Boiler condensed water filtering device with anti-blocking function
By introducing the front and rear filter mechanisms and the motor-driven scraper collection box into the condensate filter device, the problem of easy blockage of the device is solved, efficient separation and cleaning of iron chips is achieved, and the filtration effect is improved.
Patent Information
- Application Number
- CN202422179071.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing condensate filtering device is prone to clogging, the cleaning scraper has limited movement range, and it is impossible to effectively deal with large-volume iron filings and inconvenient discharge of impurities.
The front filter mechanism and the rear filter mechanism are used, which are composed of a coarse filter and a fine filter respectively. The scraper and collection box driven by the motor are combined to achieve separation and cleaning of large and small iron filings to prevent clogging.
Effectively prevent the filtering device from being blocked, improve the filtration efficiency and the working quality of the device, and ensure the effective collection and cleaning of iron filings.
Smart Images

Figure CN223170531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler condensate filtration, and more specifically, to a boiler condensate filtration device with an anti-blocking function. Background Technique
[0002] Iron removal is an important link in the steam condensate treatment process. During the process of using a condensate iron removal filtration device for iron removal, the condensate iron removal filtration device may be blocked due to the accumulation of impurities such as rust, which may further lead to a decrease in the flow rate of the condensate or even complete blockage, thus affecting the iron removal effect and the normal operation of the equipment.
[0003] After retrieval, the utility model patent with the publication number of CN221319565U discloses a condensate iron removal filtration device, including a tank body. The upper end of the left end of the tank body is fixedly installed with a condensate inlet, and the lower end of the right end of the tank body is fixedly installed with a condensate outlet. The inner bottom of the tank body is fixedly installed with a mounting frame, a mounting rod is fixedly installed on the top of the mounting frame, a filter cylinder body is sleeved on the outer side of the mounting rod, and a filter material is inserted into the interior of the filter cylinder body, and the filter material is arranged in a ring state with respect to the center point of the filter cylinder body; for this condensate iron removal filtration device, by sleeving the filter cylinder body on the rod body of the mounting rod, and then the inner cavity of the mounting frame is arranged in a "cross" shape structure state, and the lower end of the filter cylinder body is also arranged in a "cross" shape structure state, so that the filter cylinder body is clamped in the inner cavity of the mounting frame, thereby making it more convenient and fast to replace it, and at the same time prolonging the service life and treatment capacity.
[0004] However, the above patent still has the following deficiencies: the up and down movement range of the cleaning scraper is limited, and it can only clean the middle section inner wall of the tank body, with poor practicability; in addition, when there are iron filings with a relatively large volume in the condensate, it is not convenient for the iron filings to enter the tank body to be processed by the filter cylinder body and the filter material, and it is also not convenient for the impurities filtered by the anti-blocking cylinder body in the condensate outlet to be discharged. For this reason, we propose a boiler condensate filtration device with an anti-blocking function. Summary of the Utility Model
[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a boiler condensate filtration device with an anti-blocking function.
[0006] To solve the above problems, the utility model adopts the following technical solutions:
[0007] A boiler condensate filtering device with an anti-blocking function, comprising a tank body. At the top of one side of the tank body, a condensate inlet is provided. At the end of the condensate inlet, a pre-filtering mechanism is arranged. At the bottom of the other side of the tank body, a condensate outlet is provided. At the end of the condensate outlet, a post-filtering mechanism is arranged. At the bottom of the inner cavity of the tank body, a support column is fixedly connected. On the top of the support column, a filtering cylinder is placed. A plurality of placing grooves are arranged on the filtering cylinder. Filtering materials are placed in the inner cavities of the placing grooves. The top of the tank body is threadedly installed with a tank cover. On the top of the tank cover, a third motor is fixedly installed. The output shaft of the third motor extends to the bottom of the tank cover and is fixedly connected with a rotating plate. At the bottom surface of one end of the rotating plate, an L-shaped scraping plate is fixedly connected. The bottom end of the L-shaped scraping plate extends into the inner cavity of the tank body and is in contact with the bottom surface of the inner cavity of the tank body. The outer side of the L-shaped scraping plate is in contact with the inner wall of the tank body. Inside the L-shaped scraping plate, a connecting column is fixedly connected. At the end of the connecting column, an inner scraping plate is fixedly connected. The end surface of the inner scraping plate is in contact with the side surface of the filtering cylinder.
[0008] As a preferred solution of the present invention, the pre-filtering mechanism includes a pre-conduit fixedly connected to the end of the condensate inlet. At the bottom of the pre-conduit, a pre-collection box is provided. A pre-draw opening is formed on the side surface of the pre-collection box. Two pre-card seats are arranged on the side surface of the pre-collection box. A pre-collection box is placed in the inner cavity of the pre-collection box. The end of the pre-collection box penetrates through the pre-draw opening and extends to the outside of the pre-collection box and is fixedly connected with a pre-card column. The two ends of the pre-card column are sleeved inside the two pre-card seats. A coarse filter screen is fixedly sleeved in the inner cavity of the pre-conduit. On one side of the coarse filter screen, a first motor is fixedly installed. The output shaft of the first motor extends to the other side of the coarse filter screen and is fixedly connected with a pre-scraping block. The side surface of the pre-scraping block is in contact with the other side of the coarse filter screen. On the side surface of the coarse filter screen and outside the first motor, a pre-protective shell is fixedly connected.
[0009] As a preferred solution of the present invention, the post-filtering mechanism includes a post-conduit fixedly connected to the end of the condensate outlet. At the bottom of the post-conduit, a post-collection box is provided. A post-draw opening is formed on the side surface of the post-collection box. Two post-card seats are arranged on the side surface of the post-collection box. A post-collection box is placed in the inner cavity of the post-collection box. The end of the post-collection box penetrates through the post-draw opening and extends to the outside of the post-collection box and is fixedly connected with a post-card column. The two ends of the post-card column are sleeved inside the two post-card seats. A fine filter screen is fixedly sleeved in the inner cavity of the post-conduit. On one side of the fine filter screen, a second motor is fixedly installed. The output shaft of the second motor extends to the other side of the fine filter screen and is fixedly connected with a post-scraping block. The side surface of the post-scraping block is in contact with the other side of the fine filter screen. On the side surface of the fine filter screen and outside the second motor, a post-protective shell is fixedly connected.
[0010] As a preferred embodiment of the present utility model, a square groove is provided on the top surface of the support column, a square block is fixedly connected to the bottom surface of the filter cylinder body, the bottom end of the square block is movably sleeved in the inner cavity of the square groove, and the side surface of the square block is in contact with the inner wall of the square groove.
[0011] As a preferred embodiment of the present utility model, a control panel is fixedly installed on the top surface of the tank cover, and the control panel is electrically connected to the third motor, the first motor, and the second motor respectively.
[0012] As a preferred embodiment of the present utility model, one side of the coarse filter screen is flush with one side of the inner cavity of the front collection box, and one side of the fine filter screen is flush with one side of the inner cavity of the rear collection box.
[0013] Compared with the prior art, the advantages of the present utility model are as follows:
[0014] (1) In the present utility model, the third motor is used to drive the rotating plate, the L-shaped scraping plate, the connecting column and the inner scraping plate to rotate. The inner scraping plate is used to scrape the inner wall of the tank body and the bottom of the inner cavity of the tank body. In addition, the inner scraping plate is used to scrape the outer side of the filter cylinder body, so as to realize the function of completely cleaning the impurities attached to the inner wall of the tank body and the outer side of the filter cylinder body.
[0015] (2) In the present utility model, when the condensate enters the tank body, the iron filings in the condensate are filtered by the coarse filter screen in the front conduit, so as to prevent the iron filings with larger volume from entering the inner cavity of the tank body. In addition, when the condensate is discharged, the iron filings in the condensate are filtered by the fine filter screen in the rear conduit to filter the iron filings with smaller volume. In addition, the cooperation of the first motor and the front scraping block is used to clean the iron filings filtered by the filtering surface of the coarse filter screen, and the front collection box is used to collect the iron filings. The cooperation of the second motor and the rear scraping block is used to clean the iron filings filtered by the filtering surface of the fine filter screen, and the rear collection box is used to collect the iron filings, so as to ensure that the coarse filter screen and the fine filter screen are not blocked. At the same time, the filtered iron filings can be collected, improving the working quality of the boiler condensate filtering device with an anti-blocking function. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the overall structural schematic diagram of the present utility model;
[0017] Figure 2 is the sectional schematic diagram of the present utility model;
[0018] Figure 3 is the disassembled schematic diagram of the filter cylinder body and the filter material of the present utility model;
[0019] Figure 4 is the sectional schematic diagram of the front conduit of the present utility model;
[0020] Figure 5 It is a schematic cross-sectional view of the rear conduit of the present utility model;
[0021] Figure 6 It is a schematic structural view of the tank body of the present utility model.
[0022] Description of the reference numerals in the figure:
[0023] 1. Tank body; 2. Condensate inlet; 3. Condensate outlet; 4. Front filtration mechanism; 5. Rear filtration mechanism; 6. Support column; 7. Filtration cylinder; 8. Placing groove; 9. Filter material; 10. Tank cover; 11. Third motor; 12. Rotating plate; 13. L-shaped scraping plate; 14. Connecting column; 15. Inner scraping plate; 16. Front conduit; 17. Front collection box; 18. Front draw port; 19. Front card seat; 20. Front collection box; 21. Front card post; 22. Coarse filter screen; 23. First motor; 24. Front scraping block; 25. Front protective shell; 26. Rear conduit; 27. Rear collection box; 28. Rear draw port; 29. Rear card seat; 30. Rear collection box; 31. Rear card post; 32. Fine filter screen; 33. Second motor; 34. Rear scraping block; 35. Rear protective shell; 36. Square groove; 37. Square block; 38. Control panel. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0027] Embodiment:
[0028] Please refer to Figure 1-6 , a boiler condensate filtering device with an anti-blocking function, including a tank body 1. At the top of one side of the tank body 1, a condensate inlet 2 is provided. At the end of the condensate inlet 2, a front filtering mechanism 4 is provided. At the bottom of the other side of the tank body 1, a condensate outlet 3 is provided. At the end of the condensate outlet 3, a rear filtering mechanism 5 is provided. At the bottom of the inner cavity of the tank body 1, a support column 6 is fixedly connected. On the top of the support column 6, a filtering cylinder 7 is placed. A plurality of placement grooves 8 are provided on the filtering cylinder 7. Filtering materials 9 are placed in the inner cavities of the placement grooves 8. The top of the tank body 1 is threadedly installed with a tank cover 10. On the top of the tank cover 10, a third motor 11 is fixedly installed. The output shaft of the third motor 11 extends to the bottom of the tank cover 10 and is fixedly connected with a rotating plate 12. At the bottom surface of one end of the rotating plate 12, an L-shaped scraping plate 13 is fixedly connected. The bottom end of the L-shaped scraping plate 13 extends into the inner cavity of the tank body 1 and is in contact with the bottom surface of the inner cavity of the tank body 1. The outer side of the L-shaped scraping plate 13 is in contact with the inner wall of the tank body 1. Inside the L-shaped scraping plate 13, a connecting column 14 is fixedly connected. At the end of the connecting column 14, an inner scraping plate 15 is fixedly connected. The end face of the inner scraping plate 15 is in contact with the side surface of the filtering cylinder 7.
[0029] Specifically, please refer to Figure 1 and Figure 4 , the front filtering mechanism 4 includes a front conduit 16 fixedly connected to the end of the condensate inlet 2. At the bottom of the front conduit 16, a front collection box 17 is provided. A front pull-out port 18 is opened on the side surface of the front collection box 17. Two front clamping seats 19 are provided on the side surface of the front collection box 17. A front collection box 20 is placed in the inner cavity of the front collection box 17. The end of the front collection box 20 penetrates through the front pull-out port 18 and extends to the outside of the front collection box 17 and is fixedly connected with a front clamping column 21. The two ends of the front clamping column 21 are sleeved inside the two front clamping seats 19. A coarse filter screen 22 is fixedly sleeved in the inner cavity of the front conduit 16. On one side of the coarse filter screen 22, a first motor 23 is fixedly installed. The output shaft of the first motor 23 extends to the other side of the coarse filter screen 22 and is fixedly connected with a front scraping block 24. The side surface of the front scraping block 24 is in contact with the other side of the coarse filter screen 22. On the side surface of the coarse filter screen 22 and on the outside of the first motor 23, a front protective shell 25 is fixedly connected.
[0030] In this embodiment, the side surface of the front collection box 20 is attached to the inner wall of the front collection bin 17, preventing a gap from forming between the inner wall of the front collection bin 17 and the side surface of the front collection box 20, ensuring that the iron filings can smoothly enter the inner cavity of the front collection box 20. Additionally, the front collection box 20 is fixed by the snap connection between the front clamping post 21 and the front clamping seat 19.
[0031] Specifically, please refer to Figure 1 and Figure 5 , the rear filtering mechanism 5 includes a rear conduit 26 fixedly connected to the end of the condensate outlet 3. A rear collection bin 27 is provided at the bottom of the rear conduit 26. A rear pull-out port 28 is formed on the side surface of the rear collection bin 27. Two rear clamping seats 29 are provided on the side surface of the rear collection bin 27. A rear collection box 30 is placed in the inner cavity of the rear collection bin 27. The end of the rear collection box 30 passes through the rear pull-out port 28 and extends to the outside of the rear collection bin 27 and is fixedly connected to a rear clamping post 31. Both ends of the rear clamping post 31 are sleeved inside the two rear clamping seats 29. A fine filter screen 32 is fixedly sleeved in the inner cavity of the rear conduit 26. A second motor 33 is fixedly installed on one side of the fine filter screen 32. The output shaft of the second motor 33 extends to the other side of the fine filter screen 32 and is fixedly connected to a rear scraping block 34. The side surface of the rear scraping block 34 is attached to the other side of the fine filter screen 32. A rear protective shell 35 is fixedly connected to the side surface of the fine filter screen 32 and located outside the second motor 33.
[0032] In this embodiment, the side surface of the rear collection box 30 is attached to the inner wall of the rear collection bin 27, preventing a gap from forming between the inner wall of the rear collection bin 27 and the side surface of the rear collection box 30, ensuring that the iron filings can smoothly enter the inner cavity of the rear collection box 30. Additionally, the rear collection box 30 is fixed by the snap connection between the rear clamping post 31 and the rear clamping seat 29.
[0033] Specifically, please refer to Figure 3 and Figure 6 , a square groove 36 is formed on the top surface of the support column 6. A square block 37 is fixedly connected to the bottom surface of the filter cylinder 7. The bottom end of the square block 37 is movably sleeved into the inner cavity of the square groove 36. The side surface of the square block 37 is attached to the inner wall of the square groove 36.
[0034] In this embodiment, the filter cylinder 7 is placed on the support column 6 through the cooperation of the square groove 36 and the square block 37.
[0035] Specifically, please refer to Figure 1 , Figure 4 and Figure 5 , a control panel 38 is fixedly installed on the top surface of the tank cover 10. The control panel 38 is electrically connected to the third motor 11, the first motor 23, and the second motor 33 respectively.
[0036] In this embodiment, the third motor 11, the first motor 23, and the second motor 33 are controlled by the control panel 38.
[0037] Specifically, please refer to Figure 4 and Figure 5 : One side of the coarse filter screen 22 is flush with one side of the inner cavity of the front collection box 17, and one side of the fine filter screen 32 is flush with one side of the inner cavity of the rear collection box 27.
[0038] In this embodiment, it is ensured that the iron filings filtered by the coarse filter screen 22 can smoothly enter the inner cavity of the front collection box 17, and in addition, it is ensured that the iron filings filtered by the fine filter screen 32 can smoothly enter the inner cavity of the rear collection box 27.
[0039] Working principle: When in use, first, the boiler condensate is introduced into the inner cavity of the tank body 1 through the front conduit 16 and the condensate inlet 2. At the same time, the larger-volume iron filings in the condensate are filtered by the coarse filter screen 22. In addition, the condensate entering the tank body 1 is processed by the filter cylinder 7 and the filter material 9 in the inner cavity of the tank body 1. The processed condensate is discharged from the condensate outlet 3 and the rear conduit 26. At this time, the smaller-volume iron filings in the condensate are filtered by the fine filter screen 32. Then, the third motor 11 is started to drive the rotating plate 12, the L-shaped scraping plate 13, the connecting column 14, and the inner scraping plate 15 to rotate. The inner scraping plate 15 is used to scrape the inner wall of the tank body 1 and the bottom of the inner cavity of the tank body 1. In addition, the inner scraping plate 15 is used to scrape the outer side of the filter cylinder 7, so as to clean the impurities attached to the inner wall of the tank body 1 and the outer side of the filter cylinder 7. Then, the first motor 23 is started to drive the front scraping block 24 to rotate. The front scraping block 24 is used to scrape the filtering surface of the coarse filter screen 22, so as to clean the iron filings filtered by the filtering surface of the coarse filter screen 22 and collect the iron filings into the front collection box 20. Finally, the second motor 33 is started to drive the rear scraping block 34 to rotate. The rear scraping block 34 is used to scrape the filtering surface of the fine filter screen 32, so as to clean the iron filings filtered by the filtering surface of the fine filter screen 32 and collect the iron filings into the rear collection box 30. That's it.
[0040] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A boiler condensate filtering device with a clogging prevention function, comprising a tank body (1), characterized in that: At the top of one side of the tank body (1), a condensate inlet (2) is provided. At the end of the condensate inlet (2), a front filtering mechanism (4) is provided. At the bottom of the other side of the tank body (1), a condensate outlet (3) is provided. At the end of the condensate outlet (3), a rear filtering mechanism (5) is provided. At the bottom of the inner cavity of the tank body (1), a support column (6) is fixedly connected. On the top of the support column (6), a filtering cylinder body (7) is placed. A plurality of placing grooves (8) are provided on the filtering cylinder body (7). Filtering materials (9) are placed in the inner cavities of the placing grooves (8). The top of the tank body (1) is threadedly installed with a tank cover (10). On the top of the tank cover (10), a third motor (11) is fixedly installed. The output shaft of the third motor (11) extends to the bottom of the tank cover (10) and is fixedly connected with a rotating plate (12). At the bottom surface of one end of the rotating plate (12), an L-shaped scraping plate (13) is fixedly connected. The bottom end of the L-shaped scraping plate (13) extends into the inner cavity of the tank body (1) and is in contact with the bottom surface of the inner cavity of the tank body (1). The outer side of the L-shaped scraping plate (13) is in contact with the inner wall of the tank body (1). Inside the L-shaped scraping plate (13), a connecting column (14) is fixedly connected. At the end of the connecting column (14), an inner scraping plate (15) is fixedly connected. The end face of the inner scraping plate (15) is in contact with the side surface of the filtering cylinder body (7).
2. The boiler condensate filtering device with anti-blocking function according to claim 1, characterized in that: The front filtering mechanism (4) includes a front conduit (16) fixedly connected to the end of the condensate inlet (2). At the bottom of the front conduit (16), a front collection box (17) is provided. A front draw opening (18) is provided on the side surface of the front collection box (17). Two front clamping seats (19) are provided on the side surface of the front collection box (17). A front collection box (20) is placed in the inner cavity of the front collection box (17). The end of the front collection box (20) extends to the outside of the front collection box (17) through the front draw opening (18) and is fixedly connected with a front clamping column (21). The two ends of the front clamping column (21) are sleeved inside the two front clamping seats (19). A coarse filter screen (22) is fixedly sleeved in the inner cavity of the front conduit (16). On one side of the coarse filter screen (22), a first motor (23) is fixedly installed. The output shaft of the first motor (23) extends to the other side of the coarse filter screen (22) and is fixedly connected with a front scraping block (24). The side surface of the front scraping block (24) is in contact with the other side of the coarse filter screen (22). On the side surface of the coarse filter screen (22) and outside the first motor (23), a front protective shell (25) is fixedly connected.
3. The boiler condensate filtering device with anti-blocking function according to claim 2, characterized in that: The post-filter mechanism (5) includes a post-conduit (26) fixedly connected to the end of the condensate outlet (3). A post-collection box (27) is provided at the bottom of the post-conduit (26). A post-pull opening (28) is formed on the side of the post-collection box (27). Two post-clamps (29) are provided on the side of the post-collection box (27). A post-collection box (30) is placed in the inner cavity of the post-collection box (27). The end of the post-collection box (30) penetrates through the post-pull opening (28) and extends to the outside of the post-collection box (27) and is fixedly connected with a post-card column (31). Both ends of the post-card column (31) are sleeved inside the two post-clamps (29). A fine filter screen (32) is fixedly sleeved in the inner cavity of the post-conduit (26). A second motor (33) is fixedly installed on one side of the fine filter screen (32). The output shaft of the second motor (33) extends to the other side of the fine filter screen (32) and is fixedly connected with a post-scraper (34). The side of the post-scraper (34) is in contact with the other side of the fine filter screen (32). A post-protective shell (35) is fixedly connected to the side of the fine filter screen (32) and located outside the second motor (33).
4. A boiler condensate filtration device with an anti-blocking function according to claim 1, characterized in that: A square groove (36) is formed on the top surface of the support column (6). A square block (37) is fixedly connected to the bottom surface of the filter cylinder body (7). The bottom end of the square block (37) is movably sleeved into the inner cavity of the square groove (36). The side of the square block (37) is in contact with the inner wall of the square groove (36).
5. The boiler condensate filtering device with a clogging prevention function according to claim 3, characterized in that: A control panel (38) is fixedly installed on the top surface of the tank cover (10). The control panel (38) is electrically connected to the third motor (11), the first motor (23), and the second motor (33) respectively.
6. The boiler condensate filtering device with anti-blocking function according to claim 3, characterized in that: One side of the coarse filter screen (22) is flush with one side of the inner cavity of the front collection box (17). One side of the fine filter screen (32) is flush with one side of the inner cavity of the post-collection box (27).
Citation Information
Patent Citations
Deironing and filtering device for condensed water
CN221319565U