Dyeing and finishing wastewater recovery device
By using a sedimentation separation conveyor belt and an auxiliary vibrating roller structure in the dyeing and finishing wastewater recycling device, the problem of sediment sticking to the bottom of the pool is solved, and automatic cleaning and efficient cleaning of sediment are achieved.
Patent Information
- Application Number
- CN202422456066.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In traditional sedimentation tanks used for dyeing and finishing wastewater recycling, sediment tends to adhere to the bottom of the tank, resulting in low maintenance and cleaning efficiency and affecting the sedimentation process.
It adopts a sedimentation separation conveyor belt and an auxiliary shaking roller structure. The conveyor belt drives the sediment to the outside of the tank and collects it automatically. Combined with a movable sewage tank, it realizes automatic cleaning of sediment.
It improves the efficiency of sediment removal, reduces sediment adhesion at the bottom of the pool, simplifies the cleaning process, and enhances the convenience of cleaning.
Smart Images

Figure CN223170406U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing and finishing wastewater treatment, in particular to a dyeing and finishing wastewater recovery device. Background Art
[0002] A large amount of wastewater is generated in the production process of the printing and dyeing industry. These wastewaters contain pollutants such as pigments, auxiliaries, and organic substances. If not properly treated and directly discharged into the environment, these wastewaters will cause serious pollution to water bodies, soil, and ecosystems. Therefore, the recovery of printing and dyeing wastewater not only helps to protect the environment but also enables the recycling of water resources and reduces production costs. The treatment methods of printing and dyeing wastewater include adsorption method, precipitation method, neutralization method, coagulation method, oxidation method, etc. Among them, when performing precipitation treatment on dyeing and finishing wastewater, the dyeing and finishing wastewater needs to be placed into a sedimentation tank. Through precipitation, the particles and precipitates in the wastewater precipitate, causing the wastewater to be stratified. Then, the sewage at different depths after stratified precipitation is separately pumped out to remove the suspended solids and precipitates in the sewage.
[0003] In a traditional sedimentation tank for dyeing and finishing wastewater recovery, after the wastewater is injected into the sedimentation tank, the impurities, particles, and other precipitates in the wastewater fall to the bottom of the tank after precipitation. It is not convenient to separate or remove the precipitates from the bottom of the tank, and it is easy for the precipitates to adhere to the bottom of the tank, which will increase the maintenance and cleaning efficiency of the sedimentation tank and also affect the sedimentation work of dyeing and finishing wastewater. Summary of the Utility Model
[0004] An embodiment of the present disclosure relates to a dyeing and finishing wastewater recovery device to solve the problem that in a traditional sedimentation tank for dyeing and finishing wastewater recovery, after the wastewater is injected into the sedimentation tank, the impurities, particles, and other precipitates in the wastewater fall to the bottom of the tank after precipitation. It is not convenient to separate or remove the precipitates from the bottom of the tank, and it is easy for the precipitates to adhere to the bottom of the tank, which will increase the maintenance and cleaning efficiency of the sedimentation tank and also affect the sedimentation work of dyeing and finishing wastewater.
[0005] In the first aspect of the present disclosure, a dyeing and finishing wastewater recovery device is provided, which specifically includes: a sediment separation conveyor belt is installed inside the wastewater recovery sedimentation tank. A conveyor belt driving member is fixedly connected to the front surface of the wastewater recovery sedimentation tank through bolts. The conveyor belt driving member drives the sediment separation conveyor belt. An auxiliary jitter roller is rotatably connected inside the wastewater recovery sedimentation tank. The auxiliary jitter roller is perpendicular to the front surface of the wastewater recovery sedimentation tank. A roller driving member is fixedly connected to the front surface of the wastewater recovery sedimentation tank through bolts. The rotating shaft of the roller driving member is connected to the front end of the shaft body of the movable auxiliary jitter roller through a coupling. A movable sewage tank is movably connected to the bottom inside the wastewater recovery sedimentation tank.
[0006] In at least some embodiments, the wastewater recovery sedimentation tank is a cuboid tank body. A lower separation chamber is provided below the wastewater recovery sedimentation tank, and the lower separation chamber is communicated with the internal space of the wastewater recovery sedimentation tank. A limiting isolation strip is fixedly connected to the front and rear surfaces inside the wastewater recovery sedimentation tank respectively.
[0007] In at least some embodiments, a separation belt lower support plate is welded to the front and rear surfaces inside the lower separation chamber respectively. A support plate roller is rotatably connected to the upper surface of the separation belt lower support plate. A sewage tank support plate is welded to the lower edges of the front and rear surfaces inside the lower separation chamber respectively.
[0008] In at least some embodiments, the sedimentation separation conveyor belt includes a conveyor belt body, a driving support cylinder and a driven support cylinder. The driving support cylinder is located inside the wastewater recovery sedimentation tank, and the support shaft of the driving support cylinder is rotatably connected to the tank wall of the wastewater recovery sedimentation tank. The axis of the driving support cylinder is perpendicular to the front surface of the wastewater recovery sedimentation tank. The front end of the shaft body of the driving support cylinder is connected to the rotating shaft of the conveyor belt driving member through a coupling.
[0009] In at least some embodiments, the driven support cylinder is located inside the wastewater recovery sedimentation tank, and the driven support cylinder is parallel to the driving support cylinder. The support shaft of the driven support cylinder is rotatably connected to the tank wall of the wastewater recovery sedimentation tank. The axis of the driven support cylinder is perpendicular to the front surface of the wastewater recovery sedimentation tank. The driven support cylinder and the driving support cylinder are of equal height.
[0010] In at least some embodiments, the conveyor belt body is installed on the driving support cylinder and the driven support cylinder. The upper surface of the conveyor belt body is in close contact with the lower surface of the limiting isolation strip. The inner surface of the conveyor belt body is in rolling connection with the support plate roller. A separation bar is fixedly connected to the outer surface of the conveyor belt body, and the separation bar is perpendicular to the front surface of the wastewater recovery sedimentation tank and the outer surface of the conveyor belt body.
[0011] In at least some embodiments, the auxiliary jitter roller is in contact with the inner surface of the conveyor belt body, and the outer surface of the auxiliary jitter roller is provided with a convex pattern structure.
[0012] The present utility model provides a dyeing and finishing wastewater recovery device, which has the following beneficial effects: <C
[0013] In the sedimentation tank for dyeing and finishing wastewater recovery in the present utility model, the bottom of the tank body uses a sedimentation separation conveyor belt to replace the traditional fixed tank bottom. After sedimentation is completed, the sedimented impurities can be transferred out of the tank body by adjusting the sedimentation separation conveyor belt. At the same time, the sewage with too high impurity concentration at the bottom of the tank body can be discharged synchronously, improving the sediment cleaning efficiency and enabling the sediment cleaning work without discharging the internal sewage of the tank body.
[0014] In addition, in the sedimentation tank of the present application, when cleaning the sedimentation tank, the sedimentation separation conveyor belt is controlled to operate, so that the conveyor belt body is output from one side of the wastewater recovery sedimentation tank. Tools such as brushes can be used to clean the outer surface of the conveyor belt body, and the impurities on the outer surface of the conveyor belt body can be turned downward as the sedimentation separation conveyor belt rotates, so that the outer surface of the conveyor belt body faces downward and automatically falls into the movable sewage tank for concentration, further improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0016] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.
[0017] In the drawings:
[0018] Figure 1 A schematic diagram showing the overall structure of the present application is shown;
[0019] Figure 2 A schematic diagram showing the structure on the right side of the present application is shown;
[0020] Figure 3 A schematic diagram showing the present application Figure 1 is shown in a left side view;
[0021] Figure 4 A schematic diagram showing the internal structure of the wastewater recovery sedimentation tank of the present application is shown;
[0022] Figure 5 A schematic diagram showing the present application Figure 4 is shown in a front view;
[0023] Figure 6 A schematic diagram showing the structure of the lower support plate of the separation belt of the present application is shown;
[0024] Figure 7 A schematic diagram showing the present application Figure 6 is shown in a front view;
[0025] Figure 8 A schematic diagram showing the structure of the sedimentation separation conveyor belt of the present application is shown;
[0026] Figure 9 A schematic diagram showing the Figure 5 partial enlarged structure at A in the present application;
[0027] Figure 10 A schematic diagram showing the Figure 8 partial enlarged structure at B in the present application.
[0028] List of Reference Numerals
[0029] 1. Wastewater Recycling and Sedimentation Tank; 101. Lower Separation Chamber; 102. Limit Isolation Strip; 103. Separation Belt Lower Support Plate; 104. Support Plate Roller; 105. Sewage Tank Support Plate; 2. Sedimentation and Separation Conveyor Belt; 201. Conveyor Belt Body; 202. Active Support Tube; 203. Driven Support Tube; 204. Separation Bar; 3. Conveyor Belt Driving Member; 4. Auxiliary Jitter Roller; 5. Roller Driving Member; 6. Movable Sewage Tank. Detailed Embodiment
[0030] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.
[0031] Embodiment 1: Please refer to Figures 1 to 10 :
[0032] The present utility model provides a dyeing and finishing wastewater recycling device, which includes a sedimentation and separation conveyor belt 2 installed inside a wastewater recycling and sedimentation tank 1. A conveyor belt driving member 3 is fixedly connected to the front surface of the wastewater recycling and sedimentation tank 1 by bolts. The conveyor belt driving member 3 drives the sedimentation and separation conveyor belt 2. An auxiliary jitter roller 4 is rotatably connected inside the wastewater recycling and sedimentation tank 1. The auxiliary jitter roller 4 is perpendicular to the front surface of the wastewater recycling and sedimentation tank 1. A roller driving member 5 is fixedly connected to the front surface of the wastewater recycling and sedimentation tank 1 by bolts. The rotating shaft of the roller driving member 5 is connected to the front end of the shaft body of the movable auxiliary jitter roller 4 through a coupling. A movable sewage tank 6 is movably connected to the bottom inside the wastewater recycling and sedimentation tank 1. The wastewater recycling and sedimentation tank 1 is a cuboid tank body. A lower separation chamber 101 is provided below the wastewater recycling and sedimentation tank 1. The lower separation chamber 101 communicates with the space inside the wastewater recycling and sedimentation tank 1. A limit isolation strip 102 is fixedly connected to the front surface and the rear surface inside the wastewater recycling and sedimentation tank 1 respectively. The inside of the wastewater recycling and sedimentation tank 1 is used for storing dyeing and finishing wastewater. The bottom of the wastewater recycling and sedimentation tank 1 extends to form a lower separation chamber 101. The width of the lower separation chamber 101 is greater than the width of the wastewater recycling and sedimentation tank 1. It extends straight outwards at the bottom of the wastewater recycling and sedimentation tank 1. The upper surface of the lower separation chamber 101 is in contact with the separation bar 204, which can achieve an isolation effect and prevent the sewage inside the wastewater recycling and sedimentation tank 1 from leaking through the gaps on both sides above the lower separation chamber 101.
[0033] In the embodiment of the present disclosure, a separation belt lower support plate 103 is welded to the inner front surface and the inner rear surface of the lower separation chamber 101 respectively. A support plate roller 104 is rotatably connected to the upper surface of the separation belt lower support plate 103. Sewage tank support plates 105 are welded to the lower edges of the inner front surface and the inner rear surface of the lower separation chamber 101 respectively. The separation belt lower support plate 103 and the limit isolation strip 102 are respectively attached to the inner surface and the outer surface of the conveyor belt body 201, and the conveyor belt body 201 is closely attached, so as to prevent the water inside the wastewater recovery sedimentation tank 1 from leaking through the front edge and the rear edge of the conveyor belt body 201. By providing the support plate roller 104, the friction generated during the movement of the conveyor belt body 201 can be reduced, and the running resistance of the sediment separation conveyor belt 2 can be alleviated.
[0034] In the embodiment of the present disclosure, the sediment separation conveyor belt 2 includes a conveyor belt body 201, a driving support cylinder 202 and a driven support cylinder 203. The driving support cylinder 202 is located inside the wastewater recovery sedimentation tank 1, and the support shaft of the driving support cylinder 202 is rotatably connected to the tank wall of the wastewater recovery sedimentation tank 1. The axis of the driving support cylinder 202 is perpendicular to the front surface of the wastewater recovery sedimentation tank 1. The front end of the shaft body of the driving support cylinder 202 is connected to the rotating shaft of the conveyor belt driving member 3 through a coupling. The conveyor belt body 201 is installed on the driving support cylinder 202 and the driven support cylinder 203. The upper surface of the conveyor belt body 201 is closely attached to the lower surface of the limit isolation strip 102. The inner surface of the conveyor belt body 201 is in rolling connection with the support plate roller 104. The outer surface of the conveyor belt body 201 is fixedly connected with a separation bar 204, and the separation bar 204 is perpendicular to the front surface of the wastewater recovery sedimentation tank 1 and the outer surface of the conveyor belt body 201. By driving the driving support cylinder 202 to rotate through the conveyor belt driving member 3, the conveyor belt body 201 is driven to rotate by the friction between the driving support cylinder 202 and the conveyor belt body 201, and through the support of the driven support cylinder 203, the conveyor belt body 201 is kept highly tensioned, so as to prevent the sediment separation conveyor belt 2 from deforming under the action of water pressure.
[0035] In the embodiments of the present disclosure, the driven support cylinder 203 is located inside the wastewater recovery sedimentation tank 1, and the driven support cylinder 203 is parallel to the driving support cylinder 202. The support shaft of the driven support cylinder 203 is rotatably connected to the pool wall of the wastewater recovery sedimentation tank 1. The axis of the driven support cylinder 203 is perpendicular to the front surface of the wastewater recovery sedimentation tank 1, and the driven support cylinder 203 and the driving support cylinder 202 have the same height. During the operation of the sedimentation separation conveyor belt 2, the rotation of the conveyor belt body 201 drives the separation bar 204 to move horizontally, so that the sediment and impurities deposited on the surface of the conveyor belt body 201 are conveyed to one side along with the conveyor belt body 201 and the separation bar 204, and are output through the right end of the lower separation chamber 101. The impurities on the outer surface of the conveyor belt body 201 can be turned downward along with the movement of the sedimentation separation conveyor belt 2, so that the outer surface of the conveyor belt body 201 faces downward and automatically falls into the movable sewage tank 6 for concentration, realizing the function of automatic collection of sediment.
[0036] Embodiment 2, on the basis of Embodiment 1, the auxiliary jitter roller 4 is attached to the inner surface of the conveyor belt body 201, and the outer surface of the auxiliary jitter roller 4 is provided with a convex pattern structure; when the auxiliary jitter roller 4 is driven to rotate by the roller driving member 5, since the outer surface of the auxiliary jitter roller 4 is provided with convex strips, during the rotation of the auxiliary jitter roller 4, the convex strips frequently collide with the inner surface of the conveyor belt body 201, causing the conveyor belt body 201 to jitter, so that the sediment and impurities on the outer surface of the conveyor belt body 201 are more likely to be separated from the lower separation chamber 101.
[0037] The working principle of this embodiment: First, the dyeing and finishing wastewater is conveyed into the wastewater recovery sedimentation tank 1 and stored in the wastewater recovery sedimentation tank 1 for static settlement to precipitate the wastewater. After the wastewater is precipitated, the impurities and flocs in it fall on the upper surface of the conveyor belt body 201. At this time, the conveyor belt driving member 3 is started to slowly rotate the conveyor belt driving member 3, driving the sedimentation separation conveyor belt 2 to move slowly, so that the conveyor belt body 201 slowly rotates in the clockwise direction, and the rotation speed is controlled not to be higher than 1 m / min, so that the sediment in the wastewater passes through the side channel of the lower separation chamber 101 and is discharged from its right end. By adjusting the sedimentation separation conveyor belt 2, the precipitated impurities can be transferred out of the tank body. The impurities on the outer surface of the conveyor belt body 201 can be turned downward along with the movement of the sedimentation separation conveyor belt 2, so that the outer surface of the conveyor belt body 201 faces downward and automatically falls into the movable sewage tank 6 for concentration. At the same time, the wastewater with too high impurity concentration at the bottom of the tank body can be discharged synchronously, realizing the automatic cleaning of sediment. The outer surface of the conveyor belt body 201 located outside the wastewater recovery sedimentation tank 1 can also be cleaned by a brush, thereby improving the cleaning efficiency and cleaning convenience of the dyeing and finishing wastewater treatment device.
[0038] In this article, the following points need to be noted:
[0039] 1. The accompanying drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0040] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0041] The above are only the specific implementation manners of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A dyeing and finishing wastewater recycling device, comprising: Wastewater recovery sedimentation tank (1), characterized in that a sedimentation separation conveyor belt (2) is installed inside the wastewater recovery sedimentation tank (1), a conveyor belt driving member (3) is fixedly connected to the front surface of the wastewater recovery sedimentation tank (1) by bolts, the conveyor belt driving member (3) drives the sedimentation separation conveyor belt (2), an auxiliary jitter roller (4) is rotatably connected inside the wastewater recovery sedimentation tank (1), the auxiliary jitter roller (4) is perpendicular to the front surface of the wastewater recovery sedimentation tank (1), a roller driving member (5) is fixedly connected to the front surface of the wastewater recovery sedimentation tank (1) by bolts, the rotating shaft of the roller driving member (5) is connected to the front end of the shaft body of the movable auxiliary jitter roller (4) through a coupling, and a movable sewage tank (6) is movably connected to the bottom inside the wastewater recovery sedimentation tank (1).
2. The dyeing and finishing wastewater recovery device according to claim 1, characterized in that the wastewater recovery sedimentation tank (1) is a cuboid tank body, a lower separation cavity (101) is provided below the wastewater recovery sedimentation tank (1), the lower separation cavity (101) is communicated with the space inside the wastewater recovery sedimentation tank (1), and a limiting isolation strip (102) is fixedly connected to the front surface and the rear surface inside the wastewater recovery sedimentation tank (1) respectively.
3. The dyeing and finishing wastewater recovery device according to claim 2, characterized in that a separation belt lower support plate (103) is welded to the front surface and the rear surface inside the lower separation cavity (101) respectively, a support plate roller (104) is rotatably connected to the upper surface of the separation belt lower support plate (103), and a sewage tank support plate (105) is welded to the lower edges of the front surface and the rear surface inside the lower separation cavity (101) respectively.
4. The dyeing and finishing wastewater recovery device according to claim 1, characterized in that the sedimentation separation conveyor belt (2) includes a conveyor belt body (201), a driving support cylinder (202) and a driven support cylinder (203), the driving support cylinder (202) is located inside the wastewater recovery sedimentation tank (1), and the support shaft of the driving support cylinder (202) is rotatably connected to the pool wall of the wastewater recovery sedimentation tank (1), the axis of the driving support cylinder (202) is perpendicular to the front surface of the wastewater recovery sedimentation tank (1), and the front end of the shaft body of the driving support cylinder (202) is connected to the rotating shaft of the conveyor belt driving member (3) through a coupling.
5. The dyeing and finishing wastewater recovery device according to claim 4, characterized in that the driven support cylinder (203) is located inside the wastewater recovery sedimentation tank (1), and the driven support cylinder (203) is parallel to the driving support cylinder (202), the support shaft of the driven support cylinder (203) is rotatably connected to the pool wall of the wastewater recovery sedimentation tank (1), the axis of the driven support cylinder (203) is perpendicular to the front surface of the wastewater recovery sedimentation tank (1), and the driven support cylinder (203) has the same height as the driving support cylinder (202).
6. The dyeing and finishing wastewater recovery device according to claim 5, characterized in that The conveyor belt body (201) is installed on the active support cylinder (202) and the driven support cylinder (203). The upper surface of the conveyor belt body (201) is closely attached to the lower surface of the limit isolation strip (102). The inner surface of the conveyor belt body (201) is in rolling connection with the support plate roller (104). The outer surface of the conveyor belt body (201) is fixedly connected with a separation bar (204). The separation bar (204) is perpendicular to the front surface of the wastewater recovery sedimentation tank (1) and the outer surface of the conveyor belt body (201).
7. The finishing wastewater recovery device according to claim 4, wherein The auxiliary jitter rotary roller (4) is attached to the inner surface of the conveyor belt body (201), and the outer surface of the auxiliary jitter rotary roller (4) is provided with a convex pattern structure.