Charging box shell welding device for combination of multiple products

Through the design of the synchronous welding and protection mechanism of multiple welding heads, the problem of uneven welding in the existing device is solved, efficient and uniform welding of the charging box shell is achieved, welding quality is improved and welding heads and workpieces are protected.

CN223171847UActive Publication Date: 2025-08-01XUANCHENG TOP SUN SURFACE TECH CO LTD
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Patent Information

Application Number
CN202422127192.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-01
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

Existing welding devices cannot achieve synchronous welding of multiple welding points, resulting in uneven stress on the workpiece, affecting the welding quality and reducing efficiency.

Method used

A charging box housing welding device with multiple product combinations is designed, with multiple welding heads synchronously, and equipped with protective mechanisms and cold air ducts to ensure welding quality and efficiency.

Benefits of technology

Synchronous welding of multiple welding points is achieved to maintain uniform stress on the workpiece, improve welding quality and improve efficiency, and protect the welding head and workpiece from damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-product combined charging box shell welding device which comprises a lower die and an upper die, the lower die and the upper die are connected through a lifting mechanism, the side, close to the lower die, of the upper die is fixedly connected with a fixing plate through a connecting shaft, the side, away from the upper die, of the fixing plate is fixedly connected with a plurality of riveting rods, and the riveting rods are fixedly connected with the upper die. Each riveting rod is fixedly connected with a plurality of welding heads, the fixing plate is provided with a telescopic protection mechanism, the side, close to the upper die, of the lower die is provided with a detachable profiling support, the side, away from the lower die, of the profiling support is sprayed with PU glue, and a charging box product is placed on the side, away from the lower die, of the profiling support. Through the arrangement of the multiple welding heads, it is guaranteed that all welding spots can be synchronously welded, consistency is kept, stress of a charging box product is uniform, the welding quality is improved, meanwhile, the welding efficiency can be improved, the welding heads can be protected through the protection mechanism, the situation that the welding heads are excessively close to a workpiece, and the workpiece and the welding heads are damaged is avoided, and the welding quality is improved. And later maintenance is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding of charging box shells, and particularly relates to a welding device for charging box shells with multiple products combined. Background Technique

[0002] Riveting welding is a welding method of electric welding. The riveting welding process is particularly suitable for connecting parts made of different materials. There are riveting posts on one part, which extend into the holes of another part, and then the riveting posts are deformed by the cold flow or melting of plastic to form rivet heads, mechanically locking the two parts together.

[0003] Generally, there are multiple welding points on the workpiece. The existing welding devices basically weld a single welding point alone, which will cause uneven stress on the workpiece, easily affect the welding quality, and at the same time, the welding efficiency is low. Content of the Utility Model

[0004] The utility model aims at the problems in the prior art and proposes the following technical solutions:

[0005] A welding device for charging box shells with multiple products combined includes a lower die and an upper die. The lower die and the upper die are connected by a lifting mechanism. One side of the upper die close to the lower die is fixedly connected with a fixing plate through a connecting shaft. A plurality of riveting rods are fixedly connected to the side of the fixing plate away from the upper die. Each riveting rod is fixedly connected with a plurality of welding heads. The fixing plate is provided with a telescopic protection mechanism.

[0006] As a preference of the above technical solution, a detachable profiling support is installed on one side of the lower die close to the upper die. The side of the profiling support away from the lower die is sprayed with PU glue, and a charging box product is placed on it.

[0007] As a preference of the above technical solution, a plurality of cold air pipes are arranged in a circumferential array on the fixing plate.

[0008] As a preference of the above technical solution, the protection mechanism includes a piston rod. The piston rod is movably sleeved in the inner circle of the fixing plate, and two ends of the piston rod are respectively fixedly connected with a anti - detachment baffle and a hollow plate. A buffer block is fixedly connected to the side of the hollow plate close to the lower die, and a rubber pad is bonded to the side of the buffer block away from the hollow plate.

[0009] As a preference of the above technical solution, an elastic member is fixedly connected between the fixing plate and the hollow plate.

[0010] The beneficial effects of the utility model are as follows:

[0011] 1. Through the setting of a plurality of welding heads, the utility model ensures that all welding points can be welded synchronously, maintaining consistency, making the stress on the charging box product uniform, and improving the welding quality while improving the welding efficiency;

[0012] 2. The utility model can protect the welding head through the protection mechanism, prevent the welding head from getting too close to the workpiece, damage the workpiece and the welding head, and facilitate later maintenance. Description of the Drawings

[0013] Figure 1 The figure shows a schematic structural diagram of a welding device for a charging box housing with a combination of multiple products in an embodiment;

[0014] Figure 2 The figure shows a schematic structural diagram of the protection mechanism in an embodiment;

[0015] Figure 3 The figure shows a schematic structural diagram of the welding head in an embodiment.

[0016] Description of the Reference Numerals:

[0017] 1. Lower die; 2. Handle; 3. Profiled support; 4. Low die; 5. Charging box product; 6. Upper die; 7. Connecting shaft; 8. Fixed plate; 9. Piston rod; 10. Anti-disengagement baffle; 11. Hollow plate; 12. Elastic member; 13. Buffer block; 14. Rubber pad; 15. Riveting rod; 16. Welding head; 17. Cold air duct. Detailed Embodiment

[0018] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below in conjunction with the embodiments.

[0019] Embodiment 1

[0020] As Figure 1 、 Figure 2 and Figure 3 shown, a welding device for a charging box housing with a combination of multiple products includes a lower die 1 and an upper die 6. Two handles 2 are symmetrically arranged on the lower die 1. The lower die 1 and the upper die 6 are connected by a lifting mechanism. One side of the upper die 6 close to the lower die 1 is fixedly connected with a fixed plate 8 through a connecting shaft 7. A plurality of riveting rods 15 are fixedly connected to the side of the fixed plate 8 away from the upper die 6. Each riveting rod 15 is fixedly connected with a plurality of welding heads 16. A retractable protection mechanism is installed on the fixed plate 8.

[0021] Specifically, the lifting mechanism includes a cylinder. The cylinder is fixed on the top of the lower die 1, and the output end is fixedly connected with the upper die 6. By driving the lifting of the upper die 6, it is controlled whether the welding head 16 approaches the lower die 1. At least three welding heads 16 are installed on one riveting rod 15. The specific arrangement shape and quantity can be arranged according to actual needs. The setting of multiple welding heads 16 ensures that all welding points can be welded synchronously, maintaining consistency, making the force on the charging box product 5 uniform, and improving the welding efficiency while improving the welding quality.

[0022] As Figure 1 shown, on one side of the lower mold 1 close to the upper mold 6, a detachable profiling support 3 is installed. The number of profiling supports 3 is at least two. A lower mold 4 is arranged in the middle of the multiple profiling supports 3. The side of the profiling support 3 away from the lower mold 1 is sprayed with PU glue, and a charging box product 5 is placed there.

[0023] Specifically, the profiling support 3 is installed on the lower mold 1 through bolts, and the profiling support 3 can be replaced according to different shapes of the charging box product 5. The PU glue sprayed on the outer surface of the profiling support 3 can increase the stability between the charging box product 5 and the profiling support 3, so that when the welding head 16 performs welding, the charging box product 5 will not be displaced.

[0024] As Figure 3 shown, a plurality of cold air pipes 17 are arranged in a circumferential array on the fixing plate 8. The multiple cold air pipes 17 are arranged around the welding head 16 and can quickly cool the welding point.

[0025] Embodiment 2

[0026] As Figure 1 、 Figure 2 and Figure 3 shown, a welding device for a charging box housing with multiple products combined. Compared with Embodiment 1, the protection mechanism of this embodiment includes a piston rod 9. The piston rod 9 is movably sleeved in the inner ring of the fixing plate 8, and anti-disengagement baffles 10 and hollow plates 11 are respectively fixedly connected to both ends of the piston rod 9. A buffer block 13 is fixedly connected to the side of the hollow plate 11 close to the lower mold 1, and a rubber pad 14 is bonded to the side of the buffer block 13 away from the hollow plate 11.

[0027] It should be noted that the anti-disengagement baffle 10 is threadedly connected to the piston rod 9. When the anti-disengagement baffle 10 is separated from the piston rod 9, the piston rod 9 can be pulled out from the inner ring of the fixing plate 8. At the same time, the diameter of the anti-disengagement baffle 10 is larger than the inner ring diameter of the fixing plate 8, so that when the anti-disengagement baffle 10 is installed on the piston rod 9, the piston rod 9 cannot be separated from the fixing plate 8. Compared with the welding head 16, the rubber pad 14 is closer to the lower mold 4.

[0028] As Figure 2 shown, an elastic member 12 is fixedly connected between the fixing plate 8 and the hollow plate 11. The elastic member 12 is a spring and is sleeved on the outer ring of the piston rod 9 for pushing the hollow plate 11 away from the fixing plate 8.

[0029] Specifically, when the lifting mechanism drives the upper mold 6 to descend, the rubber pad 14 first contacts the charging box product 5, providing a buffer area for the welding head 16 to prevent the welding head 16 from directly approaching the charging box product 5 and causing direct compression damage to itself and the charging box product 5.

[0030] Working principle: The lifting mechanism controls whether the welding head 16 approaches the lower die 1 by driving the lifting of the upper die 6. At least three welding heads 16 are installed on one riveting rod 15. The specific arrangement shape and quantity setting can be arranged according to actual requirements. The setting of multiple welding heads 16 ensures that all welding points can be welded synchronously, maintaining consistency, making the force on the charging box product 5 uniform, improving the welding quality while improving the welding efficiency. When the lifting mechanism drives the upper die 6 to descend, the rubber pad 14 first contacts the charging box product 5, providing a buffer area for the welding head 16 to prevent the welding head 16 from directly approaching the charging box product 5 and causing direct compression damage to itself and the charging box product 5. At the same time, the cold air pipe 17 can quickly cool the welding points.

[0031] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting it.

Claims

1. A welding device for the charging box housing of multiple product combinations, comprising a lower die (1) and an upper die (6), wherein the lower die (1) and the upper die (6) are connected by a lifting mechanism, characterized in that, One side of the upper die (6) close to the lower die (1) is fixedly connected with a fixing plate (8) through a connecting shaft (7). A plurality of riveting rods (15) are fixedly connected to the side of the fixing plate (8) away from the upper die (6). Each of the riveting rods (15) is fixedly connected with a plurality of welding heads (16). The fixing plate (8) is provided with a telescopic protection mechanism.

2. The welding device for the charging box housing with multiple product combinations according to claim 1, characterized in that, One side of the lower die (1) close to the upper die (6) is provided with a detachable profiling support (3). The side of the profiling support (3) away from the lower die (1) is sprayed with PU glue, and a charging box product (5) is placed thereon.

3. The welding device for the charging box housing with multiple product combinations according to claim 1, wherein, A plurality of cold air pipes (17) are arranged in a circumferential array on the fixing plate (8).

4. A welding device for a charging box housing with multiple products combined according to claim 1, characterized in that, The protection mechanism includes a piston rod (9). The piston rod (9) is movably sleeved in the inner ring of the fixing plate (8). Both ends of the piston rod (9) are respectively fixedly connected with an anti - detachment baffle (10) and a hollow plate (11). A buffer block (13) is fixedly connected to the side of the hollow plate (11) close to the lower die (1). A rubber pad (14) is bonded to the side of the buffer block (13) away from the hollow plate (11).

5. A welding device for a charging box housing with multiple product combinations according to claim 4, characterized in that, An elastic member (12) is fixedly connected between the fixing plate (8) and the hollow plate (11).