Self-cleaning cyclone hydraulic separator

Through the design of the self-cleaning liquid cyclone separator, the inner wall is cleaned by using the servo motor drive gear rotary nozzle, and combined with the detachable filter plate and rubber ring structure, the problem of impurities solidification after use of the liquid cyclone separator is solved, achieving automatic cleaning and leakage prevention effects.

CN223171092UActive Publication Date: 2025-08-01GUANGAN OLD MILL GRAIN & OIL CO LTD
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Patent Information

Application Number
CN202422240737.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-01
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

After the use of the existing liquid cyclone separator, there will be impurities inside that cannot be automatically cleaned, resulting in the impurities solidification and increasing the difficulty of subsequent cleaning.

Method used

A self-cleaning liquid cyclone separator is designed, using a servo motor to drive the nozzle to rotate, the nozzle is fitted with the inner wall of the equipment and is cleaned by spraying water, combining the removable filter plate and arc-shaped rubber ring to achieve automatic cleaning to prevent water leakage.

Benefits of technology

Automatic cleaning of the liquid cyclone separator is realized, avoiding impurities solidification, simplifying the cleaning process, and improving the maintenance efficiency of the equipment.

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Abstract

The utility model relates to the technical field of hydrocyclone separators, and provides a self-cleaning hydrocyclone separator which comprises a support, a cone is fixedly connected to the top of the support, a cylinder is fixedly connected to the top of the cone, a sand discharge port is fixedly connected to the bottom of the cone, a water inlet is fixedly connected to the left side of the cylinder, and a water outlet is fixedly connected to the right side of the cylinder. A cleaning mechanism is arranged on the surface of the cylinder, a servo motor is arranged to drive a gear to swing and rotate left and right, when the gear rotates, a gear ring is driven to rotate, the gear ring also drives a spray head to rotate, an embedded ring fixedly connected with the spray head rotates in the cylinder, and when the spray head rotates, the embedded ring is driven to rotate. When the spraying head swings left and right, water guided in from the water guide pipe is sprayed out from the spraying head, and when the spraying head swings left and right, due to the fact that a water spraying opening of the spraying head is attached to the inner wall of the equipment, the sprayed water can clean different parts of the inner wall of the equipment when the spraying head moves, and the purpose of automatic cleaning of the equipment is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydrocyclones, in particular to a self-cleaning hydrocyclone. Background Art

[0002] A hydrocyclone, also known as a hydrocyclone, is a device that separates solid particles from a suspension using the principle of centrifugal sedimentation. Its structure and operating principle are similar to those of a cyclone separator. The feed liquid enters the cylindrical part in a tangential direction and generates centrifugal force by rotating in motion. The centrifugal force becomes more intense as it descends into the conical part. The solid particles in the feed liquid or the liquid with higher density are thrown toward the wall of the device by the centrifugal force and flow down along the wall in a spiral line to the outlet. The clarified liquid or the finer particles carried in the liquid rise and overflow from the outlet.

[0003] However, many hydrocyclones now have a lot of impurities inside after use, and the hydrocyclones are unable to automatically clean the interior, causing the impurities to solidify inside the equipment, causing great trouble for subsequent cleaning.

[0004] In view of this, the utility model proposes a self-cleaning hydrocyclone separator. Utility Model Content

[0005] The utility model proposes a self-cleaning hydrocyclone separator, which solves the problem in the related art that many hydrocyclones currently have a lot of impurities inside after use, and the hydrocyclone separators cannot automatically clean the inside, which causes the impurities to solidify inside the equipment, causing great trouble for subsequent cleaning.

[0006] The technical solution of the utility model is as follows: a self-cleaning cyclone separator, comprising a bracket, the top of the bracket is fixedly connected to a cone, the top of the cone is fixedly connected to a cylinder, the bottom of the cone is fixedly connected to a sand discharge port, the left side of the cylinder is fixedly connected to a water inlet, and a cleaning mechanism is provided on the surface of the cylinder.

[0007] Preferably, the cleaning mechanism includes a transmission component and a force-bearing component.

[0008] Preferably, the transmission assembly includes a connecting plate, a servo motor and a gear.

[0009] Preferably, the connecting plate is fixedly connected to the surface of the cylinder, the bottom of the connecting plate is fixedly connected to a servo motor, and the output end of the servo motor is fixedly connected to a gear.

[0010] Preferably, the force-bearing component includes an embedded ring, a nozzle, a water outlet, a water pipe and a gear ring.

[0011] Preferably, the embedding ring is rotatably connected to the inside of the cylindrical body. A nozzle with a water spraying port attached to the inner wall of the device is fixedly connected to the top of the embedding ring. A water outlet is fixedly connected to the top of the nozzle. A water guide pipe is fixedly connected to the top of the nozzle and located on one side of the water outlet. A toothed ring engaged with the gear is fixedly connected to the surface of the nozzle.

[0012] Preferably, an interface is provided on the right side of the cylindrical body. A filter plate fitting the inner wall of the cylindrical body is inserted into the interface. A connecting plate closely attached to the interface is fixedly connected to the right side of the filter plate. Rubber rings closely attached to the cylindrical body are fixedly connected to both the top and bottom of the connecting plate. An installation plate fixedly connected to the cylindrical body is provided below the rubber ring. Screws inserted into the connecting plate are threadedly connected inside the installation plate.

[0013] Preferably, the rubber ring is arc-shaped and located at the same point as the center of the cylindrical body. The filter plate forms a fixed structure through the screws on the installation plate.

[0014] The working principle and beneficial effects of the present utility model are as follows:

[0015] In the present utility model, by setting a servo motor to drive the gear to swing and rotate left and right. When the gear rotates, it will drive the toothed ring to rotate accordingly, and the toothed ring also drives the nozzle to rotate. The embedding ring fixedly connected to the nozzle rotates inside the cylindrical body. When the nozzle rotates, the water introduced from the water guide pipe is sprayed out from the nozzle. When the nozzle swings left and right, since the water spraying port of the nozzle is attached to the inner wall of the device, when the nozzle moves, the sprayed water will clean different parts of the inner wall of the device, achieving the purpose of automatic cleaning of the device.

[0016] 2. In the present utility model, by setting a filter plate, the filter plate can filter the water discharged from the water outlet at the top of the device again. When it is necessary to disassemble the filter plate for cleaning, the screws can be rotated to move out of the inside of the connecting plate. The connecting plate will then lose its fixing force, and the connecting plate can be pulled to take out the filter plate for cleaning. When the filter plate is fixed, by setting an arc-shaped rubber ring, under the fixing action of the screws, the rubber ring will closely adhere to the surface of the cylindrical body to seal the interface and prevent water leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following further elaborates on the present utility model in detail in conjunction with the drawings and specific embodiments.

[0018] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 2 is a structural schematic diagram of the interface of the present utility model;

[0020] Figure 3Schematic diagram of the embedding ring structure of the present utility model;

[0021] Figure 4 Schematic diagram of the spray head structure of the present utility model;

[0022] Figure 5 Schematic diagram of the toothed ring structure of the present utility model.

[0023] In the figure: 1. Bracket; 2. Cone; 3. Cylindrical body; 4. Sand discharge port; 5. Water inlet; 6. Cleaning mechanism; 61. Transmission component; 611. Connecting plate; 612. Servo motor; 613. Gear; 62. Force-bearing component; 621. Embedding ring; 622. Spray head; 623. Water outlet; 624. Water guide pipe; 625. Toothed ring; 7. Connecting port; 8. Filter plate; 9. Connecting plate; 10. Rubber ring; 11. Mounting plate; 12. Screw. Specific implementation mode

[0024] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present utility model. Embodiment

[0025] A preferred embodiment of the self-cleaning hydrocyclone provided by the present utility model is as Figures 1 to 5 shown: A self-cleaning hydrocyclone includes a bracket 1, a cone 2 is fixedly connected to the top of the bracket 1, a cylindrical body 3 is fixedly connected to the top of the cone 2, a sand discharge port 4 is fixedly connected to the bottom of the cone 2, a water inlet 5 is fixedly connected to the left side of the cylindrical body 3, and a cleaning mechanism 6 is arranged on the surface of the cylindrical body 3.

[0026] In this embodiment, the cleaning mechanism 6 includes a transmission component 61 and a force-bearing component 62. By setting the cleaning mechanism 6, the cleaning mechanism 6 can achieve the purpose of automatically cleaning the inside of the device.

[0027] In this embodiment, the transmission component 61 includes a connecting plate 611, a servo motor 612 and a gear 613. By setting the transmission component 61, the transmission component 61 can apply power to the spray head 622 so that the spray head 622 can clean different positions of the device when rotating.

[0028] In this embodiment, the connecting plate 611 is fixedly connected to the surface of the cylindrical body 3, the servo motor 612 is fixedly connected to the bottom of the connecting plate 611, and the output end of the servo motor 612 is fixedly connected to the gear 613.

[0029] In this embodiment, the force-bearing component 62 includes an embedding ring 621, a nozzle 622, a water outlet 623, a water guide pipe 624, and a toothed ring 625. By arranging the force-bearing component 62, when the nozzle 622 rotates, the water introduced from the water guide pipe 624 will be ejected from the nozzle 622. When the nozzle 622 swings left and right, since the water spray port of the nozzle 622 is in contact with the inner wall of the device, when the nozzle 622 moves, the ejected water will clean different parts of the inner wall of the device, achieving the purpose of automatic cleaning of the device.

[0030] In this embodiment, the embedding ring 621 is rotatably connected to the inside of the cylindrical body 3. The top of the embedding ring 621 is fixedly connected to a nozzle 622 whose water spray port is in contact with the inner wall of the device. The top of the nozzle 622 is fixedly connected to a water outlet 623. The top of the nozzle 622 is fixedly connected to a water guide pipe 624 located on one side of the water outlet 623. The surface of the nozzle 622 is fixedly connected to a toothed ring 625 that meshes with the gear 613. Embodiment

[0031] On the basis of Embodiment 1, a preferred embodiment of the self-cleaning hydrocyclone provided by the present utility model is as Figures 1 to 5 shown: An interface 7 is provided on the right side of the cylindrical body 3. A filter plate 8 that fits the inner wall of the cylindrical body 3 is inserted into the inside of the interface 7. The right side of the filter plate 8 is fixedly connected to a connecting plate 9 that fits tightly with the interface 7. Rubber rings 10 that fit tightly with the cylindrical body 3 are fixedly connected to both the top and bottom of the connecting plate 9. An installation plate 11 fixedly connected to the cylindrical body 3 is provided below the rubber ring 10. Screws 12 that are screwed into the inside of the connecting plate 9 are threadedly connected to the inside of the installation plate 11.

[0032] In this embodiment, the rubber ring 10 is arc-shaped and is located at the same point as the center of the cylindrical body 3. The installation plate 11 and the filter plate 8 form a fixed structure through the screws 12. By arranging the arc-shaped rubber ring 10, under the fixing action of the screws 12, the rubber ring 10 will fit tightly with the surface of the cylindrical body 3, thereby closing the interface 7 to prevent water leakage.

[0033] The working principle and usage process of the present utility model: First, the water containing impurities is discharged from the inside of the water inlet 5 into the device. Through the suspension effect generated by the device, due to the different densities of water and sand, under the action of centrifugal force, centripetal force, and buoyancy, the water with a lower density rises and is discharged from the water outlet 623, while the sand and gravel with a higher density are discharged from the sand discharge port 4 at the bottom, achieving the purpose of water-sand separation;

[0034] Next, after the device is used, there will be a lot of impurities inside it. By setting the servo motor 612 to drive the gear 613 to swing and rotate left and right, when the gear 613 rotates, it will drive the toothed ring 625 to rotate accordingly. The toothed ring 625 also drives the nozzle 622 to rotate. The embedded ring 621 fixedly connected to the nozzle 622 rotates inside the cylindrical body 3. When the nozzle 622 rotates, the water introduced from the water guide pipe 624 will be sprayed out from the nozzle 622. When the nozzle 622 swings left and right, since the water spray port of the nozzle 622 fits against the inner wall of the device, when the nozzle 622 moves, the sprayed water will clean different parts of the inner wall of the device, achieving the purpose of automatic cleaning of the device;

[0035] Finally, by setting the filter plate 8, the filter plate 8 can filter the water discharged from the water outlet 623 at the top of the device again. When it is necessary to disassemble the filter plate 8 for cleaning, the screw 12 can be rotated to move it out of the inside of the connecting plate 9. The connecting plate 9 will then lose its fixing force, and the connecting plate 9 can be pulled to pull out the filter plate 8 for cleaning. When the filter plate 8 is fixed, by setting the arc-shaped rubber ring 10, under the fixing action of the screw 12, the rubber ring 10 will closely fit against the surface of the cylindrical body 3 to seal the connection port 7 and prevent water leakage.

[0036] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A self-cleaning hydrocyclone, comprising a bracket (1), characterized in that, The top of the bracket (1) is fixedly connected with a cone (2), the top of the cone (2) is fixedly connected with a cylinder (3), the bottom of the cone (2) is fixedly connected with a sand discharge port (4), the left side of the cylinder (3) is fixedly connected with a water inlet (5), and a cleaning mechanism (6) is arranged on the surface of the cylinder (3).

2. The self-cleaning hydrocyclone according to claim 1, characterized in that The cleaning mechanism (6) includes a transmission component (61) and a stress component (62).

3. The self-cleaning hydrocyclone according to claim 2, characterized in that, The transmission component (61) includes an adapter plate (611), a servo motor (612) and a gear (613).

4. The self-cleaning hydrocyclone according to claim 3, characterized in that, The adapter plate (611) is fixedly connected to the surface of the cylinder (3), the servo motor (612) is fixedly connected to the bottom of the adapter plate (611), and the output end of the servo motor (612) is fixedly connected with a gear (613).

5. The self-cleaning hydrocyclone according to claim 2, wherein, The stress component (62) includes an embedded ring (621), a spray head (622), a water outlet (623), a water guide pipe (624) and a toothed ring (625).

6. The self-cleaning hydrocyclone according to claim 5, characterized in that, The embedded ring (621) is rotatably connected to the inside of the cylinder (3), the top of the embedded ring (621) is fixedly connected with a spray head (622) whose water spray port is attached to the inner wall of the device, the top of the spray head (622) is fixedly connected with a water outlet (623), the top of the spray head (622) is fixedly connected with a water guide pipe (624) located on one side of the water outlet (623), and the surface of the spray head (622) is fixedly connected with a toothed ring (625) that meshes with the gear (613).

7. The self-cleaning hydrocyclone according to claim 1, characterized in that, An interface (7) is arranged on the right side of the cylinder (3), a filter plate (8) that fits with the inner wall of the cylinder (3) is inserted into the inside of the interface (7), a connecting plate (9) that fits tightly with the interface (7) is fixedly connected to the right side of the filter plate (8), rubber rings (10) that fit tightly with the cylinder (3) are fixedly connected to both the top and bottom of the connecting plate (9), an installation plate (11) fixedly connected to the cylinder (3) is arranged below the rubber ring (10), and a screw (12) that is screwed into the inside of the connecting plate (9) is threadedly connected to the inside of the installation plate (11).

8. The self-cleaning hydrocyclone according to claim 7, wherein, The rubber ring (10) is arc-shaped and is located at the same point as the center of the cylinder (3), and the installation plate (11) forms a fixed structure for the filter plate (8) through the screw (12).