Production device for controllable accelerant ZMBT

By designing production devices for components such as crushing rollers, crushing knives and electric heating pipes, the problem of incomplete crushing of rubber accelerator raw materials is solved, efficient crushing and uniform mixing are achieved, and production quality and efficiency are improved.

CN223170909UActive Publication Date: 2025-08-01HEBI HENGLI RUBBER PLASTIC CO LTD
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Patent Information

Application Number
CN202422296951.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-08-01
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The prior art lacks a crushing mechanism for rubber accelerator raw materials, resulting in the large-scale raw materials that cannot be decomposed quickly, affecting production quality, and small particles of impurities, reducing production efficiency.

Method used

A production device including crushing rollers, crushing knives, filter buckets, electric heating pipes and other components is designed. Through preliminary crushing of crushing rollers, secondary crushing of crushing knifes, screening of filter buckets and electric heating, the raw materials are fully crushed and mixed, and avoid blockage and solidification.

Benefits of technology

The crushing efficiency and mixing uniformity of rubber accelerator are improved, the production quality is ensured, blockage and solidification are prevented, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a controllable accelerator ZMBT production device which comprises a box body, one side of the upper surface of the box body is fixedly connected with a feeding hopper, one side of the back face of the box body is fixedly connected with a first motor, and the output end of the first motor is fixedly connected with a first smashing roller. According to the production device for the controllable accelerant ZMBT, through the arrangement of a first smashing roller, a second smashing roller, a smashing cutter and a filtering hopper, a first motor drives the first smashing roller to rotate, under the action of two sets of gears, the first smashing roller and the second smashing roller relatively rotate, materials are preliminarily smashed, a second motor drives a first rotating rod to rotate, and the materials are smashed; the crushing cutter rotates at a high speed to secondarily crush materials, meanwhile, the crushed and clustered materials can be dispersed, the crushing efficiency is improved, the mixing production efficiency of the accelerant is accelerated, the crushed accelerant materials are filtered and screened through the filter hopper, only the fully crushed accelerant materials can penetrate through the filter hopper, and the crushing efficiency is improved. And the production quality of the accelerant is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of accelerator production, and particularly relates to a production device for a controllable accelerator ZMBT. Background Technique

[0002] In the rubber industry, vulcanization accelerator ZMBT and zinc oxide both play crucial roles. ZMBT is a commonly used vulcanization accelerator, which can accelerate the vulcanization reaction of rubber, improve the vulcanization speed and degree of rubber products, and thus improve the physical properties of rubber products.

[0003] After retrieval, Chinese Patent Publication (Announcement) No. CN219849554U discloses a production device for NOBS rubber accelerator, which includes an oxidation reaction kettle, and a feed pipe is arranged at the top of the oxidation reaction kettle; an internal heating box, and the internal heating box is fixedly installed in an external heat preservation water tank. This production device for NOBS rubber accelerator adopts a new structural design, uses steam to efficiently heat the raw materials in the oxidation reaction kettle, and keeps warm through the water tank. At the same time, the water heated by steam is used to heat the feed pipe and the discharge pipe, which not only improves the temperature of the raw materials, shortens the heating time, but also ensures that the temperature of the product will not drop rapidly when discharged, ensures that the product can be discharged smoothly, improves the production efficiency, and is conducive to continuous production.

[0004] Although the above patent can keep the accelerator warm, it lacks a mechanism for crushing the raw materials of the rubber accelerator, so that some rubber accelerator raw materials with larger lumps cannot be decomposed quickly, resulting in more small particle impurities in the subsequent discharged raw materials, thus affecting the production quality of the rubber accelerator. Therefore, it is necessary to design a production device for a controllable accelerator ZMBT to solve the above problems. Content of the Utility Model

[0005] The main purpose of the utility model is to provide a production device for a controllable accelerator ZMBT, which can effectively solve the problems in the background technique.

[0006] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] A production device for a controllable accelerator ZMBT, comprising a box body. One side of the upper surface of the box body is fixedly connected with a feed hopper. One side of the back surface of the box body is fixedly connected with a first motor. The output end of the first motor is fixedly connected with a first crushing roller. One side of the inner side surface of the box body close to the first crushing roller is rotatably connected with a second crushing roller; on one side of the outer surfaces of the first crushing roller and the second crushing roller, gears are fixedly connected respectively. The top of the inner side surface of the box body is fixedly connected with a scraper. The middle part of the upper surface of the box body is fixedly connected with a second motor. The output end of the second motor is fixedly connected with a first rotating rod. One end of the first rotating rod is fixedly connected with a crushing knife. A filter hopper is arranged at the bottom of the inner side surface of the box body.

[0008] In order to achieve the effect of facilitating the support of the filter hopper, as a production device for a controllable accelerator ZMBT of the present utility model, a fixing plate is fixedly connected to the bottom of the inner side surface of the box body. A connecting rod is fixedly connected to the upper surface of the fixing plate. The connecting rod is slidably connected with the filter hopper.

[0009] In order to achieve the effect of avoiding blockage of the filter hopper, as a production device for a controllable accelerator ZMBT of the present utility model, a spring is sleeved on the bottom of the outer surface of the connecting rod, and a screw sleeve is threadedly connected to the top of the outer surface of the connecting rod.

[0010] In order to achieve the effect of facilitating heating, as a production device for a controllable accelerator ZMBT of the present utility model, a mixing cylinder is fixedly connected to the lower surface of the box body. A protective cover is fixedly connected to the outer surface of the mixing cylinder. An electric heating tube is fixedly connected inside the protective cover.

[0011] In order to achieve the effect of facilitating mixing and stirring, as a production device for a controllable accelerator ZMBT of the present utility model, a third motor is fixedly connected to the middle of the outer surface of the mixing cylinder. The output end of the third motor is fixedly connected with a second rotating rod. Stirring blades are fixedly connected to both sides of the outer surface of the second rotating rod.

[0012] In order to achieve the effect of facilitating discharging, as a production device for a controllable accelerator ZMBT of the present utility model, a discharge pipe is fixedly connected to the middle of the lower surface of the mixing cylinder. A solenoid valve is fixedly connected to the outer surface of the discharge pipe.

[0013] In order to achieve the effect of facilitating the replacement of the extrusion head, as a production device for a controllable accelerator ZMBT of the present utility model, one end of the discharge pipe is fixedly connected with an extrusion cylinder. One end of the extrusion cylinder is movably connected with an extrusion head through a bolt.

[0014] In order to achieve the effect of facilitating the extrusion molding, as a production device for a controllable accelerator ZMBT of the present utility model, a fourth motor is fixedly connected to the outer surface of the extrusion cylinder, and an output end of the fourth motor is fixedly connected to a third rotating rod, and a conveying blade is fixedly connected to the outer surface of the third rotating rod.

[0015] Compared with the prior art, the present utility model has the following beneficial effects:

[0016] 1. In the present utility model, through the settings of the first crushing roller, the second crushing roller, the crushing knife and the filtering hopper, the first motor drives the first crushing roller to rotate. Under the action of two groups of gears, the first crushing roller and the second crushing roller rotate relatively to initially crush the material. The second motor drives the first rotating rod to rotate, making the crushing knife rotate at a high speed to perform secondary crushing on the material. At the same time, the agglomerated material can be dispersed, improving the crushing efficiency and accelerating the production efficiency of the accelerator mixture. The filtering hopper filters and screens the crushed accelerator material, so that only the fully crushed accelerator material can pass through, ensuring the production quality of the accelerator.

[0017] 2. In the present utility model, through the settings of the spring, the electric heating tube and the protective cover, the vibration generated during the operation of the device causes the spring to shake up and down, thereby driving the filtering hopper to vibrate. The unthoroughly crushed material jumps under the vibration of the filtering hopper, and the crushing knife performs secondary crushing on it to make it more thoroughly crushed. At the same time, it can effectively prevent the material from accumulating on the surface of the filtering hopper and avoid blockage. The protective cover prevents the staff from accidentally touching and getting scalded when the device is operating and heating, and at the same time plays a heat preservation effect. The electric heating tube can heat the material inside the mixing cylinder, making the heating more uniform and avoiding the solidification of the produced accelerator. Description of the Drawings

[0018] Figure 1 It is a front view structural schematic diagram of an embodiment of the present utility model;

[0019] Figure 2 It is a sectional view structural schematic diagram of an embodiment of the present utility model;

[0020] Figure 3 It is a structural schematic diagram of the interior of the box body of an embodiment of the present utility model;

[0021] Figure 4 It is a structural schematic diagram of the mixing cylinder of an embodiment of the present utility model;

[0022] Figure 5 It is a structural schematic diagram of the extrusion cylinder of an embodiment of the present utility model.

[0023] In the figure: 1. Box body; 2. Feeding hopper; 3. First motor; 4. First crushing roller; 5. Second crushing roller; 6. Gear; 7. Scraper; 8. Second motor; 9. First rotating rod; 10. Crushing knife; 11. Filter hopper; 12. Fixed plate; 13. Connecting rod; 14. Spring; 15. Sleeve; 16. Mixing cylinder; 17. Protective cover; 18. Electric heating tube; 19. Third motor; 20. Second rotating rod; 21. Stirring blade; 22. Discharge pipe; 23. Solenoid valve; 24. Extrusion cylinder; 25. Extrusion head; 26. Fourth motor; 27. Third rotating rod; 28. Conveyor blade. Detailed implementation mode

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment

[0026] As Figures 1-5 shown, a production device for controllable accelerator ZMBT includes a box body 1. One side of the upper surface of the box body 1 is fixedly connected with a feeding hopper 2. One side of the back surface of the box body 1 is fixedly connected with a first motor 3. The output end of the first motor 3 is fixedly connected with a first crushing roller 4. One side of the inner side surface of the box body 1 close to the first crushing roller 4 is rotatably connected with a second crushing roller 5; One side of the outer surfaces of the first crushing roller 4 and the second crushing roller 5 is fixedly connected with a gear 6. The top of the inner side surface of the box body 1 is fixedly connected with a scraper 7. The middle of the upper surface of the box body 1 is fixedly connected with a second motor 8. The output end of the second motor 8 is fixedly connected with a first rotating rod 9. One end of the first rotating rod 9 is fixedly connected with a crushing knife 10. A filter hopper 11 is arranged at the bottom of the inner side surface of the box body 1.

[0027] During specific use, through the settings of the first crushing roller 4, the second crushing roller 5, the scraper 7, the crushing knife 10, and the filtering hopper 11, the surface opening of the feeding hopper 2 gradually narrows from top to bottom, facilitating the conveying of materials and avoiding blockage. The outer surfaces of the first crushing roller 4 and the second crushing roller 5 are fixedly connected with gears 6, and the two groups of gears 6 are meshed with each other. When the material enters the interior of the box body 1 through the feeding hopper 2, the first motor 3 drives the first crushing roller 4 to rotate. Under the action of the two groups of gears 6, the first crushing roller 4 and the second crushing roller 5 rotate relatively to preliminarily crush the material. The two groups of scrapers 7 scrape off the material adhered to the surfaces of the first crushing roller 4 and the second crushing roller 5 to avoid waste of the material. The second motor 8 drives the first rotating rod 9 to rotate, so that the crushing knife 10 rotates at a high speed to perform secondary crushing on the material. At the same time, the crushed and agglomerated material can be dispersed to improve the crushing efficiency, reduce the volume of the relatively large accelerator raw material blocks, make the plastic particles easier to melt, and accelerate the production efficiency of the accelerator mixture. The filtering hopper 11 filters and screens the crushed accelerator material, so that only the fully crushed accelerator material can pass through, ensuring the production quality of the accelerator.

[0028] In this embodiment, a fixed plate 12 is fixedly connected to the bottom of the inner side surface of the box body 1, and a connecting rod 13 is fixedly connected to the upper surface of the fixed plate 12. The connecting rod 13 is slidably connected to the filtering hopper 11.

[0029] During specific use, through the setting of the connecting rod 13, the connecting rod 13 limits and guides the filtering hopper 11, so that it can only vibrate up and down in the horizontal direction.

[0030] In this embodiment, a spring 14 is sleeved on the bottom of the outer surface of the connecting rod 13, and a screw sleeve 15 is threadedly connected to the top of the outer surface of the connecting rod 13.

[0031] During specific use, through the setting of the spring 14, the spring 14 supports the filtering hopper 11, and the screw sleeve 15 limits its top. The vibration generated during the operation of the device causes the spring 14 to shake up and down, thereby driving the filtering hopper 11 to vibrate, improving the filtering efficiency of the filtering hopper 11. The unthoroughly crushed material jumps under the vibration of the filtering hopper 11, and the crushing knife 10 performs secondary crushing on it to make the crushing more thorough, improving the crushing efficiency. At the same time, it can effectively prevent the material from accumulating on the surface of the filtering hopper 11 and avoid blockage.

[0032] In this embodiment, a mixing cylinder 16 is fixedly connected to the lower surface of the box body 1, a protective cover 17 is fixedly connected to the outer surface of the mixing cylinder 16, and an electric heating tube 18 is fixedly connected to the interior of the protective cover 17.

[0033] During specific use, through the setting of the electric heating tube 18, the protective cover 17 is fixed on the outer surface of the mixing cylinder 16, preventing staff from accidentally touching and getting scalded during heating operation, and meanwhile playing a heat preservation effect. The electric heating tube 18 can heat the materials inside the mixing cylinder 16, making the heating more uniform and avoiding the solidification of the accelerator after production.

[0034] In this embodiment, a third motor 19 is fixedly connected to the middle of the outer surface of the mixing cylinder 16. The output end of the third motor 19 is fixedly connected to a second rotating rod 20. Both sides of the outer surface of the second rotating rod 20 are fixedly connected with stirring blades 21.

[0035] During specific use, through the setting of the stirring blades 21, the two groups of stirring blades 21 are oppositely arranged on the outer surface of the second rotating rod 20. The third motor 19 drives the second rotating rod 20 to rotate, enabling the two groups of stirring blades 21 to stir in a wider area, improving the mixing effect, making the mutual movement between material particles more sufficient, enabling the production of the accelerator through mixing, and increasing its practicability.

[0036] In this embodiment, a discharge pipe 22 is fixedly connected to the middle of the lower surface of the mixing cylinder 16. An electromagnetic valve 23 is fixedly connected to the outer surface of the discharge pipe 22.

[0037] During specific use, through the setting of the discharge pipe 22, the electromagnetic valve 23 can be used to operate and control the orifice of the discharge pipe 22. Under the action of the discharge pipe 22, the accelerator produced inside the mixing cylinder 16 is transported into the inside of the extrusion cylinder 24, playing a role of transfer.

[0038] In this embodiment, one end of the discharge pipe 22 is fixedly connected to an extrusion cylinder 24. One end of the extrusion cylinder 24 is movably connected with an extrusion head 25 through bolts.

[0039] During specific use, through the setting of the extrusion head 25, the extrusion head 25 is fixed to one end of the extrusion cylinder 24 through bolts, which is convenient for installation and disassembly, facilitating the replacement of the extrusion head 25 with different aperture sizes according to production requirements and being easy to use.

[0040] In this embodiment, a fourth motor 26 is fixedly connected to the outer surface of the extrusion cylinder 24. The output end of the fourth motor 26 is fixedly connected to a third rotating rod 27. A conveying blade 28 is fixedly connected to the outer surface of the third rotating rod 27.

[0041] During specific use, through the setting of the conveying blade 28, the fourth motor 26 drives the third rotating rod 27 to rotate, and the conveying blade 28 on its outer surface conveys the mixed accelerator, and the accelerator extrusion molding operation is completed under the action of the extrusion head 25.

[0042] Working principle: During use, the material enters the interior of the box body 1 through the feed hopper 2. The first motor 3 drives the first crushing roller 4 to rotate. Under the action of two groups of gears 6, the first crushing roller 4 and the second crushing roller 5 rotate relative to each other to initially crush the material. Two groups of scraping plates 7 are used to scrape off the material adhered to the surfaces of the first crushing roller 4 and the second crushing roller 5 to avoid waste of the material. The second motor 8 drives the first rotating rod 9 to rotate, causing the crushing knives 10 to rotate at high speed to secondarily crush the material. At the same time, the agglomerated crushed material can be dispersed to improve the crushing efficiency. The vibration generated during the operation of the device causes the spring 14 to drive the filter hopper 11 to vibrate. The unthoroughly crushed material jumps under the vibration of the filter hopper 11, and the crushing knives 10 secondarily crush it to make the crushing more thorough. The filter hopper 11 filters and screens the crushed accelerator material to ensure the production quality of the accelerator. The electric heating tube 18 heats the material inside the mixing cylinder 16. The third motor 19 drives the second rotating rod 20 to rotate, and two groups of stirring blades 21 make the mutual movement between the material particles more sufficient, enabling the accelerator to be mixed and produced. The electromagnetic valve 23 is used to open the nozzle of the discharge pipe 22, and the accelerator produced inside the mixing cylinder 16 is conveyed into the interior of the extrusion cylinder 24. The fourth motor 26 drives the third rotating rod 27 to rotate, and the conveying blades 28 on its outer surface convey the mixed accelerator. The accelerator extrusion molding operation is completed under the action of the extrusion head 25.

[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A production device for a controllable accelerator ZMBT, comprising a box body (1), characterized in that: One side of the upper surface of the box body (1) is fixedly connected with a feed hopper (2). One side of the back surface of the box body (1) is fixedly connected with a first motor (3). The output end of the first motor (3) is fixedly connected with a first crushing roller (4). One side of the inner side surface of the box body (1) close to the first crushing roller (4) is rotatably connected with a second crushing roller (5). One side of the outer surfaces of the first crushing roller (4) and the second crushing roller (5) is fixedly connected with a gear (6). The top of the inner side surface of the box body (1) is fixedly connected with a scraper (7). The middle of the upper surface of the box body (1) is fixedly connected with a second motor (8). The output end of the second motor (8) is fixedly connected with a first rotating rod (9). One end of the first rotating rod (9) is fixedly connected with a crushing knife (10). A filter hopper (11) is arranged at the bottom of the inner side surface of the box body (1).

2. The production device of a controllable accelerator ZMBT according to claim 1, characterized in that: The bottom of the inner side surface of the box body (1) is fixedly connected with a fixing plate (12). The upper surface of the fixing plate (12) is fixedly connected with a connecting rod (13). The connecting rod (13) is slidably connected with the filter hopper (11).

3. The production device of a controllable accelerator ZMBT according to claim 2, characterized in that: A spring (14) is sleeved on the bottom of the outer surface of the connecting rod (13). A screw sleeve (15) is threadedly connected to the top of the outer surface of the connecting rod (13).

4. The production device of a controllable accelerator ZMBT according to claim 1, characterized in that: The lower surface of the box body (1) is fixedly connected with a mixing cylinder (16). The outer surface of the mixing cylinder (16) is fixedly connected with a protective cover (17). An electric heating tube (18) is fixedly connected inside the protective cover (17).

5. The production device of a controllable accelerator ZMBT according to claim 4, characterized in that: The middle of the outer surface of the mixing cylinder (16) is fixedly connected with a third motor (19). The output end of the third motor (19) is fixedly connected with a second rotating rod (20). Stirring blades (21) are fixedly connected to both sides of the outer surface of the second rotating rod (20).

6. The production device of a controllable accelerator ZMBT according to claim 4, characterized in that: The middle of the lower surface of the mixing cylinder (16) is fixedly connected with a discharge pipe (22). An electromagnetic valve (23) is fixedly connected to the outer surface of the discharge pipe (22).

7. The production device of a controllable accelerator ZMBT according to claim 6, characterized in that: One end of the discharge pipe (22) is fixedly connected with an extrusion cylinder (24). One end of the extrusion cylinder (24) is movably connected with an extrusion head (25) through bolts.

8. The production device of a controllable accelerator ZMBT according to claim 7, characterized in that: The outer surface of the extrusion cylinder (24) is fixedly connected with a fourth motor (26). The output end of the fourth motor (26) is fixedly connected with a third rotating rod (27). A conveying blade (28) is fixedly connected to the outer surface of the third rotating rod (27).

Citation Information

Patent Citations

  • NOBS rubber accelerator production device

    CN219849554U