Environment-friendly hydroponic biogas slurry blending device

By introducing a brushing and backwashing mechanism into the hydroponic liquid dispensing device, the problem of filter plate blockage is solved, automatic cleaning and efficient filtration are achieved, and the filtration effect and efficiency of the liquid is improved.

CN223170435UActive Publication Date: 2025-08-01CHENGDU UNIV +1
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Patent Information

Application Number
CN202422382859.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-01
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

In the prior art, the filter plate is easily adsorbed by impurities after use for a period of time, which affects the filtration effect and efficiency of the filtration of the pellet and lacks an automatic cleaning mechanism.

Method used

An environmentally friendly hydroponic liquid dispensing device is designed, including a brushing mechanism and a backflushing mechanism. The impurities on the surface of the filter plate are removed and reversely washed by driving the cleaning brush and the vertical pipe, and the impurities are automatically cleaned up in combination with the water supply mechanism and the slag discharge pipe.

Benefits of technology

It effectively avoids clogging of the filter plate, improves the cleanliness of the filter plate and the filtration efficiency of the liquid, and is simple and convenient to operate.

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Abstract

The utility model discloses an environment-friendly hydroponic biogas slurry blending device which comprises a biogas slurry pool, a mixing assembly, an aeration assembly and a plurality of groups of planting plates are arranged in the biogas slurry pool, one side of the biogas slurry pool is fixedly connected with an environment-friendly blending box, and the interior of the environment-friendly blending box is fixedly connected with a plurality of filter plates. A scrubbing mechanism and a backwashing mechanism are arranged on the two sides of the filter plate respectively, a driving mechanism used for driving the scrubbing mechanism and the backwashing mechanism to operate is further arranged on the environment-friendly blending box, and a water supply mechanism is further arranged at the top of the environment-friendly blending box. Through cooperative use of the driving mechanism, the brushing mechanism and the backwashing mechanism, impurities adsorbed on the surface of the filter plate can be brushed away, and filter holes in the filter plate can be washed, so that the cleanliness of the filter plate is improved, the filter plate is prevented from being blocked, and the service life of the filter plate is prolonged. And the effect and efficiency of filtering impurities in the biogas slurry by the filter plate subsequently are effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydroponic biogas slurry, in particular to an environment-friendly hydroponic biogas slurry preparation device. Background Art

[0002] Biogas slurry contains amino acids, cellulose, cellulase, protein, ribose, auxin, gibberellin, unsaturated fatty acids and some antibiotic substances. Biogas slurry is mainly used for seed soaking, foliar fertilizer spraying, mixing nutrient soil, flower and fruit protection agent, mother liquor for soilless cultivation, growing flowers and cultivating vegetables, etc. However, biogas slurry cannot be directly used for hydroponic vegetables. Before making biogas slurry into nutrient solution, it needs to be filtered and aerated.

[0003] For example, the Chinese utility model patent with the application number 202320255204.4 discloses an environment-friendly hydroponic biogas slurry preparation device, which includes a biogas slurry pool. A mixing component and multiple groups of planting plates are arranged in the biogas slurry pool. An aeration component is communicated between an air pump and the biogas slurry pool. The biogas slurry pool is communicated with an environment-friendly preparation box through an outlet pipe. An inlet pipe is communicated with the environment-friendly preparation box. A cover plate and a filtering mechanism are installed on the environment-friendly preparation box. The environment-friendly hydroponic biogas slurry preparation device filters impurities in the biogas slurry through the cooperation of the environment-friendly preparation box, the fixing component, the inlet pipe, the valve and the filtering mechanism, so as to reduce the influence of impurities in the biogas slurry on the hydroponic effect of vegetables and facilitate improving the environmental protection performance when using biogas slurry for hydroponic vegetables.

[0004] The above patent filters impurities in the biogas slurry through multiple filter plates, reducing the influence of impurities in the biogas slurry on the hydroponic effect of vegetables. However, the above patent lacks a cleaning mechanism for automatically cleaning the filter plates. After the filter plates are used for a period of time, impurities are easily adsorbed on the surface or in the filter holes of the filter plates, causing blockage, which greatly affects the filtering effect and efficiency of the filter plates for impurities in the biogas slurry. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose an environment-friendly hydroponic biogas slurry preparation device.

[0006] To achieve the above object, the utility model adopts the following technical solutions: An environment-friendly hydroponic biogas slurry preparation device includes a biogas slurry tank. A mixing assembly, an aeration assembly, and multiple groups of planting plates are arranged in the biogas slurry tank. The mixing assembly is used for fully mixing and preparing the biogas slurry and water in the biogas slurry tank. The aeration assembly is used for aerating the biogas slurry in the biogas slurry tank. Multiple planting holes are formed in each of the multiple groups of planting plates. One side of the biogas slurry tank is fixedly connected with an environment-friendly preparation box. Multiple filter plates are fixedly connected inside the environment-friendly preparation box. A brushing mechanism and a backwashing mechanism are respectively arranged on both sides of the filter plate. A driving mechanism for driving the brushing mechanism and the backwashing mechanism to operate is further arranged on the environment-friendly preparation box. And a water supply mechanism is arranged on the top of the environment-friendly preparation box.

[0007] As a further description of the above technical solution: A connecting pipe is fixedly connected and communicated between the environment-friendly preparation box and the biogas slurry tank. A liquid inlet pipe is fixedly connected and communicated with the side of the environment-friendly preparation box away from the connecting pipe. A solenoid valve I is arranged on the liquid inlet pipe.

[0008] As a further description of the above technical solution: The water supply mechanism includes a water supply pipe fixedly installed on the top of the environment-friendly preparation box. A solenoid valve II is arranged on the water supply pipe. And a pressure pump is further arranged on the water supply pipe.

[0009] As a further description of the above technical solution: The brushing mechanism includes a reciprocating lead screw I rotatably installed on the inner wall of the environment-friendly preparation box. A threaded block I is threadedly connected to the outer surface of the reciprocating lead screw I. The top of the threaded block I is slidably connected to the top of the inner wall of the environment-friendly preparation box. A vertical rod is fixedly connected to the threaded block I. A cleaning brush is fixedly connected to the vertical rod. The side of the cleaning brush away from the vertical rod abuts against the filter plate.

[0010] As a further description of the above technical solution: The backwashing mechanism includes a reciprocating lead screw II rotatably installed on the inner wall of the environment-friendly preparation box. A threaded block II is threadedly connected to the outer surface of the reciprocating lead screw II. The top of the threaded block II is slidably connected to the top of the inner wall of the environment-friendly preparation box. A vertical pipe is fixedly connected to the threaded block II. A plurality of water outlet holes are formed in the side of the vertical pipe close to the filter plate. And a flexible pipe is fixedly communicated with the vertical pipe. The other end of the flexible pipe is fixedly connected to the water supply pipe.

[0011] As a further description of the above technical solution: The driving mechanism includes a driving motor fixedly installed on the environment-friendly preparation box. The output end of the driving motor is fixedly connected with a driving belt pulley. A gear I is coaxially fixedly connected to the driving belt pulley. A gear II is meshed with the outer surface of the gear I. And the outer surface of the driving belt pulley is connected with a driven belt pulley through a transmission belt. A gear III is coaxially fixedly communicated with the driven belt pulley. A gear IV is meshed with the outer surface of the gear III.

[0012] As a further description of the above technical solution: The first gear is coaxially and fixedly connected to the reciprocating lead screw in one of the brushing mechanisms, the second gear is coaxially and fixedly connected to the reciprocating lead screw two in one of the backwashing mechanisms, the third gear is coaxially and fixedly connected to the reciprocating lead screw in the other brushing mechanism, and the fourth gear is coaxially and fixedly connected to the reciprocating lead screw two in the other backwashing mechanism.

[0013] As a further description of the above technical solution: A plurality of slag discharge pipes are fixedly communicated with the bottom of the environmental protection dispensing tank, the bottom end of the slag discharge pipe is threadedly connected with a collection tank, and the number of the slag discharge pipes is the same as the number of the filter plates.

[0014] The utility model has the following beneficial effects:

[0015] 1. Compared with the prior art, this environmentally friendly hydroponic biogas slurry dispensing device can brush the impurities adsorbed on the surface of the filter plate and flush the filter holes on the filter plate through the combined use of the driving mechanism, the brushing mechanism and the backwashing mechanism, thereby improving the cleanliness of the filter plate, avoiding blockage of the filter plate, and effectively improving the filtering effect and efficiency of the filter plate for subsequent filtering of impurities in the biogas slurry.

[0016] 2. Compared with the prior art, this environmentally friendly hydroponic biogas slurry dispensing device is provided with a slag discharge pipe to facilitate the discharge of the impurities intercepted by the filter plate into the collection tank, and the impurities are uniformly collected by the collection tank. When it is necessary to clean the impurities in the collection tank, only need to screw the collection tank to release the threaded connection with the slag discharge pipe, and then the impurities in the collection tank can be cleaned, and the operation is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional schematic diagram of the overall structure of an environmentally friendly hydroponic biogas slurry dispensing device proposed by the utility model;

[0018] Figure 2 is a schematic diagram of the structure of the environmental protection dispensing tank and the water supply mechanism of an environmentally friendly hydroponic biogas slurry dispensing device proposed by the utility model;

[0019] Figure 3 is a schematic diagram of the internal structure of the environmental protection dispensing tank of an environmentally friendly hydroponic biogas slurry dispensing device proposed by the utility model;

[0020] Figure 4 is a schematic diagram of the structure of the driving mechanism and the brushing mechanism of an environmentally friendly hydroponic biogas slurry dispensing device proposed by the utility model;

[0021] Figure 5 is a schematic diagram of the structure of the vertical rod and the vertical pipe of an environmentally friendly hydroponic biogas slurry dispensing device proposed by the utility model.

[0022] Legend:

[0023] 1. Biogas slurry tank; 2. Planting plate; 3. Environmental protection preparation tank; 4. Filter plate; 5. Connecting pipe; 6. Liquid inlet pipe; 7. Solenoid valve 1; 8. Water supply pipe; 9. Solenoid valve 2; 10. Reciprocating lead screw 1; 11. Threaded block 1; 12. Vertical rod; 13. Cleaning brush; 14. Reciprocating lead screw 2; 15. Threaded block 2; 16. Vertical pipe; 17. Water outlet hole; 18. Hose; 19. Driving motor; 20. Driving pulley; 21. Gear 1; 22. Gear 2; 23. Transmission belt; 24. Driven pulley; 25. Gear 3; 26. Gear 4; 27. Slag discharge pipe; 28. Collection tank. Specific implementation mode

[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] Refer to Figures 1-5 , the present invention provides an environment-friendly hydroponic biogas slurry preparation device, which includes a biogas slurry tank 1, in which a mixing component (not shown in the figure), an aeration component (not shown in the figure) and multiple groups of planting plates 2 are arranged. The mixing component is used for fully mixing and preparing the biogas slurry and water in the biogas slurry tank 1, and the aeration component is used for aerating the biogas slurry in the biogas slurry tank 1 (the mixing component and the aeration component both adopt existing mature technologies, and their specific structures and principles can refer to the Chinese patent with the application number: 202320255204.4 and the name of an environment-friendly hydroponic biogas slurry preparation device). Multiple planting holes are opened on multiple groups of planting plates 2. One side of the biogas slurry tank 1 is fixedly connected with an environmental protection preparation tank 3. A plurality of filter plates 4 are fixedly connected inside the environmental protection preparation tank 3. A brushing mechanism and a backwashing mechanism are respectively arranged on both sides of the filter plate 4. A driving mechanism for driving the brushing mechanism and the backwashing mechanism to operate is also arranged on the environmental protection preparation tank 3, and a water supply mechanism is also arranged on the top of the environmental protection preparation tank 3;

[0026] The steps for preparing biogas slurry in the biogas slurry pond 1 are as follows: Install an aeration component (not shown in the figure) in the biogas slurry pond 1. Take the biogas slurry as the base liquid, adjust the pH value of the base liquid to 6 - 7, then add an external nutrient agent and a traditional Chinese medicine antibacterial solution to the base liquid to make the conductivity of the nutrient solution 1.2 - 1.6 mS / cm. Add the nutrient solution to the biogas slurry pond 1, and then fully mix the nutrient solution, biogas slurry, and water in the biogas slurry pond through a mixing component (not shown in the figure). Place the planting plate 2 with planting holes in the biogas slurry pond 1, insert vegetable seedlings into the planting holes for planting and cultivation. After 5 - 8 days of planting and cultivation, continue to add an external nutrient agent to the nutrient solution, adjust the conductivity of the nutrient solution to 2 - 2.5 mS / cm, and continue to cultivate for 15 - 20 days. During the planting and cultivation process, keep the water temperature at 20 - 30 °C and perform aeration treatment every day to complete the hydroponic work of vegetables with biogas slurry. For the specific working principle of making biogas slurry into a nutrient solution, reference can be made to the patent (publication number: CN113632722A, title: A method for hydroponic vegetables using biogas slurry).

[0027] There is a connecting pipe 5 fixedly connected between the environmental protection preparation tank 3 and the biogas slurry pond 1. On one side of the environmental protection preparation tank 3 away from the connecting pipe 5, there is an inlet pipe 6 fixedly connected, and a solenoid valve one 7 is arranged on the inlet pipe 6.

[0028] The water supply mechanism includes a water supply pipe 8 fixedly installed on the top of the environmental protection preparation tank 3. A solenoid valve two 9 is arranged on the water supply pipe 8, and a pressure pump is also arranged on the water supply pipe 8.

[0029] The brushing mechanism includes a reciprocating lead screw one 10 rotatably installed on the inner wall of the environmental protection preparation tank 3. A threaded block one 11 is threadedly connected to the outer surface of the reciprocating lead screw one 10. The top of the threaded block one 11 is slidably connected to the top of the inner wall of the environmental protection preparation tank 3. A vertical rod 12 is fixedly connected to the threaded block one 11, and a cleaning brush 13 is fixedly connected to the vertical rod 12. The side of the cleaning brush 13 away from the vertical rod 12 abuts against the filter plate 4.

[0030] The backwashing mechanism includes a reciprocating lead screw two 14 rotatably installed on the inner wall of the environmental protection preparation tank 3. A threaded block two 15 is threadedly connected to the outer surface of the reciprocating lead screw two 14. The top of the threaded block two 15 is slidably connected to the top of the inner wall of the environmental protection preparation tank 3. A vertical pipe 16 is fixedly connected to the threaded block two 15. A number of water outlet holes 17 are opened on one side of the vertical pipe 16 close to the filter plate 4, and a flexible pipe 18 is fixedly connected to the vertical pipe 16. The other end of the flexible pipe 18 is fixedly connected to the water supply pipe 8.

[0031] The drive mechanism includes a drive motor 19 fixedly installed on the environmental protection dispensing tank 3. The output end of the drive motor 19 is fixedly connected with a driving pulley 20. A first gear 21 is coaxially and fixedly connected to the driving pulley 20. A second gear 22 meshes with the outer surface of the first gear 21. The outer surface of the driving pulley 20 is drivingly connected with a driven pulley 24 through a transmission belt 23. A third gear 25 is coaxially and fixedly connected to the driven pulley 24. A fourth gear 26 meshes with the outer surface of the third gear 25.

[0032] The first gear 21 is coaxially and fixedly connected with a first reciprocating lead screw 10 in one of the brushing mechanisms. The second gear 22 is coaxially and fixedly connected with a second reciprocating lead screw 14 in one of the backwashing mechanisms. The third gear 25 is coaxially and fixedly connected with a first reciprocating lead screw 10 in the other brushing mechanism. The fourth gear 26 is coaxially and fixedly connected with a second reciprocating lead screw 14 in the other backwashing mechanism.

[0033] A plurality of slag discharge pipes 27 are fixedly communicated with the bottom of the environmental protection dispensing tank 3. The bottom end of the slag discharge pipe 27 is threadedly connected with a collection tank 28. The number of the slag discharge pipes 27 is the same as the number of the filter plates 4.

[0034] During the cleaning process of the filter plate 4, the collection tank 28 can be screwed to release its threaded connection with the slag discharge pipe 27, so that the sewage impurities generated during the cleaning process of the filter plate 4 can be directly discharged out of the environmental protection dispensing tank 3 through the slag discharge pipe 27, and a large-capacity sewage bucket can be used for collection below the slag discharge pipe 27.

[0035] Working principle: When in use, the water, nutrient solution, biogas slurry, etc. in the biogas slurry pond 1 are fully mixed and dispensed through the cooperation of the mixing component and the aeration component, etc. When the solenoid valve 7 on the liquid inlet pipe 6 is opened, the biogas slurry can enter the environmental protection dispensing tank 3 through the liquid inlet pipe 6, and the impurities in the biogas slurry are filtered and intercepted by the multiple filter plates 4 in the environmental protection dispensing tank 3. The filtered biogas slurry flows to the biogas slurry pond 1 through the connecting pipe 5, and the biogas slurry can be used for hydroponic cultivation of vegetables through the cooperation of the aeration component (not shown in the figure) and the planting plate 2, etc.

[0036] After the filter plate 4 is used for a period of time, impurities are easily adsorbed on the surface and in the filter holes of the filter plate 4, causing blockage, and it is necessary to clean it. When it is necessary to clean the impurities on the surface and in the filter holes of the filter plate 4, the drive motor 19 and the solenoid valve 9 are turned on, and the water supply pipe 8 supplies water. The water is pressurized by a pressure pump, and the high-pressure water flow is sequentially delivered to the water outlet holes 17 through the hose 18 and the vertical pipe 16, and finally the water is sprayed out from the water outlet holes 17 to realize the reverse flushing of the filter holes on the filter plate 4, avoiding the blockage of the filter holes on the filter plate 4 and improving the subsequent filtering effect and efficiency of the filter plate 4 for the biogas slurry.

[0037] Moreover, the rotation of the output end of the drive motor 19 drives the driving pulley 20 and the first gear 21 to rotate synchronously, thereby driving the second gear 22 meshing with the first gear 21 to rotate. And through the arrangement of the transmission belt 23, the kinetic energy on the driving pulley 20 can be transmitted to the driven pulley 24, driving the driven pulley 24 and the third gear 25 to rotate synchronously, and driving the fourth gear 26 meshing with the third gear 25 to rotate. Furthermore, the first reciprocating lead screw 10 and the second reciprocating lead screw 14 are driven to rotate synchronously, driving the first threaded block 11 and the second threaded block 15 to move reciprocally, and driving the cleaning brush 13 and the vertical pipe 16 to move reciprocally. The reciprocally moving cleaning brush 13 can brush off the impurities adsorbed on the filter plate 4, improving the cleanliness of the filter plate 4, thereby improving the subsequent filtering effect and efficiency of the filter plate 4 for biogas slurry. And the reciprocally moving vertical pipe 16 facilitates the uniform flushing of the filter holes on the filter plate 4, effectively improving the cleaning effect.

[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An environment-friendly hydroponic biogas slurry preparation device, comprising a biogas slurry tank (1), wherein a mixing component, an aeration component and multiple groups of planting plates (2) are arranged in the biogas slurry tank (1), and it is characterized in that: On one side of the biogas slurry tank (1), an environmental protection preparation tank (3) is fixedly connected. Inside the environmental protection preparation tank (3), a plurality of filter plates (4) are fixedly connected. On both sides of the filter plate (4), a brushing mechanism and a backwashing mechanism are respectively arranged. On the environmental protection preparation tank (3), a driving mechanism for driving the brushing mechanism and the backwashing mechanism to operate is also arranged, and a water supply mechanism is arranged on the top of the environmental protection preparation tank (3).

2. The environmentally friendly hydroponic biogas slurry preparation device according to claim 1, characterized in that: A connecting pipe (5) is fixedly communicated between the environmental protection preparation tank (3) and the biogas slurry tank (1). On one side of the environmental protection preparation tank (3) away from the connecting pipe (5), a liquid inlet pipe (6) is fixedly communicated. An electromagnetic valve one (7) is arranged on the liquid inlet pipe (6).

3. An environmentally friendly hydroponic biogas slurry preparation device according to claim 1, characterized in that: The water supply mechanism includes a water supply pipe (8) fixedly installed on the top of the environmental protection preparation tank (3). An electromagnetic valve two (9) is arranged on the water supply pipe (8).

4. An environmentally friendly hydroponic biogas slurry preparation device according to claim 1, characterized in that: The brushing mechanism includes a reciprocating lead screw one (10) rotatably installed on the inner wall of the environmental protection preparation tank (3). A threaded block one (11) is threadedly connected to the outer surface of the reciprocating lead screw one (10). The top of the threaded block one (11) is slidably connected to the top of the inner wall of the environmental protection preparation tank (3). A vertical rod (12) is fixedly connected to the threaded block one (11). A cleaning brush (13) is fixedly connected to the vertical rod (12).

5. An environment-friendly hydroponic biogas slurry preparation device according to claim 4, characterized in that: The backwashing mechanism includes a reciprocating lead screw two (14) rotatably installed on the inner wall of the environmental protection preparation tank (3). A threaded block two (15) is threadedly connected to the outer surface of the reciprocating lead screw two (14). The top of the threaded block two (15) is slidably connected to the top of the inner wall of the environmental protection preparation tank (3). A vertical pipe (16) is fixedly connected to the threaded block two (15). A plurality of water outlet holes (17) are opened on one side of the vertical pipe (16) close to the filter plate (4), and a flexible pipe (18) is fixedly communicated with the vertical pipe (16).

6. An environment-friendly hydroponic biogas slurry preparation device according to claim 5, characterized in that: The driving mechanism includes a driving motor (19) fixedly installed on the environmental protection preparation tank (3). The output end of the driving motor (19) is fixedly connected with a driving pulley (20). A gear one (21) is coaxially fixedly connected to the driving pulley (20). The outer surface of the gear one (21) is meshed with a gear two (22). The outer surface of the driving pulley (20) is drivingly connected with a driven pulley (24) through a transmission belt (23). A gear three (25) is coaxially fixedly communicated with the driven pulley (24). The outer surface of the gear three (25) is meshed with a gear four (26).

7. An environment-friendly hydroponic biogas slurry preparation device according to claim 6, characterized in that: The gear one (21) is coaxially fixedly connected with the reciprocating lead screw one (10) in one of the brushing mechanisms. The gear two (22) is coaxially fixedly connected with the reciprocating lead screw two (14) in one of the backwashing mechanisms. The gear three (25) is coaxially fixedly connected with the reciprocating lead screw one (10) in the other brushing mechanism. The gear four (26) is coaxially fixedly connected with the reciprocating lead screw two (14) in the other backwashing mechanism.

8. An environment-friendly hydroponic biogas slurry preparation device according to claim 1, characterized in that: A plurality of slag discharge pipes (27) are fixedly communicated with the bottom of the environmental protection preparation tank (3). The bottom end of the slag discharge pipe (27) is threadedly connected with a collection tank (28).

Citation Information

Patent Citations

  • Method for hydroponic cultivation of vegetables by using biogas slurry

    CN113632722A

  • Environment-friendly hydroponic biogas slurry blending device

    CN219168272U