic structural diagram of the support frame and the bottom shell in the present invention;

[0022] Figure 3 This is a schematic structural diagram of the counterweight wheel in the utility model;

[0023] Figure 4 This is a schematic structural diagram of the paddle in the present invention;

[0024] Figure 5 It is a structural schematic diagram of the bottom shell in the utility model.

[0025] In the figure: 1. Support frame; 2. Bottom shell; 3. Drive shaft; 4. Fitting disk; 5. Positioning rod; 6. Counterweight wheel; 7. Threaded sleeve; 8. Fixed rod; 9. Transverse block; 10. Fixing hole; 11. Extension rod; 12. Rotating bar; 13. Feed shell; 14. Discharge shell; 15. Filter bar; 16. Discharge shell; 17. Motor; 18. Belt; 19. Paddle piece; 20. Crushing cone. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.

[0029] See also Figures 1-5 A coconut pulp extraction device for processing coconuts includes a support frame 1, which is installed on an external device. A counterweight mechanism is provided on the support frame 1, and the counterweight mechanism includes a driving mechanism, a bottom shell 2, a transmission shaft 3, a bonding disk 4, a positioning rod 5, a counterweight wheel 6, a threaded sleeve 7 and a positioning mechanism. The bottom shell 2 is installed on the support frame 1, and the driving mechanism is connected to the transmission shaft 3 and the support frame 1, and the transmission shaft 3 is rotatably connected to the bottom shell 2, the bonding disk 4 is installed on the transmission shaft 3, and the positioning rod 5 is installed on the bonding disk 4, the counterweight wheel 6 passes through the transmission shaft 3 and the positioning rod 5 is clamped on the counterweight wheel 6, the threaded sleeve 7 is threadedly connected to the transmission shaft 3, and the threaded sleeve 7 is bonded to the counterweight wheel 6, and the positioning mechanism is installed on the counterweight wheel 6. The positioning mechanism includes a fixing rod 8 and a transverse block 9, and a plurality of fixing holes 10 are equidistantly provided on the counterweight wheel 6. , two fixed rods 8 are provided, and the two fixed rods 8 are respectively mounted on the transverse blocks 9, the fixed rods 8 are connected to the support frame 1 through the fixing holes 10, a plurality of protruding rods 11 are provided on the side wall of the counterweight wheel 6, and a plurality of protruding rods 11 are provided with rotating bars 12, a feed shell 13 is provided on one end of the bottom shell 2, a discharge shell 14 is provided on the other end of the bottom shell 2, a filter strip 15 is provided on the lower end surface of the bottom shell 2, and a discharge shell 16 is provided on the side wall of the bottom shell 2, the driving mechanism includes a motor 17 and a belt 18, the motor 17 is mounted on the support frame 1, and the belt 18 is respectively engaged with the protruding end of the motor 17 and the transmission shaft 3, a toggle piece 19 is provided on the transmission shaft 3, and a crushing cone 20 is provided at the outer end of the toggle piece 19, a plurality of toggle pieces 19 are provided, and a plurality of toggle pieces 19 are respectively staggered and mounted on the side walls of the transmission shaft 3.

[0030] In this embodiment, before the coconut needs to be crushed, the connection between the fixing rod 8 and the fixing hole 10 is first untied, and then the motor 17 is started to drive the rotation of the transmission shaft 3, and then the coconut is placed into the bottom shell 2 through the feed shell 13, and the coconut is crushed and rotated by the crushing cone 20 and the paddle piece 19. Since the paddle piece 19 is provided with a corresponding angle, it will drive the coconut shell to move backward, and then when it moves to the bottom shell 2, it will be discharged. When the coconut is crushed and rotated, the coconut meat and coconut shell will be separated under the action of centrifugal force, and then the coconut meat and coconut juice will be discharged through the filter strip 15, thereby completing the separation process.

[0031] More specifically, before extraction, different counterweight wheels 6 are replaced according to the hardness and size of the coconut, and then the counterweight wheel 6 is clamped on the positioning rod 5 and threadedly connected to the transmission shaft 3 through the threaded sleeve 7, thereby ensuring the fixation of the counterweight wheel 6. Then, the counterweight wheel 6 provides strong inertia, thereby increasing the destructive force on the coconut and improving the extraction effect.

[0032] In summary, when the overall equipment is in use or running: before the coconut needs to be crushed, first untie the connection between the fixing rod 8 and the fixing hole 10, then start the motor 17 to drive the rotation of the transmission shaft 3, and then put the coconut into the bottom shell 2 through the feeding shell 13, and crush the coconut through the crushing cone 20 and the paddle piece 19 and rotate it. Since the paddle piece 19 is provided with a corresponding angle, it will drive the coconut shell to move backward, and then when it moves to the bottom shell 2, it will be discharged. When the coconut is crushed and rotated at the same time, the coconut meat and coconut shell will be separated under the action of centrifugal force, and then the coconut meat and coconut juice will be discharged through the filter strip 15, thereby completing the separation process. Before extraction, different counterweight wheels 6 are replaced according to the hardness and size of the coconut, and then the counterweight wheel 6 is clamped on the positioning rod 5 and threadedly connected to the transmission shaft 3 through the threaded sleeve 7, thereby ensuring the fixation of the counterweight wheel 6. Then, the counterweight wheel 6 provides a strong inertia, thereby increasing the destructive force on the coconut and improving the extraction effect.

[0033] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A coconut pulp extraction device for coconut processing, including a support frame (1), characterized in that, The support frame (1) is mounted on an external device. A counterweight mechanism is provided on the support frame (1). The counterweight mechanism comprises a driving mechanism, a bottom shell (2), a transmission shaft (3), a fitting disk (4), a positioning rod (5), a counterweight wheel (6), a threaded sleeve (7) and a positioning mechanism. The bottom shell (2) is mounted on the support frame (1). The driving mechanism is cooperatively connected to the transmission shaft (3) and the support frame (1). The transmission shaft (3) is rotatably connected to the bottom shell (2). The fitting disk (4) is mounted on the transmission shaft (3). The positioning rod (5) is mounted on the fitting disk (4). The counterweight wheel (6) passes through the transmission shaft (3) and the positioning rod (5) is clamped on the counterweight wheel (6). The threaded sleeve (7) is threadedly connected to the transmission shaft (3) and the threaded sleeve (7) is fitted on the counterweight wheel (6). The positioning mechanism is mounted on the counterweight wheel (6).

2. The pulp extraction device for coconut processing according to claim 1, characterized in that: The positioning mechanism comprises a fixing rod (8) and a transverse block (9); a plurality of fixing holes (10) are equidistantly provided on the counterweight wheel (6); two fixing rods (8) are provided, and the two fixing rods (8) are respectively mounted on the transverse block (9); the fixing rods (8) pass through the fixing holes (10) and are connected to the support frame (1).

3. The pulp extraction device for coconut processing according to claim 2, wherein: A plurality of protruding rods (11) are provided on the side wall of the counterweight wheel (6), and a rotating bar (12) is provided on the plurality of protruding rods (11).

4. The pulp extraction device for coconut processing according to claim 3, characterized in that: A feed shell (13) is provided on one end of the bottom shell (2), and a discharge shell (14) is provided on the other end of the bottom shell (2).

5. The pulp extraction device for coconut processing according to claim 4, characterized in that: A filter strip (15) is provided on the lower end surface of the bottom shell (2), and a discharge shell (16) is provided on the side wall of the bottom shell (2).

6. The pulp extraction device for coconut processing according to claim 1, characterized in that: The driving mechanism comprises a motor (17) and a belt (18), wherein the motor (17) is mounted on the support frame (1), and the belt (18) is respectively engaged with the protruding end of the motor (17) and the transmission shaft (3).

7. An apparatus for extracting coconut pulp for coconut processing according to claim 6, characterized in that: The transmission shaft (3) is provided with a paddle (19), and the outer end of the paddle (19) is provided with a crushing cone (20).

8. An apparatus for extracting coconut pulp for coconut processing according to claim 7, characterized in that: A plurality of the paddles (19) are provided, and the plurality of paddles (19) are respectively and staggeredly installed on the side walls of the transmission shaft (3).

Images