Jig for spraying automobile interior plastic products

Through the servo motor-driven clamping frame and automatic spraying system, the problem of the steering wheel fixture being unable to rotate and adjust, achieving all-round spraying and uniform coating coverage of the steering wheel, improving the quality and efficiency of the spraying.

CN223171163UActive Publication Date: 2025-08-01郴州方智达新材料有限公司
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Patent Information

Application Number
CN202421560091.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-08-01
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing steering wheel fixtures are less flexible and cannot rotate and adjust the working angle, resulting in uneven painting and reducing the spraying effect and quality.

Method used

A clamping rack system including servo motor drive is designed, combining an automatic spraying system with a liquid storage tank, a water pump and a paint bottle, as well as a fan cooling device to achieve all-round spraying and uniform coating coverage of the steering wheel.

Benefits of technology

All-round spraying of the steering wheel is achieved, ensuring uniform coating coverage, improving spray quality and efficiency, and accelerating the drying and curing of the coating.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223171163U_ABST
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Abstract

The utility model relates to the technical field of automotive trim surface layer paint spraying, in particular to a jig for automotive trim plastic product spraying, which comprises a workbench, a connecting plate is fixedly connected onto the workbench, a servo motor is arranged on the connecting plate through a mounting frame, an output shaft of the servo motor is connected with a first clamping frame, and the first clamping frame is connected with a second clamping frame. Clamping grooves which are symmetrically distributed are formed in the first clamping frame, a second clamping frame is hinged to the first clamping frame through a hinge, and a mounting bolt is arranged on the second clamping frame in a threaded mode. And through the arrangement of a servo motor on the first clamping frame, the steering wheel can be driven to rotate, all-directional spraying is facilitated, it is ensured that the surface of the outer ring of the steering wheel can be evenly covered with paint, and the quality and appearance of a coating can be improved easily.
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Description

Technical Field

[0001] The utility model relates to the technical field of automotive interior surface painting, in particular to a fixture for spraying automotive interior plastic products. Background Technique

[0002] As a common plastic part in automotive interiors, the steering wheel is composed of an alloy skeleton and a plastic coating material. During the production of the steering wheel, it is necessary to spray paint the outer plastic wrap, which serves to beautify the appearance and forms a protective film on the plastic surface after spraying, increasing the anti-aging performance of the plastic and improving durability.

[0003] During the steering wheel painting operation, it is generally necessary to use a fixture to clamp and fix the steering wheel. However, the existing fixtures have poor flexibility and cannot rotate to adjust the working angle, making it inconvenient for workers to perform full-round spraying operations on the steering wheel, easily resulting in uneven painting and thus reducing the spraying effect and quality.

[0004] Therefore, there is an urgent need to provide a fixture for spraying automotive interior plastic products that can rotate to adjust the working angle. Summary of the Utility Model

[0005] In order to overcome the disadvantages that the existing steering wheel fixtures have poor flexibility, cannot rotate to adjust the working angle, are inconvenient for workers to perform full-round spraying operations on the steering wheel, and easily result in uneven painting, thus reducing the spraying effect and quality, the utility model provides a fixture for spraying automotive interior plastic products that can rotate to adjust the working angle.

[0006] To achieve the above problems, the utility model adopts the following technical solutions: A fixture for spraying automotive interior plastic products includes a workbench, a connecting plate is fixedly connected to the workbench, a servo motor is arranged on the connecting plate through a mounting bracket, an output shaft of the servo motor is connected to a first clamping frame, symmetrically distributed clamping grooves are arranged on the first clamping frame, a second clamping frame is hinged to the first clamping frame through a hinge, a mounting bolt is arranged on the second clamping frame in a threaded manner, and a mounting hole matching the mounting bolt is arranged on the first clamping frame. The locking function can be realized by inserting the mounting bolt into the mounting hole.

[0007] As a further preferred solution, a liquid storage tank for storing paint is arranged on the workbench. A water pump is arranged in the liquid storage tank. The liquid inlet end of the water pump is connected with a first diversion pipe, and the liquid outlet end of the water pump is connected with a confluence pipe. Symmetrically distributed second diversion pipes are arranged on the confluence pipe. One end of the second diversion pipe penetrates out of the liquid storage tank and is connected with a third diversion pipe. A guide seat is fixedly connected to the workbench and located below the first clamping frame. A rotating frame is slidably arranged on the guide seat. Symmetrically distributed clamping rings are arranged on the rotating frame. Fixing bolts are arranged on the clamping rings in a threaded manner. A spray paint bottle is clamped inside the clamping rings. The spray paint bottle is communicated with the adjacent third diversion pipe. A first connecting rod is fixedly connected to the rotating frame. A guide frame for guiding the first connecting rod is arranged on the workbench. A second connecting rod is fixedly connected to the first connecting rod. A handwheel is arranged on the second connecting rod.

[0008] As a further preferred solution, both the second diversion pipe and the third diversion pipe are flexible hoses.

[0009] As a further preferred solution, anti-slip grooves are arranged on the outer surface of the handwheel.

[0010] As a further preferred solution, an installation shell is arranged on the connecting plate and located above the first clamping frame. A fan is arranged inside the installation shell.

[0011] As a further preferred solution, ventilation grilles are embeddedly arranged on the installation shell.

[0012] Compared with the prior art, the utility model has the following technical effects: 1. Through the setting of the servo motor on the first clamping frame, the steering wheel can be driven to rotate, which is convenient for omnidirectional spraying and ensures that the paint can be evenly covered on the outer surface of the steering wheel, helping to improve the quality and appearance of the coating.

[0013] 2. Through the settings of the water pump, liquid storage tank, diversion pipes and spray paint bottle, the paint in the liquid storage tank is pumped into the spray paint bottle for spraying by the water pump and diversion pipes, realizing automatic spraying and improving the spraying efficiency.

[0014] 3. By turning on the fan to blow air on the steering wheel for cooling, the drying and curing of the coating on the surface of the steering wheel are accelerated. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 It is a three-dimensional sectional structural schematic diagram of the workbench, servo motor and first clamping frame of the utility model.

[0017] Figure 3Schematic three-dimensional sectional view of the hinge, second clamping frame and mounting bolt of the present utility model.

[0018] Figure 4 Schematic three-dimensional sectional view of the liquid storage tank, first guide pipe and water pump of the present utility model.

[0019] Figure 5 Schematic three-dimensional sectional view of the confluence pipe, second guide pipe and third guide pipe of the present utility model.

[0020] Figure 6 Schematic three-dimensional sectional view of the first connecting rod, guide frame and second connecting rod of the present utility model.

[0021] Figure 7 Schematic three-dimensional sectional view of the mounting shell, fan and ventilation grille of the present utility model.

[0022] Reference numerals in the drawings: 1, workbench; 2, connecting plate; 3, mounting frame; 4, servo motor; 5, first clamping frame; 6, card slot; 7, hinge; 8, second clamping frame; 9, mounting hole; 10, mounting bolt; 11, liquid storage tank; 12, first guide pipe; 13, water pump; 14, confluence pipe; 15, second guide pipe; 16, third guide pipe; 17, guide seat; 18, rotating frame; 19, snap ring; 20, fixing bolt; 21, paint spray bottle; 22, first connecting rod; 23, guide frame; 24, second connecting rod; 2401, handwheel; 25, mounting shell; 26, fan; 27, ventilation grille. Detailed implementation manners

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Embodiment 1

[0025] Please refer to Figures 1 - 3, A fixture for spraying automotive interior plastic products, including a workbench 1. The top of the workbench 1 is fixedly connected to a connecting plate 2 by welding. A servo motor 4 is arranged at the rear of the connecting plate 2 through a mounting frame 3. The output shaft of the servo motor 4 is connected to a first clamping frame 5. The angle adjustment is realized by driving the first clamping frame 5 to rotate by the servo motor 4. There are symmetrically distributed clamping grooves 6 on the left and right of the first clamping frame 5. A second clamping frame 8 is hinged to the first clamping frame 5 through a hinge 7. An installation bolt 10 is arranged on the second clamping frame 8 in a threaded manner. There is an installation hole 9 on the first clamping frame 5 that matches the installation bolt 10. The locking function can be realized by inserting the installation bolt 10 into the installation hole 9.

[0026] During use, open the second clamping frame 8 and insert the steering wheel into the clamping groove 6. Then pull the second clamping frame 8 back to its original position. Next, turn the installation bolt 10 to make it snap into the installation hole 9 to lock the second clamping frame 8 and the first clamping frame 5 to complete the clamping and fixing of the steering wheel. During spraying, start the servo motor 4, and the first clamping frame 5 drives the steering wheel to rotate, which is convenient for omnidirectional spraying and ensures that the paint can evenly cover the outer surface of the steering wheel, helping to improve the quality and appearance of the coating.

[0027] Embodiment 2

[0028] On the basis of Embodiment 1, please refer to Figures 4 - 6, the workbench 1 is provided with a liquid storage tank 11 for storing paint, and a water pump 13 is provided on the top of the liquid storage tank 11. The liquid inlet end of the water pump 13 is connected to the first guide pipe 12, and the liquid outlet end of the water pump 13 is connected to the junction pipe 14. The junction pipe 14 is provided with a second guide pipe 15 symmetrically distributed front and back. One end of the second guide pipe 15 passes through the liquid storage tank 11 and is connected to the third guide pipe 16, and the second guide pipe 15 and the third guide pipe 16 are both hoses, which have a certain degree of flexibility and are convenient for movement. A guide seat 17 located below the first clamping frame 5 is fixed to the workbench 1, and a rotating frame 18 is slidably provided on the guide seat 17, and a clamping ring 19 symmetrically distributed front and back is provided on the rotating frame 18, and a threaded clamping ring 19 is provided on the clamping ring 19. Fix the bolt 20, and rotate the fixing bolt 20 to adjust the clamping tightness of the clamping ring 19. A spray paint bottle 21 is clamped in the clamping ring 19, and the spray paint bottle 21 is connected to the adjacent third guide tube 16. The paint in the liquid storage tank 11 is input into the spray paint bottle 21 through the water pump 13, the second guide tube 15 and the third guide tube 16 for spraying paint. A first connecting rod 22 is fixedly connected to the middle part of the rotating frame 18 by welding, and a guide frame 23 for guiding the first connecting rod 22 is provided on the workbench 1. The right end of the first connecting rod 22 is fixedly connected to the second connecting rod 24 by welding, and a handwheel 2401 is provided on the upper end of the second connecting rod 24. The outer ring surface of the handwheel 2401 is provided with an anti-slip groove, which plays an anti-slip role when the staff holds the handwheel 2401.

[0029] When spraying the steering wheel, start the water pump 13, and the water pump 13 draws the paint in the liquid storage tank 11 into the confluence pipe 14 through the first guide pipe 12, and then guides the paint into the two spray bottles 21 through the second guide pipe 15 and the third guide pipe 16 for spraying, thereby realizing automatic double-sided painting. During spraying, hold the hand wheel 2401 and push the first connecting rod 22 back and forth along the guide frame 23 to adjust the position of the spray bottle 21, thereby realizing multi-angle spraying and facilitating use.

[0030] See also Figure 7 A mounting shell 25 located above the first clamping frame 5 is provided on the upper part of the connecting plate 2. A fan 26 is provided in the mounting shell 25. After the steering wheel is painted, the fan 26 is turned on to blow air to cool the steering wheel, thereby accelerating the drying and curing of the coating on the steering wheel surface. A ventilation grille 27 is embedded in the mounting shell 25. The ventilation grille 27 intercepts impurities in the air while ventilating to prevent impurities from being blown toward the steering wheel.

[0031] While the present invention has been described with reference to exemplary embodiments, it should be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications and equivalent structures and functions.

Claims

1. A fixture for spraying plastic products for automobile interior decoration, comprising a workbench (1), the workbench (1) and, a connecting plate (2) is fixedly connected to the workbench (1), and the feature is that, A servo motor (4) is arranged on the connecting plate (2) through a mounting bracket (3). The output shaft of the servo motor (4) is connected to a first clamping bracket (5). Symmetrically distributed clamping grooves (6) are provided on the first clamping bracket (5). A second clamping bracket (8) is hinged to the first clamping bracket (5) through a hinge (7). A mounting bolt (10) is threadedly arranged on the second clamping bracket (8). A mounting hole (9) matching the mounting bolt (10) is provided on the first clamping bracket (5). The locking function can be realized by inserting the mounting bolt (10) into the mounting hole (9).

2. The jig for spraying automotive interior plastic products according to claim 1, characterized in that, A liquid storage tank (11) for storing paint is arranged on the workbench (1). A water pump (13) is arranged in the liquid storage tank (11). The liquid inlet end of the water pump (13) is connected to a first diversion pipe (12). The liquid outlet end of the water pump (13) is connected to a confluence pipe (14). Symmetrically distributed second diversion pipes (15) are arranged on the confluence pipe (14). One end of the second diversion pipe (15) passes through the liquid storage tank (11) and is connected to a third diversion pipe (16). A guide seat (17) is fixedly connected to the workbench (1) and is located below the first clamping bracket (5). A rotating frame (18) is slidably arranged on the guide seat (17). Symmetrically distributed clamping rings (19) are arranged on the rotating frame (18). A fixing bolt (20) is threadedly arranged on the clamping ring (19). A paint spraying bottle (21) is clamped inside the clamping ring (19). The paint spraying bottle (21) is communicated with the adjacent third diversion pipe (16). A first connecting rod (22) is fixedly connected to the rotating frame (18). A guide frame (23) for guiding the first connecting rod (22) is arranged on the workbench (1). A second connecting rod (24) is fixedly connected to the first connecting rod (22). A hand wheel (2401) is arranged on the second connecting rod (24).

3. The fixture for spraying automotive interior plastic products according to claim 2, characterized in that, Both the second diversion pipe (15) and the third diversion pipe (16) are flexible hoses.

4. The fixture for spraying automotive interior plastic products according to claim 2, characterized in that, Anti-slip grooves are provided on the outer surface of the hand wheel (2401).

5. The jig for spraying automotive interior plastic products according to claim 1, characterized in that, An installation shell (25) is arranged on the connecting plate (2) and is located above the first clamping bracket (5). A fan (26) is arranged in the installation shell (25).

6. The jig for spraying automotive interior plastic products as described in claim 5, characterized in that, Air ventilation grilles (27) are embedded on the installation shell (25).