Novel neutralization reaction device for producing surfactant

Through the combined design of the rotating mechanism and the stirring motor, the uneven mixing problem caused by the gap between the stirring shaft and the bottom in the neutralization reaction device is solved, and uniform mixing and convenient operation of the surfactant are achieved.

CN223170933UActive Publication Date: 2025-08-01TIANJIN TIANZHI FINE CHEM
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Patent Information

Application Number
CN202421870734.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-08-01
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

During the stirring process of the existing neutralization reaction device, there is a gap between the stirring shaft and the bottom of the device, resulting in uneven mixing of the surfactant at the bottom, affecting the subsequent use effect.

Method used

The combined design of pneumatic cylinder, connecting block, tooth plate and gear is adopted to make the neutralizing tank rotate with the movable shaft as the axis, and combined with the use of a stirring motor and agitating blades, the uniform mixing of the bottom of the inner cavity of the neutralizing tank is achieved; at the same time, the opening process of the cover plate is simplified by the design of the driving motor, the rotating shaft and the T-block.

Benefits of technology

The uniform mixing of surfactants in the bottom of the neutralization tank cavity is achieved, which improves the use effect of surfactants and improves the convenience of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of surfactant production and processing, and discloses a novel neutralization reaction device for producing a surfactant, which comprises a bottom plate, the left side and the right side of the top of the bottom plate are respectively and fixedly connected with a first support plate and a second support plate; and a first movable shaft and a second movable shaft are movably sleeved with the first supporting plate and the second supporting plate correspondingly. By arranging the pneumatic cylinder, the connecting block, the toothed plate and the gear, when the pneumatic cylinder moves, the connecting block can be driven to move back and forth, so that the toothed plate moves back and forth to be meshed with the gear and drive the whole neutralizing tank to rotate by taking the second movable shaft as the axis, and the neutralizing tank swings back and forth; the purpose of uniformly mixing the surfactant at the bottom of the inner cavity of the neutralization tank is achieved, the problem that the surfactant at the bottom of the inner cavity of the neutralization tank is not uniformly mixed is solved, and the subsequent use effect of the surfactant is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of surfactant production and processing, and more specifically, the utility model relates to a novel neutralization reaction device for producing surfactants. Background Art

[0002] Surfactants are substances that can significantly change the interfacial state of a solution system when added in small amounts. They have fixed hydrophilic and lipophilic groups and can be arranged directionally on the solution surface. The molecular structure of surfactants has amphiphilicity: one end is a hydrophilic group, and the other end is a hydrophobic group. The hydrophilic group is usually a polar group, such as carboxylic acid, sulfonic acid, sulfuric acid, amino or amine group and its salts, and hydroxyl group, amide group, ether bond, etc. can also be used as polar hydrophilic groups; while the hydrophobic group is usually a non-polar hydrocarbon chain, such as a hydrocarbon chain with more than 8 carbon atoms.

[0003] When producing and processing surfactants, a neutralization reaction device is often used. In the actual use process of the existing neutralization reaction device, although the basic neutralization function can be achieved, due to the gap between the stirring shaft in the existing neutralization reaction device and the bottom of the device, the surfactants at the bottom are not stirred evenly enough, thus affecting the subsequent use effect of the surfactants. Therefore, it needs to be improved. Content of the Utility Model

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a novel neutralization reaction device for producing surfactants, which has the advantage of more uniform stirring. [[ID=1??]]

[0005] To achieve the above purpose, the utility model provides the following technical solution: A novel neutralization reaction device for producing surfactants, comprising:

[0006] A bottom plate, the left and right sides of the top of the bottom plate are respectively fixedly connected with a first support plate and a second support plate. The first support plate and the second support plate are respectively movably sleeved with a first movable shaft and a second movable shaft. The right side of the second movable shaft penetrates through the second support plate and extends to the right side of the second support plate. A neutralization tank is fixedly connected between the first movable shaft and the second movable shaft;

[0007] A rotation mechanism, which is arranged on the right side of the second support plate;

[0008] Among them, the rotation mechanism includes a pneumatic cylinder. The left side of the pneumatic cylinder is fixedly connected to the right side of the second support plate. The front end of the pneumatic cylinder is fixedly connected to a connecting block. The top of the connecting block is fixedly connected to a toothed plate. The left side of the toothed plate is movably connected to the right side of the second support plate. The outer surface of the top of the toothed plate is meshed with a gear. The left side of the gear is movably connected to the right side of the second support plate. The inner surface of the gear is fixedly sleeved with the outer surface of the second moving shaft. The rotation of the gear drives the entire neutralization tank to rotate around the second moving shaft as the axis.

[0009] As a preferred technical solution of the present invention, a limiting groove is provided on the front surface of the second support plate. The inner surface of the limiting groove is movably connected to a convex block. The right side of the convex block is fixedly connected to the left side of the toothed plate.

[0010] As a preferred technical solution of the present invention, a stirring motor is fixedly connected to the top of the neutralization tank. The other end of the output shaft of the stirring motor is fixedly sleeved with a stirring shaft. The bottom of the stirring shaft penetrates through the neutralization tank and extends into the interior of the neutralization tank and is fixedly connected to a stirring blade.

[0011] As a preferred technical solution of the present invention, a valve is fixedly installed at the bottom of the neutralization tank. The bottom of the valve is fixedly connected to a liquid discharge pipe.

[0012] As a preferred technical solution of the present invention, a feeding port is fixedly connected to the top of the neutralization tank on the left side of the stirring motor. A cover plate is hinged to the top of the feeding port. A handle is fixedly installed on the top of the cover plate.

[0013] As a preferred technical solution of the present invention, a driving motor is fixedly connected to the top of the neutralization tank in front of the feeding port. The other end of the output shaft of the driving motor is fixedly sleeved with a rotating shaft. A rotating rod is fixedly sleeved on the outer surface of the rotating shaft.

[0014] As a preferred technical solution of the present invention, the other end of the rotating rod is fixedly sleeved with a round shaft. The outer surface of the round shaft is movably connected to a T-shaped block. The left side of the T-shaped block sequentially penetrates through the feeding port and the cover plate and extends into the interior of the cover plate. The rightward movement of the T-shaped block releases the fixing effect on the cover plate.

[0015] As a preferred technical solution of the present invention, a limiting block is fixedly installed inside the top end of the feeding port. The outer surface of the limiting block is movably connected to the inner surface of the T-shaped block.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] 1. The utility model realizes the purpose of uniformly mixing the surfactant at the bottom of the inner cavity of the neutralization tank by setting an air cylinder, a connecting block, a toothed plate and a gear. When the air cylinder moves, it will drive the connecting block to move back and forth, thereby causing the toothed plate to move back and forth and engage with the gear, driving the entire neutralization tank to rotate around the second movable shaft, so that the neutralization tank shakes back and forth, solving the problem that the surfactant at the bottom of the inner cavity of the neutralization tank is not mixed evenly enough, and improving the subsequent use effect of the surfactant.

[0018] 2. The utility model realizes the purpose of quickly opening the cover plate by setting a driving motor, a rotating shaft, a rotating rod, a round shaft and a T-shaped block. When the driving motor operates, it will cause the rotating shaft to drive the rotating rod to rotate, and then cause the round shaft to rotate and squeeze to drive the T-shaped block to move to the right. When the T-shaped block moves to the outside of the cover plate, the fixing effect on the cover plate will be released. At this time, pulling the handle can quickly open the cover plate, solving the problem of fixing the cover plate by bolts and improving the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram of the utility model;

[0020] Figure 2 is a sectional structural diagram of the utility model;

[0021] Figure 3 is a side view structural diagram of the utility model;

[0022] Figure 4 is a sectional structural diagram of the driving motor of the utility model;

[0023] Figure 5 is a sectional structural diagram of the T-shaped block of the utility model;

[0024] Figure 6 is Figure 4 a partial enlarged structural diagram at A in

[0025] Figure 7 is Figure 5 a partial enlarged structural diagram at B in

[0026] In the figure: 1. bottom plate; 2. first support plate; 3. second support plate; 4. first movable shaft; 5. second movable shaft; 6. neutralization tank; 7. air cylinder; 8. connecting block; 9. toothed plate; 10. gear; 11. stirring motor; 12. stirring shaft; 13. stirring blade; 14. valve; 15. drain pipe; 16. feeding port; 17. cover plate; 18. handle; 19. driving motor; 20. rotating shaft; 21. rotating rod; 22. round shaft; 23. T-shaped block; 24. limiting block; 25. limiting groove; 26. convex block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] As Figures 1 to 7 shown, the present utility model provides a novel neutralization reaction device for producing surfactants, including:

[0029] A bottom plate 1, a first support plate 2 and a second support plate 3 are respectively fixedly connected to the left and right sides of the top of the bottom plate 1. A first movable shaft 4 and a second movable shaft 5 are respectively movably sleeved inside the first support plate 2 and the second support plate 3. The right side of the second movable shaft 5 penetrates through the second support plate 3 and extends to the right side of the second support plate 3. A neutralization tank 6 is fixedly connected between the first movable shaft 4 and the second movable shaft 5;

[0030] A rotating mechanism, which is arranged on the right side of the second support plate 3;

[0031] Among them, the rotating mechanism includes a pneumatic cylinder 7. The left side of the pneumatic cylinder 7 is fixedly connected to the right side of the second support plate 3. A connecting block 8 is fixedly connected to the front end of the pneumatic cylinder 7. A toothed plate 9 is fixedly connected to the top of the connecting block 8. The left side of the toothed plate 9 is movably connected to the right side of the second support plate 3. The outer surface of the top of the toothed plate 9 is meshed with a gear 10. The left side of the gear 10 is movably connected to the right side of the second support plate 3. The inner surface of the gear 10 is fixedly sleeved on the outer surface of the second movable shaft 5. The rotation of the gear 10 drives the entire neutralization tank 6 to rotate around the second movable shaft 5 as the axis.

[0032] When the pneumatic cylinder 7 operates, it will drive the connecting block 8 to move back and forth, thereby causing the toothed plate 9 to move back and forth and mesh with the gear 10 to drive the entire neutralization tank 6 to rotate around the second movable shaft 5 as the axis, thus achieving the purpose of uniformly mixing the surfactants at the bottom of the inner cavity of the neutralization tank 6.

[0033] Among them, a limiting groove 25 is opened on the front surface of the second support plate 3. A convex block 26 is movably connected to the inner surface of the limiting groove 25. The right side of the convex block 26 is fixedly connected to the left side of the toothed plate 9.

[0034] The design of the limiting groove 25 and the convex block 26 serves to limit the toothed plate 9.

[0035] Among them, a stirring motor 11 is fixedly connected to the top of the neutralization tank 6. The other end of the output shaft of the stirring motor 11 is fixedly sleeved with a stirring shaft 12. The bottom of the stirring shaft 12 penetrates through the neutralization tank 6 and extends to the inside of the neutralization tank 6 and is fixedly connected with a stirring blade 13.

[0036] When the stirring motor 11 operates, it will cause the stirring shaft 12 to drive the stirring blades 13 to rotate, so as to evenly stir the surfactant inside the neutralization tank 6.

[0037] Among them, a valve 14 is fixedly installed at the bottom of the neutralization tank 6, and a drain pipe 15 is fixedly connected to the bottom of the valve 14.

[0038] Open the valve 14 so that the surfactant inside the neutralization tank 6 can be discharged through the drain pipe 15.

[0039] Among them, a feeding port 16 located on the left side of the stirring motor 11 is fixedly connected to the top of the neutralization tank 6. A cover plate 17 is hinged to the top of the feeding port 16, and a handle 18 is fixedly installed on the top of the cover plate 17.

[0040] By pulling the handle 18, the cover plate 17 can be driven to rotate and open.

[0041] Among them, a driving motor 19 located in front of the feeding port 16 is fixedly connected to the top of the neutralization tank 6. The other end of the output shaft of the driving motor 19 is fixedly sleeved with a rotating shaft 20, and a rotating rod 21 is fixedly sleeved on the outer surface of the rotating shaft 20.

[0042] When the driving motor 19 operates, it will cause the rotating shaft 20 to drive the rotating rod 21 to rotate.

[0043] Among them, the other end of the rotating rod 21 is fixedly sleeved with a round shaft 22. The outer surface of the round shaft 22 is movably connected with a T-shaped block 23. The left side of the T-shaped block 23 sequentially penetrates through the feeding port 16 and the cover plate 17 and extends into the interior of the cover plate 17. When the T-shaped block 23 moves to the right, the fixing effect on the cover plate 17 is released.

[0044] When the round shaft 22 rotates and squeezes to drive the T-shaped block 23 to move to the right, when the T-shaped block 23 moves to the outside of the cover plate 17, the fixing effect on the cover plate 17 will be released. At this time, pulling the handle 18 can open the cover plate 17.

[0045] Among them, a limiting block 24 is fixedly installed inside the top end of the feeding port 16, and the outer surface of the limiting block 24 is movably connected with the inner surface of the T-shaped block 23.

[0046] The design of the limiting block 24 plays a role in limiting the T-shaped block 23.

[0047] The working principle and usage process of the present utility model:

[0048] When processing surfactants, first start the drive motor 19, which will cause the rotating shaft 20 to drive the rotating rod 21 to rotate. As a result, the round shaft 22 rotates and squeezes to drive the T-shaped block 23 to move to the right. When the T-shaped block 23 moves to the outside of the cover plate 17, the fixing effect on the cover plate 17 will be released. At this time, pulling the handle 18 can quickly open the cover plate 17. Then, pour the raw materials into the inside of the neutralization tank 6 through the feeding port 16. Subsequently, start the stirring motor 11, which will cause the stirring shaft 12 to drive the stirring blades 13 to rotate and mix the raw materials evenly.

[0049] Since there is a gap between the stirring blades 13 and the bottom of the inner cavity of the neutralization tank 6, the raw materials at the bottom are not mixed evenly enough. At this time, start the air cylinder 7, which will drive the connecting block 8 to move back and forth, and then cause the toothed plate 9 to move back and forth and engage with the gear 10, driving the entire neutralization tank 6 to rotate around the second movable shaft 5 as the axis, so that the neutralization tank 6 shakes back and forth, achieving the purpose of evenly mixing the surfactants at the bottom of the inner cavity of the neutralization tank 6. When the production of the surfactants inside the neutralization tank 6 is completed, open the valve 14 at this time, and the surfactants inside the neutralization tank 6 will be discharged through the drain pipe 15.

[0050] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0051] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel neutralization reaction device for producing surfactants, characterized in that, It includes: A bottom plate (1), on the left and right sides of the top of the bottom plate (1), a first support plate (2) and a second support plate (3) are respectively fixedly connected. Inside the first support plate (2) and the second support plate (3), a first movable shaft (4) and a second movable shaft (5) are respectively movably sleeved. The right side of the second movable shaft (5) penetrates through the second support plate (3) and extends to the right side of the second support plate (3). A neutralization tank (6) is fixedly connected between the first movable shaft (4) and the second movable shaft (5); A rotating mechanism, which is arranged on the right side of the second support plate (3); Among them, the rotating mechanism includes a pneumatic cylinder (7), the left side of the pneumatic cylinder (7) is fixedly connected to the right side of the second support plate (3), a connecting block (8) is fixedly connected to the front end of the pneumatic cylinder (7), a toothed plate (9) is fixedly connected to the top of the connecting block (8), the left side of the toothed plate (9) is movably connected to the right side of the second support plate (3), the outer surface of the top of the toothed plate (9) is meshed with a gear (10), the left side of the gear (10) is movably connected to the right side of the second support plate (3), the inner surface of the gear (10) is fixedly sleeved on the outer surface of the second movable shaft (5), and the rotation of the gear (10) drives the whole neutralization tank (6) to rotate around the second movable shaft (5) as the axis.

2. The novel neutralization reaction device for producing surfactants according to claim 1, characterized in that: A limiting groove (25) is opened on the front surface of the second support plate (3), and a convex block (26) is movably connected to the inner surface of the limiting groove (25). The right side of the convex block (26) is fixedly connected to the left side of the toothed plate (9).

3. A novel neutralization reaction device for producing surfactants according to claim 1, characterized in that: A stirring motor (11) is fixedly connected to the top of the neutralization tank (6), the other end of the output shaft of the stirring motor (11) is fixedly sleeved with a stirring shaft (12), the bottom of the stirring shaft (12) penetrates through the neutralization tank (6) and extends to the inside of the neutralization tank (6) and is fixedly connected with a stirring blade (13).

4. A novel neutralization reaction device for producing surfactants according to claim 1, characterized in that: A valve (14) is fixedly installed at the bottom of the neutralization tank (6), and a drain pipe (15) is fixedly connected to the bottom of the valve (14).

5. A novel neutralization reaction device for producing surfactants according to claim 1, characterized in that: An inlet (16) located on the left side of the stirring motor (11) is fixedly connected to the top of the neutralization tank (6), a cover plate (17) is hinged to the top of the inlet (16), and a handle (18) is fixedly installed on the top of the cover plate (17).

6. The novel neutralization reaction device for producing surfactants according to claim 1, characterized in that: A driving motor (19) located in front of the inlet (16) is fixedly connected to the top of the neutralization tank (6), the other end of the output shaft of the driving motor (19) is fixedly sleeved with a rotating shaft (20), and a rotating rod (21) is fixedly sleeved on the outer surface of the rotating shaft (20).

7. A novel neutralization reaction device for producing surfactants according to claim 6, characterized in that: The other end of the rotating rod (21) is fixedly sleeved with a round shaft (22), the outer surface of the round shaft (22) is movably connected with a T-shaped block (23), the left side of the T-shaped block (23) sequentially penetrates through the inlet (16) and the cover plate (17) and extends to the inside of the cover plate (17), and the rightward movement of the T-shaped block (23) releases the fixing effect on the cover plate (17).

8. A novel neutralization reaction device for producing surfactants according to claim 5, characterized in that: A limiting block (24) is fixedly installed inside the top of the feeding port (16), and the outer surface of the limiting block (24) is movably connected to the inner surface of the T-shaped block (23).