Spraying equipment for nanoscale silicon dioxide coating

Through the improved spraying equipment structure, the combination of cylinders, racks and limit grooves is used to achieve rapid flip and comprehensive spraying of metal plates, solving the problem of flip difficulties in the prior art, and improving the spraying efficiency and effect.

CN223171118UActive Publication Date: 2025-08-01WEIKE (XUANCHENG) NEW MATERIAL TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421548381.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-08-01
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

In the prior art, when the metal plate is rotated by an angle through the worm gear and the worm, the weight of the metal plate leads to difficulty in flipping, which affects the spraying efficiency.

Method used

The combination of the first cylinder, connecting rod, first rack and first gear is adopted to achieve rapid flip of the metal plate, and the comprehensiveness of the spray surface is ensured through clamps, support blocks, second gear and second rack, and the limit grooves are used to limit the movement of the rack and reduce wear.

Benefits of technology

It improves the efficiency and comprehensiveness of metal plate spraying nano-grade silica coating, reduces equipment wear, and ensures the stability and effect of spraying.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223171118U_ABST
    Figure CN223171118U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of spraying, in particular to spraying equipment for a nanoscale silicon dioxide coating, which comprises a spraying box, a spraying gun barrel is arranged at the inner top of the spraying box, and a bidirectional screw rod is rotatably connected to the inner bottom of the spraying box; the adjusting mechanism is arranged in the spraying box; the adjusting mechanism comprises two sliding plates which are connected to the bottom in the spraying box in a sliding mode. According to the device, a first air cylinder, a connecting rod, a first rack and a first gear are utilized, a metal plate is turned over rapidly, the front face and the back face of the metal plate are turned over more conveniently, then the spraying efficiency of the metal plate is improved, a clamping block, a supporting block, a second gear and a second rack are utilized, the non-spraying face of the metal plate is supported, and the spraying efficiency of the metal plate is improved. And the spraying comprehensiveness of the spraying surface of the metal plate is guaranteed, and the effect of spraying the nanoscale silicon dioxide coating on the metal plate is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of spraying, and particularly relates to a spraying device for a nano-silica coating. Background Technique

[0002] In order to improve the service life of metal plates for construction, a nano-silica coating is usually sprayed on the surface of the metal plate by a precision pneumatic spray gun in a spraying device, so that silica particles are dispersed and fixed on the surface of the metal plate in extremely small sizes to form a thin film, thereby protecting the surface of the metal plate.

[0003] After retrieval, the Chinese patent "Spraying Device for Metal Plate Processing" with the authorization announcement number "CN218013455U" realizes the angular rotation of one side of the clamping seat through a connecting shaft, a sliding sleeve, a clamping seat, a worm gear and a worm, and then realizes the flipping of the metal plate, ensuring the comprehensiveness of spraying the front and back sides of the metal plate by the spraying device.

[0004] The above angular rotation of one side of the clamping seat through a worm gear and a worm is prone to difficult flipping of the metal plate due to the certain weight of the metal plate, and thus affects the spraying efficiency of the metal plate.

[0005] Therefore, a spraying device for a nano-silica coating is proposed to solve the above problems. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a spraying device for a nano-silica coating to solve the above problems, and improve the problem that the angular rotation of one side of the clamping seat through a worm gear and a worm is prone to difficult flipping of the metal plate due to the certain weight of the metal plate.

[0007] The utility model realizes the above purpose through the following technical solutions. A spraying device for a nano-silica coating includes: a spraying box, a spraying gun barrel is arranged at the inner top of the spraying box, and a bidirectional lead screw is rotatably connected to the inner bottom of the spraying box; an adjusting mechanism is arranged inside the spraying box; wherein, the adjusting mechanism includes two sliding plates slidably connected to the inner bottom of the spraying box, the inner walls of the sliding plates are threadedly connected to the surface of the bidirectional lead screw, one side of the sliding plate is rotatably connected to a clamping block, one end of the clamping block is fixedly connected to a first gear, the lower end of the surface of the first gear is meshed with a first rack, a first air cylinder is fixedly connected to the inner bottom of the spraying box, the rear end of the first air cylinder is fixedly connected to the surface of a connecting rod, and the inner wall of the first rack is slidably connected to the surface of the connecting rod. By using the first air cylinder, the connecting rod, the first rack and the first gear, the rapid flipping of the metal plate is realized, the flipping of the front and back sides of the metal plate is more convenient, and thus the spraying efficiency of the metal plate is improved.

[0008] Preferably, support blocks are hinged to both the top and bottom of the clamping block. A second gear is fixedly connected to the front end of the support block, and a second rack is meshed with the surface of the second gear. By using the clamping block, the support block, the second gear, and the second rack, the non-sprayed surface of the metal plate is supported, ensuring the comprehensiveness of spraying on the sprayed surface of the metal plate and improving the effect of spraying the nano-scale silica coating on the metal plate.

[0009] Preferably, a second cylinder is fixedly connected to the top of the sliding plate. The bottom end of the second cylinder penetrates through the sliding plate and is fixedly connected to the top of the second rack.

[0010] Preferably, a limiting groove is formed at the front end of the sliding plate, and the surface of the second rack is slidably connected to the inner wall of the limiting groove. By using the limiting groove, the moving distance of the second rack is restricted, preventing the second rack from disengaging from the surface of the second gear during movement and ensuring the stability of the support block after adjustment.

[0011] Preferably, a stop frame is fixedly connected to the inner bottom of the spraying box. The lower end of the surface of the sliding plate is slidably connected to the surface of the stop frame, and the bottom of the stop frame is located at the upper end of the surface of the bidirectional lead screw. By using the stop frame, the upper end of the surface of the bidirectional lead screw is blocked, preventing silica particles from being sprayed on the surface of the bidirectional lead screw and reducing the wear between the bidirectional lead screw and the sliding plate.

[0012] Preferably, a limiting rod is fixedly connected to the inner bottom of the spraying box, and the inner wall of the connecting rod is slidably connected to the surface of the limiting rod. By using the limiting rod, the moving distance of the connecting rod is restricted, preventing the first rack from disengaging from the surface of the first gear during movement and ensuring that the first gear drives the metal plate to quickly and accurately flip 180 degrees.

[0013] Preferably, a ball is rotatably connected to the lower end of the surface of the connecting rod, and the surface of the ball is rotatably connected to the inner bottom of the spraying box. By using the ball, the smooth movement of the connecting rod on the inner bottom of the spraying box is ensured.

[0014] Preferably, a polytetrafluoroethylene coating is provided on the surface of the support block.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. By using the first cylinder, the connecting rod, the first rack, and the first gear, the metal plate can be quickly flipped, making it more convenient to flip the front and back sides of the metal plate, thereby improving the spraying efficiency of the metal plate. By using the clamping block, the support block, the second gear, and the second rack, the non-sprayed surface of the metal plate is supported, ensuring the comprehensiveness of spraying on the sprayed surface of the metal plate and improving the effect of spraying the nano-scale silica coating on the metal plate;

[0017] 2. By using the limit groove, the movement distance of the second rack is restricted, preventing the second rack from detaching from the surface of the second gear during movement and ensuring the stability of the support block after adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a sectional view of the spraying box of the present utility model;

[0020] Figure 3 is a schematic diagram of the structure of the adjustment mechanism of the present utility model;

[0021] Figure 4 is Figure 3 an enlarged view of A in

[0022] In the figure: 1, spraying box; 2, spraying gun barrel; 3, bidirectional lead screw; 4, adjustment mechanism; 41, sliding plate; 42, clamping block; 43, first rack; 44, first gear; 45, connecting rod; 46, first cylinder; 47, support block; 48, second gear; 49, second rack; 410, second cylinder; 411, limit groove; 412, retaining frame; 413, ball; 414, limit rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] During specific implementation: As Figures 1-4As shown in the figure, a spraying device for nano-level silica coating includes: a spraying box 1, a spraying gun barrel 2 is provided at the inner top of the spraying box 1, and a bidirectional lead screw 3 is rotatably connected to the inner bottom of the spraying box 1; an adjustment mechanism 4 is arranged inside the spraying box 1; wherein, the adjustment mechanism 4 includes two slide plates 41 slidably connected to the inner bottom of the spraying box 1, the inner wall of the slide plate 41 is threadedly connected to the surface of the bidirectional lead screw 3, one side of the slide plate 41 is rotatably connected to a clamping block 42, one end of the clamping block 42 is fixedly connected to a first gear 44, the lower end of the surface of the first gear 44 is meshed with a first rack 43, a first air cylinder 46 is fixedly connected to the inner bottom of the spraying box 1, the rear end of the first air cylinder 46 is fixedly connected to the surface of a connecting rod 45, the inner wall of the first rack 43 is slidably connected to the surface of the connecting rod 45, a stop frame 412 is fixedly connected to the inner bottom of the spraying box 1, the lower end of the surface of the slide plate 41 is slidably connected to the surface of the stop frame 412, the bottom of the stop frame 412 is located at the upper end of the surface of the bidirectional lead screw 3, a limiting rod 414 is fixedly connected to the inner bottom of the spraying box 1, the inner wall of the connecting rod 45 is slidably connected to the surface of the limiting rod 414, a ball 413 is rotatably connected to the lower end of the surface of the connecting rod 45, and the surface of the ball 413 is rotatably connected to the inner bottom of the spraying box 1.

[0025] A lead screw is rotatably connected to the inner top of the spraying box 1, a first servo motor is fixedly connected to the inner top of the spraying box 1, the output shaft of the first servo motor is fixedly connected to one end of the lead screw, a slide bar is fixedly connected to the inner top of the spraying box 1, a slider is threadedly connected to the surface of the lead screw, the bottom of the slider is fixedly connected to the upper end of the surface of the spraying gun barrel 2, a storage tank is fixedly connected to the inside of the spraying box 1, a liquid extraction pump is communicated with the top of the storage tank, and the liquid outlet end of the liquid extraction pump is connected to one end of the spraying gun barrel 2, a second servo motor is fixedly connected to the inner bottom of the spraying box 1, and the output shaft of the second servo motor is fixedly connected to one end of the bidirectional lead screw 3.

[0026] When a nano - silica coating needs to be sprayed on a metal plate, the metal plate is placed in the spraying box 1. Manually turn on the second servo - motor. The output shaft of the second servo - motor rotates to drive the bidirectional lead screw 3 to rotate. The rotation of the bidirectional lead screw 3 drives the sliding plate 41 and the clamping block 42 to move, so that the two clamping blocks 42 clamp the side of the metal plate. Manually turn off the second servo - motor and turn on the liquid - pumping pump. The liquid - pumping pump extracts the silica particles in the storage tank and transports them into the spraying gun barrel 2. The spraying gun barrel 2 disperses and fixes the silica particles on the surface of the metal plate in extremely tiny sizes to form a thin film. When a silica coating needs to be sprayed on the bottom surface of the metal plate, manually turn on the first cylinder 46. One end of the first cylinder 46 moves to drive the connecting rod 45 to move. The movement of the connecting rod 45 drives the first rack 43 to move. The movement of the first rack 43 drives the first gear 44 to rotate. The rotation of the first gear 44 drives the clamping block 42 and the clamped metal plate to rotate. The connecting rod 45 moves and abuts against one end of the limiting rod 414. Manually turn off the first cylinder 46, so that the bottom surface of the metal plate faces the top. At this time, the spraying gun barrel 2 sprays silica particles on the metal plate. When the silica coating does not need to be sprayed on the metal plate, manually turn off the power supply of the liquid - pumping pump.

[0027] As Figure 4 shown, support blocks 47 are hinged to both the top and bottom of the clamping block 42. A second gear 48 is fixedly connected to the front end of the support block 47. A second rack 49 is meshed with the surface of the second gear 48. A second cylinder 410 is fixedly connected to the top of the sliding plate 41. The bottom end of the second cylinder 410 penetrates through the sliding plate 41 and is fixedly connected to the top of the second rack 49. A limiting groove 411 is opened at the front end of the sliding plate 41. The surface of the second rack 49 is slidably connected to the inner wall of the limiting groove 411. A polytetrafluoroethylene coating is provided on the surface of the support block 47.

[0028] When the bottom surface of the metal plate is flipped to the top, the two second cylinders 410 are controlled by the same power switch. Manually turn on the second cylinders 410. The upward movement of the bottom ends of the second cylinders 410 drives the second racks 49 upward. The upward movement of the second racks 49 drives the two second gears 48 to rotate. The rotation of the two second gears 48 drives their respective support blocks 47 to flip, so that one of the support blocks 47 is away from the metal plate and in a vertical state, and the top of the other support block 47 contacts the bottom of the metal plate. Because a polytetrafluoroethylene coating is provided on the surface of the support block 47, after the support block 47 contacts the metal plate, the silica coating on the metal plate will not adhere to the support block 47, so that the support block 47 on the top of the metal plate will not block the spraying, and the spraying gun barrel 2 can spray the top surface of the metal plate comprehensively.

[0029] When the utility model is in use, place the metal plate on the top of one of the support blocks 47, manually turn on the second servo motor, the output shaft of the second servo motor rotates to drive the bidirectional lead screw 3 to rotate, the bidirectional lead screw 3 rotates to drive the slide plate 41 and the clamping block 42 to move, so that the two clamping blocks 42 clamp the side of the metal plate. Manually turn off the second servo motor and turn on the liquid extraction pump. The liquid extraction pump extracts the silicon dioxide particles in the storage tank and transports them into the spraying gun barrel 2. The spraying gun barrel 2 disperses and fixes the silicon dioxide particles on the surface of the metal plate in extremely small sizes to form a thin film. At this time, manually turn on the first cylinder 46. One end of the first cylinder 46 moves to drive the clamping block 42 and the clamped metal plate to rotate through the connecting rod 45, the first rack 43 and the first gear 44. The connecting rod 45 moves and abuts against one end of the limiting rod 414. Manually turn off the first cylinder 46 to make the bottom to the top of the metal plate. Manually turn on the second cylinder 410. The bottom end of the second cylinder 410 moves upward to drive the two support blocks 47 to turn over through the second rack 49 and the second gear 48, so that one of the support blocks 47 is away from the metal plate and is in a vertical state, and the top of the other support block 47 contacts the bottom of the metal plate. At this time, spray the silicon dioxide particles on the metal plate through the spraying gun barrel 2, so that the support block 47 on the top of the metal plate will not block the spraying, and the spraying gun barrel 2 can spray the top surface of the metal plate comprehensively.

[0030] It should be noted that in the above description, the spraying box 1, the liquid extraction pump, the first servo motor, the second servo motor, the wire cylinder, the bidirectional lead screw 3, the spraying gun barrel 2, the first cylinder 46 and the second cylinder 410 are all devices with relatively mature applications in the prior art. The specific models can be selected according to actual needs. At the same time, the power supply of the first servo motor, the second servo motor, the first cylinder 46 and the second cylinder 410 can be powered by an internal power supply or by the mains. The specific power supply method is selected according to the situation and will not be elaborated here.

[0031] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. The narrative way of this specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A spraying device for nano-scale silica coating, characterized in that, Comprising: A spraying box (1), the inner top of the spraying box (1) is provided with a spraying gun barrel (2), and the inner bottom of the spraying box (1) is rotatably connected with a bidirectional lead screw (3); An adjusting mechanism (4), the adjusting mechanism (4) is arranged inside the spraying box (1); Among them, the adjusting mechanism (4) includes two sliding plates (41) slidably connected to the inner bottom of the spraying box (1). The inner wall of the sliding plate (41) is threadedly connected to the surface of the bidirectional lead screw (3). One side of the sliding plate (41) is rotatably connected with a clamping block (42). One end of the clamping block (42) is fixedly connected with a first gear (44). The lower end of the surface of the first gear (44) is meshed and connected with a first rack (43). The inner bottom of the spraying box (1) is fixedly connected with a first cylinder (46). The rear end of the first cylinder (46) is fixedly connected to the surface of a connecting rod (45). The inner wall of the first rack (43) is slidably connected to the surface of the connecting rod (45).

2. The spraying device for a nano-scale silica coating according to claim 1, characterized in that: Both the top and bottom of the clamping block (42) are hinged with support blocks (47). The front end of the support block (47) is fixedly connected with a second gear (48). The surface of the second gear (48) is meshed and connected with a second rack (49).

3. The spraying device for a nano-scale silica coating according to claim 1, wherein: The top of the sliding plate (41) is fixedly connected with a second cylinder (410). The bottom end of the second cylinder (410) penetrates through the sliding plate (41) and is fixedly connected to the top of the second rack (49).

4. The spraying device for a nanoscale silica coating according to claim 2, wherein: A limiting groove (411) is formed at the front end of the sliding plate (41). The surface of the second rack (49) is slidably connected to the inner wall of the limiting groove (411).

5. The spraying device for a nano-scale silica coating according to claim 1, characterized in that: The inner bottom of the spraying box (1) is fixedly connected with a retaining frame (412). The lower end of the surface of the sliding plate (41) is slidably connected to the surface of the retaining frame (412). The bottom of the retaining frame (412) is located above the surface of the bidirectional lead screw (3).

6. The spraying device for a nano-scale silica coating according to claim 1, characterized in that: The inner bottom of the spraying box (1) is fixedly connected with a limiting rod (414). The inner wall of the connecting rod (45) is slidably connected to the surface of the limiting rod (414).

7. A spraying device for a nano - silica coating according to claim 1, characterized in that: The lower end of the surface of the connecting rod (45) is rotatably connected with a ball (413). The surface of the ball (413) is rotatably connected to the inner bottom of the spraying box (1).

8. A spraying device for a nano-silica coating according to claim 2, characterized in that: The surface of the support block (47) is provided with a polytetrafluoroethylene coating.

Citation Information

Patent Citations

  • Spraying equipment for metal plate processing

    CN218013455U