Surfactant reaction kettle structure capable of uniformly adding auxiliary materials

By introducing a material separation structure into the reactor, the rotation and expansion and contraction movements are used to achieve uniform cutting of auxiliary materials, the problem of uneven addition of auxiliary materials is solved and the mixing efficiency is improved.

CN223170901UActive Publication Date: 2025-08-01GUANGDONG LICHEN AOWEI IND CO LTD
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Patent Information

Application Number
CN202421797665.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-08-01
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The addition of auxiliary materials in existing reactors is uneven, resulting in low mixing efficiency.

Method used

The material separation structure is adopted, including a second rotary drive motor, a transmission structure, a hollow tube body, annular mount, a connecting arm and a leaking plate. The uniform discharge of auxiliary materials is achieved through rotation and telescopic actions, and the mixing efficiency is improved in combination with the stirring structure.

Benefits of technology

It realizes uniform discharge of auxiliary materials in the kettle body, improves mixing efficiency and applicability, and is suitable for auxiliary materials in different situations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a surface active agent reaction kettle structure capable of uniformly adding auxiliary materials, which comprises a kettle body and a stirring structure, an auxiliary material hopper is arranged at the top of the kettle body, and the surface active agent reaction kettle structure also comprises a material distributing structure; the material distributing structure comprises a second rotary driving motor, a transmission structure, a hollow pipe body, an annular mounting seat, a plurality of connecting arms and a plurality of material leaking discs; the power output end of the second rotary driving motor is connected with the transmission structure, the transmission structure is connected with the hollow pipe body, the annular mounting base is mounted on the lower portion of the hollow pipe body, and the connecting arms are sequentially and evenly distributed and mounted on the outer side face of the annular mounting base in the circumferential direction. The free end of each connecting arm is connected with the material leaking disc; a plurality of material leaking holes are uniformly formed in the bottom of the material leaking disc; the connecting arm comprises a first up-down overturning motor, an electric telescopic rod and a rotating motor. The auxiliary materials can drop in the inner cavity of the kettle body in a dispersed manner, so that the mixing efficiency is directly improved on the basis of realizing uniform blanking of the auxiliary materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors for surfactant processing, in particular to a reactor structure for surfactants with uniform addition of auxiliary materials. Background Art

[0002] Chinese authorized publication number is CN220257967U, and the authorized publication date is December 29, 2023. It specifically relates to a reactor for reinforced water plugging materials with automatic feeding, including a reactor body, a top cover, a material distribution barrel, and a controller. The top cover is installed at the top of the reactor body, and a discharge pipe is installed at the bottom of the reactor body. A motor is fixed on the upper surface of the top cover, and a first bevel gear is fixed to the output end of the motor. A stirring structure is fixed to the lower surface of the first bevel gear, and a scraper is connected to the outer end of the stirring structure. A limiting plate is fixed to the lower surface of the top cover. The material distribution barrel is fixed on the outer side of the reactor body, and a guiding plate is installed at the bottom end inside the material distribution barrel. A transparent window is installed at the front end of the reactor body. For this reactor for reinforced water plugging materials with automatic feeding, when each control valve is opened, the material flows out, and the rotation of the poking rod pokes the flexible hose, causing the flexible hose to vibrate, avoiding material blockage in the flexible hose, facilitating automatic feeding, and preventing material adhesion inside the reactor body. The defect of this prior art is that by respectively arranging material distribution barrels on the four sides of the upper part of the reactor body to achieve multi-directional addition of auxiliary materials, however, the position of the discharge flexible hose of the material distribution barrel is fixed, and the material will only accumulate below the discharge flexible hose inside the reactor body, resulting in a relatively long time of stirring to achieve uniform mixing of the materials. In view of this situation, it is urgent to improve. Summary of the Utility Model

[0003] Based on this, the purpose of the utility model is to provide a reactor structure for surfactants with uniform addition of auxiliary materials, so that the auxiliary materials can be dispersed and dropped inside the reactor cavity, directly improving the mixing efficiency on the basis of realizing uniform feeding of the auxiliary materials.

[0004] The utility model provides a reactor structure for surfactants with uniform addition of auxiliary materials, including a reactor body and a stirring structure. The stirring structure includes a first rotation driving motor, a stirring shaft, and a plurality of stirring blades. The first rotation driving motor is installed above the reactor body through a bracket, the power output end of the first rotation driving motor is connected to the stirring shaft, and a plurality of the stirring blades are correspondingly installed on the stirring shaft. A auxiliary material hopper is installed at the top of the reactor body, and a material distribution structure is also included.

[0005] The material distribution structure includes a second rotary drive motor, a transmission structure, a hollow tube body, an annular mounting seat, a plurality of connecting arms, and a plurality of material leakage trays; the power output end of the second rotary drive motor is connected to the transmission structure, the transmission structure is connected to the hollow tube body, the annular mounting seat is installed at the lower part of the hollow tube body, each of the connecting arms is circumferentially and orderly evenly installed on the outer side surface of the annular mounting seat, and the free end of each connecting arm is connected to the material leakage tray; a plurality of material leakage holes are evenly arranged at the bottom of the material leakage tray;

[0006] The connecting arm includes a first up-and-down flipping motor, an electric telescopic rod, and a rotary motor. The first up-and-down flipping motor is installed on the annular mounting seat, the power output end of the first up-and-down flipping motor is connected to the electric telescopic rod, the free end of the electric telescopic rod is connected to the rotary motor, and the power output end of the rotary motor is connected to the material leakage tray.

[0007] Preferably, the transmission structure includes a driving gear, a first driven gear, and a second driven gear. The power output end of the second rotary drive motor is coaxially connected to the driving gear. The first driven gear is rotatably installed on the upper surface of the kettle body through a positioning shaft. The second driven gear is sleeved on the upper part of the hollow tube body. Both the driving gear and the second driven gear are meshed with the first driven gear.

[0008] Preferably, an upper limit ring with an external thread is sleeved on the upper part of the annular mounting seat, a lower limit ring with an external thread is sleeved on the bottom of the annular mounting seat, an external thread is provided on the outer side surface of the hollow tube body, and the upper limit ring, the annular mounting seat, and the lower limit ring are limited and fixed by screws.

[0009] Preferably, a third rotary drive motor is installed at the bottom of each of the material leakage trays, and the power output end of each of the third rotary drive motors extends into the interior of the material leakage tray and is connected with a material pushing block.

[0010] Preferably, a second up-and-down flipping motor is installed at the position corresponding to the auxiliary material hopper on the inner side wall of the upper part of the kettle body. The power output end of the second up-and-down flipping motor is connected with a limiting block, and a limiting groove corresponding to the limiting block is provided at the bottom of each of the material leakage trays.

[0011] The beneficial effects of the present utility model are as follows: By providing a material distribution structure, a connecting arm is provided in the material distribution structure. The connecting arm includes a first up-and-down flipping motor, an electric telescopic rod, and a rotating motor. After the auxiliary materials fall into the leakage tray, on the one hand, the annular mounting seat can drive the leakage tray to perform a rotating feeding action, and the electric telescopic rod can drive the leakage tray to reciprocally stretch between the axis and the outer diameter of the kettle body for feeding. On the basis of realizing the uniform feeding of the auxiliary materials, the mixing efficiency is directly improved; in addition, in order to improve the feeding speed, the rotating motor can cause the leakage tray to rotate 180° to directly pour the auxiliary materials into the kettle body, thereby improving the applicability of this structure and being applicable to the feeding methods of different situations of auxiliary materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a partial perspective view (from a top view angle) of the present utility model.

[0013] Figure 2 It is a partial perspective view (from a bottom view angle) of the present utility model.

[0014] Figure 3 It is a perspective view of the material distribution structure.

[0015] Reference numerals are: kettle body 10, auxiliary material hopper 11, first rotation driving motor 12, second rotation driving motor 13, bracket 14, stirring shaft 15, driving gear 19, first driven gear 18, second driven gear 16, positioning shaft 17, leakage tray 20, leakage hole 21, limit groove 22, second up-and-down flipping motor 23, limit block 24, first up-and-down flipping motor 27, electric telescopic rod 26, rotating motor 25, hollow tube body 29, annular mounting seat 28, lower limit ring 30, upper limit ring 31, material pushing block 32, connecting arm 33, screw 34, third rotation driving motor 35. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] In order to further understand the features, technical means, and the specific purposes and functions achieved by the present utility model, the present utility model will be further described in detail below in conjunction with the specific embodiments and the drawings.

[0017] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0018] Please refer to Figures 1-3As shown in the figure, the present utility model provides a reactor structure for surfactants with uniform auxiliary material addition, which includes a kettle body 10 and a stirring structure. The stirring structure includes a first rotary drive motor 12, a stirring shaft 15 and a number of stirring blades. The first rotary drive motor 12 is installed above the kettle body 10 through a bracket 14. The power output end of the first rotary drive motor 12 is connected to the stirring shaft 15. A number of stirring blades are correspondingly installed on the stirring shaft 15. An auxiliary material hopper 11 is installed at the top of the kettle body 10, and a material distribution structure is further included; the stirring shaft 15 passes through a hollow tube body 29 and extends into the inner cavity of the kettle body 10.

[0019] The material distribution structure includes a second rotary drive motor 13, a transmission structure, a hollow tube body 29, an annular mounting seat 28, a plurality of connecting arms 33, and a plurality of leakage trays 20. The annular mounting seat 28, the plurality of connecting arms 33, and the plurality of leakage trays 20 are all arranged inside the kettle body 10; the power output end of the second rotary drive motor 13 is connected to the transmission structure, the transmission structure is connected to the hollow tube body 29, the annular mounting seat 28 is installed at the lower part of the hollow tube body 29, each connecting arm 33 is circumferentially and orderly evenly installed on the outer side surface of the annular mounting seat 28, and the free end of each connecting arm 33 is connected to the leakage tray 20; a number of leakage holes 21 are evenly arranged at the bottom of the leakage tray 20; the transmission structure includes a driving gear 19, a first driven gear 18, and a second driven gear 16. The power output end of the second rotary drive motor 13 is coaxially connected to the driving gear 19. The first driven gear 18 is rotatably installed on the upper surface of the kettle body 10 through a positioning shaft 17. The second driven gear 16 is sleeved on the upper part of the hollow tube body 29. Both the driving gear 19 and the second driven gear 16 are meshed with the first driven gear 18. During actual operation, the second rotary drive motor 13 outputs power, drives the first driven gear 18 to rotate through the driving gear 19, the first driven gear 18 rotates synchronously to drive the second driven gear 16 to rotate, the second driven gear 16 rotates synchronously to drive the hollow tube body 29 to rotate, the hollow tube body 29 synchronously drives the annular mounting seat 28 to rotate, and the annular mounting seat 28 synchronously drives the plurality of connecting arms 33 and the plurality of leakage trays 20 to rotate.

[0020] The connecting arm 33 includes a first up-and-down flipping motor 27, an electric telescopic rod 26, and a rotary motor 25. The first up-and-down flipping motor 27 is installed on the annular mounting seat 28. The power output end of the first up-and-down flipping motor 27 is connected to the electric telescopic rod 26. The free end of the electric telescopic rod 26 is connected to the rotary motor 25. The power output end of the rotary motor 25 is connected to the leakage tray 20. By setting the first up-and-down flipping motor 27, when the leakage tray 20 is not needed for feeding, the connecting arm 33 can be swung downward and retracted; by setting the electric telescopic rod 26, the leakage tray 20 can be driven to change its telescopic position; by setting the rotary motor 25, the leakage tray 20 can be rotated 360°.

[0021] The upper part of the annular mounting seat 28 is sleeved with an upper limit ring 31 with an external thread, the bottom of the annular mounting seat 28 is sleeved with a lower limit ring 30 with an external thread, the outer side surface of the hollow tube body 29 is provided with an external thread, and the upper limit ring 31, the annular mounting seat 28, and the lower limit ring 30 are limited and fixed by screws 34. When it is necessary to adjust the up and down position of the annular mounting seat 28 on the hollow tube body 29, just loosen the upper limit ring 31 and the lower limit ring 30.

[0022] A third rotary drive motor 35 is installed at the bottom of each material leakage tray 20, and the power output end of each third rotary drive motor 35 extends into the interior of the material leakage tray 20 and is connected with a material pushing block 32. By arranging the material pushing block 32, a material pushing action can be realized in the material leakage tray 20 under the power output of the third rotary drive motor 35, thereby avoiding blockage.

[0023] A second up and down flipping motor 23 is installed at the position corresponding to the auxiliary material hopper 11 on the inner side wall of the upper part of the kettle body 10. The power output end of the second up and down flipping motor 23 is connected with a limit block 24, and a limit groove 22 corresponding to the limit block 24 is arranged at the bottom of each material leakage tray 20. By the second up and down flipping motor 23, the limit block 24 is urged to extend into the limit groove 22, so as to prevent the material leakage tray 20 from shifting when auxiliary materials enter the material leakage tray 20, and improve the accuracy during material feeding.

[0024] The operation steps of this embodiment are as follows:

[0025] 1. The first rotary drive motor 12 outputs power, and drives a plurality of stirring blades to perform normal stirring and mixing actions through the stirring shaft 15;

[0026] 2. Pour auxiliary materials into the auxiliary material hopper 11, and the auxiliary materials correspondingly fall into the material leakage tray 20 located below its discharge port;

[0027] 3. The second rotary drive motor 13 outputs power, and drives the hollow tube body 29, the annular mounting seat 28, a plurality of connecting arms 33, and a plurality of material leakage trays 20 to rotate and discharge materials through a transmission structure;

[0028] 4. During the process of the second rotary drive motor 13 outputting power, the electric telescopic rod 26 synchronously drives the material leakage tray 20 to reciprocate between the axis and the outer diameter of the kettle body for discharging materials.

[0029] In this embodiment, by setting a material distribution structure, a connecting arm is arranged in the material distribution structure. The connecting arm includes a first up-and-down turning motor, an electric telescopic rod, and a rotating motor. After the auxiliary materials fall into the leakage tray, on the one hand, the annular mounting seat can drive the leakage tray to perform a rotating feeding action, and the electric telescopic rod can drive the leakage tray to reciprocate between the axis and the outer diameter of the kettle body for feeding. On the basis of realizing the uniform feeding of the auxiliary materials, the mixing efficiency is directly improved. In addition, in order to improve the feeding speed, the rotating motor can cause the leakage tray to rotate 180° to directly pour the auxiliary materials into the kettle body, thereby improving the applicability of this structure and being applicable to the feeding methods of different situations of auxiliary materials.

[0030] The above-described embodiments merely represent one implementation mode of the present invention, and the description thereof is relatively specific and detailed. However, it should not be construed as a limitation on the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several variations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.

Claims

1. A reaction kettle structure for surfactants with uniform addition of auxiliary materials, comprising a kettle body (10) and a stirring structure. The stirring structure includes a first rotary drive motor (12), a stirring shaft (15) and a number of stirring blades. The first rotary drive motor (12) is installed above the kettle body (10) through a bracket (14). The power output end of the first rotary drive motor (12) is connected to the stirring shaft (15). A number of the stirring blades are correspondingly installed on the stirring shaft (15). An auxiliary material hopper (11) is installed at the top of the kettle body (10), and it is characterized in that: Also includes a material distribution structure; The material distribution structure comprises a second rotary drive motor (13), a transmission structure, a hollow tube (29), an annular mounting seat (28), a plurality of connecting arms (33), and a plurality of leakage trays (20); the power output end of the second rotary drive motor (13) is connected to the transmission structure, the transmission structure is connected to the hollow tube (29), the annular mounting seat (28) is installed at the lower part of the hollow tube (29), each of the connecting arms (33) is respectively and evenly installed on the outer side surface of the annular mounting seat (28) in an orderly manner in the circumferential direction, and the free end of each of the connecting arms (33) is connected to the leakage tray (20); a plurality of leakage holes (21) are evenly distributed on the bottom of the leakage tray (20); the stirring shaft (15) passes through the hollow tube (29) and extends into the kettle (10); The connecting arm (33) comprises a first up-and-down flipping motor (27), an electric telescopic rod (26), and a rotating motor (25); the first up-and-down flipping motor (27) is mounted on the annular mounting seat (28); the power output end of the first up-and-down flipping motor (27) is connected to the electric telescopic rod (26); the free end of the electric telescopic rod (26) is connected to the rotating motor (25); and the power output end of the rotating motor (25) is connected to the leakage tray (20).

2. The reaction kettle structure for surfactants with uniform addition of auxiliary materials according to claim 1, characterized in that: The transmission structure includes a driving gear (19), a first driven gear (18), and a second driven gear (16); the power output end of the second rotary drive motor (13) is coaxially connected to the driving gear (19); the first driven gear (18) is rotatably mounted on the upper surface of the kettle body (10) through a positioning shaft (17); the second driven gear (16) is sleeved on the upper part of the hollow tube body (29); and the driving gear (19) and the second driven gear (16) are both engaged with the first driven gear (18).

3. The reaction kettle structure for surfactants with uniform addition of auxiliary materials according to claim 1, characterized in that: An upper limit ring (31) with external threads is sleeved on the upper part of the annular mounting seat (28), a lower limit ring (30) with external threads is sleeved on the bottom of the annular mounting seat (28), and an external thread is provided on the outer side of the hollow tube body (29). The upper limit ring (31), the annular mounting seat (28), and the lower limit ring (30) are fixed in position by screws (34).

4. The reaction kettle structure for surfactants with uniform addition of auxiliary materials according to claim 1, characterized in that: A third rotary drive motor (35) is installed at the bottom of each leakage tray (20), and a power output end of each third rotary drive motor (35) extends into the interior of the leakage tray (20) and is connected to a material shifting block (32).

5. The reaction kettle structure for surfactants with uniform addition of auxiliary materials according to claim 1, characterized in that: A second up-and-down turning motor (23) is installed at a position corresponding to the inner side wall of the upper part of the kettle body (10) and the auxiliary material hopper (11); a power output end of the second up-and-down turning motor (23) is connected to a limiting block (24); and a limiting groove (22) corresponding to the limiting block (24) is provided at the bottom of each leakage tray (20).

Citation Information

Patent Citations

  • Reinforced water shutoff material reaction kettle capable of automatically feeding

    CN220257967U