Forward and reverse flushing device for forming roller

By designing a forward and reverse flushing device, the motor drives the rotation of the forming roller and the forward and reverse rotation of the water jet pipe, the problem of unclear cleaning of the forming roller is solved, which improves production efficiency and reduces energy consumption.

CN223171454UActive Publication Date: 2025-08-01ZHENJIANG TIGER BATTERY MEMBRANE TECH CO LTD
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Patent Information

Application Number
CN202422178158.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-01
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The problem of unclear cleaning of molding rollers in the prior art leads to low production efficiency, manual wiping is laborious and the brushing rollers are prone to contamination of flour.

Method used

A forward and reverse flushing device is designed, which uses a motor to drive the forming roller to rotate, and combines the meshing of the electric telescopic rod and the fan gear with the tooth ring to drive the water jet pipe to rotate forward and reversely, achieving comprehensive and efficient flushing.

Benefits of technology

The comprehensive and efficient flushing of the forming roller is achieved, the cleaning efficiency is improved, the energy consumption is reduced, and the labor intensity of manual wiping is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forward and reverse flushing device for a forming roller, which relates to the field of flushing devices and comprises a worktable, two mounting plates are arranged on the worktable, the forming roller is rotatably mounted between the two mounting plates, a support is rotatably mounted on one of the mounting plates and is positioned on one side, far away from each other, of the two mounting plates, and the forming roller is rotatably mounted on the other mounting plate. A gear ring is fixedly installed on the support, an electric telescopic rod is arranged at one end of the forming roller, one end of the electric telescopic rod is fixedly connected with a sector gear, the sector gear is matched with the gear ring, a water spraying pipe is fixedly installed on one side of the gear ring, and a plurality of nozzles are arranged on the water spraying pipe. According to the flour forming machine, the forming rollers rotate, flour around the forming rollers can be flushed, flushing is comprehensive, flushing efficiency is high, the forming rollers rotate, the flour around the forming rollers can be flushed, flushing is comprehensive, and flushing efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the field of flushing devices, in particular to a forward and reverse flushing device for a forming roller. Background Art

[0002] Round cakes are flat, usually round, food products. To improve round cake production efficiency, round cake forming rollers have been developed. After forming round cakes, the rollers become stained with flour. If not cleaned promptly, this can affect subsequent round cake production. Existing cleaning methods typically involve manual wiping or using a brush roller on one side of the roller. Manual wiping is laborious, and using a brush roller, made of a soft material, easily stains the roller with flour, making it difficult to clean the roller completely. Therefore, a forward and reverse flushing device for the roller is necessary to address this issue. Utility Model Content

[0003] The utility model aims to provide a forward and reverse flushing device for a forming roller, so as to solve the problem that manual wiping is laborious and the brush roller cannot be cleaned thoroughly.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a forward and reverse flushing device for a forming roller, comprising a workbench, two mounting plates are provided on the workbench, a forming roller is rotatably installed between the two mounting plates, a bracket is rotatably installed on one of the mounting plates, and is located on the side away from each other of the two mounting plates, a gear ring is fixedly installed on the bracket, an electric telescopic rod is provided at one end of the forming roller, one end of the electric telescopic rod is fixedly connected to a fan-shaped gear, the fan-shaped gear is arranged in cooperation with the gear ring, a water spray pipe is fixedly installed on one side of the gear ring, a plurality of nozzles are provided on the water spray pipe, and a hose is fixedly connected to one end of the water spray pipe.

[0005] Preferably, a torsion spring is provided on the bracket, and a baffle is provided on one side of the mounting plate close to the bracket, and the baffle is provided in cooperation with the torsion spring.

[0006] Preferably, a motor is provided on the workbench, and an output shaft of the motor is fixedly connected to one end of the forming roller.

[0007] Preferably, a rotating shaft is fixedly mounted on a side of the bracket close to one of the mounting plates, the rotating shaft is rotatably connected to the corresponding mounting plate, and the torque spring is mounted on the rotating shaft.

[0008] Preferably, a circular hole is formed on the forming roller, and the electric telescopic rod is fixedly installed in the circular hole.

[0009] The technical effects and advantages of this utility model are:

[0010] 1. During operation, connect the hose to an external faucet or water pump for water supply. Open the faucet or water pump, and the water flow passes through the hose, spray pipe, and nozzle in sequence to start flushing the forming roller. Start the motor to drive the forming roller to rotate, which can flush the flour around the forming roller comprehensively and with high flushing efficiency.

[0011] 2. The electric telescopic rod drives the sector gear to rotate. When the sector gear meshes with the tooth ring, it drives the tooth ring to rotate, compresses the torsion spring, and at the same time can drive the spray pipe to rotate. When the sector gear separates from the tooth ring, under the elastic force of the torsion spring, the tooth ring drives the spray pipe to rotate in the reverse direction, causing the spray pipe to rotate back and forth, facilitating flushing the forming roller from different angles back and forth, and improving the flushing effect.

[0012] 3. When it is not necessary to flush the forming roller and only need to make round cakes, the electric telescopic rod can be started to push the sector gear away from the mounting plate, so that the sector gear will not contact the tooth ring when rotating. At this time, the spray pipe can be not driven to move, which can reduce energy consumption. Brief Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of the forward and reverse flushing device for the forming roller of the present utility model.

[0014] Figure 2 It is a cross-sectional view of the forward and reverse flushing device for the forming roller of the present utility model.

[0015] Figure 3 For the present utility model Figure 2 It is an enlarged schematic diagram of the structure at position A in the present utility model.

[0016] Figure 4 It is a non-working state diagram of the forward and reverse flushing device for the forming roller of the present utility model.

[0017] In the figure: 1. Workbench; 2. Mounting plate; 3. Bracket; 4. Tooth ring; 5. Baffle; 6. Torsion spring; 7. Sector gear; 8. Spray pipe; 9. Nozzle; 10. Hose; 11. Motor; 12. Forming roller; 13. Electric telescopic rod. Detailed Embodiment

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] The present utility model provides as Figures 1 - 4A forward and reverse flushing device for a forming roller as shown, comprising a workbench 1, on which there are two mounting plates 2. A forming roller 12 is rotatably mounted between the two mounting plates 2. The forming roller 12 is cylindrical, and different imprints can be set on the surface of the forming roller 12 according to requirements to cooperate with the forming of round cakes. The round cakes are placed on the workbench 1 and are molded by the forming roller 12. A conveyor belt can also be arranged directly below the forming roller 12 on the workbench 1 to facilitate the transportation of the round cakes. This kind of setting belongs to the conventional setting, so it will not be elaborated.

[0020] In order to solve the problems that manual wiping is laborious and the brush roller cannot clean thoroughly, in the present utility model, a bracket 3 is rotatably mounted on one of the mounting plates 2 and is located on the side where the two mounting plates 2 are away from each other. A toothed ring 4 is fixedly mounted on the bracket 3. One end of the forming roller 12 is provided with an electric telescopic rod 13, and one end of the electric telescopic rod 13 is fixedly connected with a sector gear 7. The sector gear 7 is arranged in cooperation with the toothed ring 4. A water spray pipe 8 is fixedly mounted on one side of the toothed ring 4. A plurality of nozzles 9 are arranged on the water spray pipe 8. One end of the water spray pipe 8 is fixedly connected with a hose 10. A torsion spring 6 is arranged on the bracket 3. A baffle 5 is arranged on one side of one of the mounting plates 2 close to the bracket 3. The baffle 5 is arranged in cooperation with the torsion spring 6. A motor 11 is arranged on the workbench 1, and the output shaft of the motor 11 is fixedly connected with one end of the forming roller 12. During operation, the hose 10 is connected to an external water faucet or water pump for water supply. When the water faucet or water pump is turned on, water flows through the hose 10, the water spray pipe 8 and the nozzles 9 in sequence to start flushing the forming roller 12. The motor 11 is started to drive the forming roller 12 to rotate, which can flush the flour around the forming roller 12 comprehensively and with high flushing efficiency. When the forming roller 12 rotates, the sector gear 7 is driven to rotate through the electric telescopic rod 13. When the sector gear 7 meshes with the toothed ring 4, the toothed ring 4 is driven to rotate, squeezing the torsion spring 6, and at the same time, the water spray pipe 8 can be driven to rotate. When the sector gear 7 is separated from the toothed ring 4, under the elastic force of the torsion spring 6, the toothed ring 4 drives the spray pipe 8 to rotate in the reverse direction, so that the spray pipe 8 rotates back and forth, which is convenient for flushing the forming roller 12 from different angles back and forth, and can improve the flushing effect.

[0021] When it is not necessary to flush the forming roller 12 and only round cakes need to be made, the electric telescopic rod 13 can be started to push the sector gear 7 away from the mounting plate 12, so that the sector gear 7 will not contact the toothed ring 4 when it rotates. At this time, the water spray pipe 8 can be not driven to move, which can reduce the energy consumption.

[0022] It should be noted that a protective shell is covered outside the toothed ring 4 to protect the toothed ring 4 and related accessories. An arc-shaped groove is arranged on the side of the protective shell close to the water spray pipe 8 for the movement of the water spray pipe 8. This kind of setting belongs to the conventional setting, so it will not be elaborated.

[0023] One side of the bracket 3 close to one of the mounting plates 2 is fixedly installed with a rotating shaft, the rotating shaft is rotatably connected to the corresponding mounting plate 2, and the torsion spring 6 is installed on the rotating shaft.

[0024] There are circular holes in the forming roller 12, and the electric telescopic rod 13 is fixedly installed in the circular holes.

Claims

1. A forward and reverse flushing device for a forming roller, comprising a workbench (1), characterized in that: There are two mounting plates (2) provided on the workbench (1). A forming roller (12) is rotatably mounted between the two mounting plates (2). A bracket (3) is rotatably mounted on one of the mounting plates (2) and is located on the side where the two mounting plates (2) are away from each other. A toothed ring (4) is fixedly mounted on the bracket (3). One end of the forming roller (12) is provided with an electric telescopic rod (13). One end of the electric telescopic rod (13) is fixedly connected with a sector gear (7). The sector gear (7) is arranged in cooperation with the toothed ring (4). A water spray pipe (8) is fixedly mounted on one side of the toothed ring (4). A plurality of nozzles (9) are arranged on the water spray pipe (8). One end of the water spray pipe (8) is fixedly connected with a hose (10).

2. The positive and negative flushing device for a forming roll according to claim 1, wherein: A torsion spring (6) is arranged on the bracket (3). A baffle (5) is arranged on one side of one of the mounting plates (2) close to the bracket (3). The baffle (5) is arranged in cooperation with the torsion spring (6).

3. The forward and reverse flushing device for a forming roller according to claim 1, characterized in that: A motor (11) is arranged on the workbench (1). The output shaft of the motor (11) is fixedly connected with one end of the forming roller (12).

4. The forward and reverse flushing device for a forming roller according to claim 2, characterized in that: A rotating shaft is fixedly mounted on the side of the bracket (3) close to one of the mounting plates (2). The rotating shaft is rotatably connected with the corresponding mounting plate (2), and the torsion spring (6) is mounted on the rotating shaft.

5. The positive and negative flushing device for a forming roller according to claim 1, characterized in that: Round holes are formed in the forming roller (12), and the electric telescopic rod (13) is fixedly mounted in the round holes.