Centrifugal machine for roller casting

By designing a centrifuge for roll casting, and using mold assembly locking and fixing devices, the roll forming is realized, which solves the problems of insufficient strength and difficult demolding in the prior art, and improves processing efficiency and strength.

CN223171883UActive Publication Date: 2025-08-01JIANGSU GANGBAO ROLLER
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Patent Information

Application Number
CN202421944556.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-08-01
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

When the existing centrifugal casting machines process rolls, the cylinder is a hollow cylinder, which can only process a single roller body. It needs to be welded to the shaft head in the future, resulting in difficulty in ensuring strength and difficulty in demolding.

Method used

A centrifuge for roll casting is designed, including a centrifugal device, a fixing device and a mold assembly. Through locking and fixing of the mold assembly, the roll forming is realized and mold release is facilitated through a detachable connection structure.

Benefits of technology

The integrated forming of the roll is achieved, the strength is improved, and the mold release process is simplified, ensuring the convenience and integrity of processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a centrifugal machine for roller casting, which belongs to the technical field of roller casting and comprises a main body, a centrifugal device and a fixing device are mounted on the main body, and the centrifugal device is connected with the fixing device. The centrifugal device comprises a driving assembly, a mold assembly and a locking assembly, the driving assembly is connected with the main body, and the mold assembly is connected with the driving assembly, the locking assembly and the fixing device. According to the mode, the mold assembly is fixed on the driving assembly through the fixing device, the driving assembly is started to drive the mold assembly to rotate, and meanwhile casting is conducted from the opening in the upper end of the mold assembly, so that the roller can be integrally formed, and the strength is higher; the bottom mold, the middle mold and the top mold can be separated through the detachability of the connecting rods and the nuts, disassembly and demolding are facilitated after casting forming, mold deviation is avoided through pressing of the limiting rods on the molds in the casting process, and meanwhile, the limiting rods can move so that no hindrance can be caused when the molds are taken out.
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Description

Technical Field

[0001] The utility model relates to the technical field of roll casting, in particular to a centrifuge for roll casting. Background Art

[0002] A roll is the main working part and tool for continuously plastically deforming metal on a rolling mill. Generally, it consists of a roll body, roll necks, and a shaft head. Currently, the roll body can be produced by centrifugal casting.

[0003] For example, Chinese Patent Application CN111136231A discloses a centrifugal casting machine and a roll casting process. The key points of its technical solution are that the casting machine includes a support platform arranged on one side of the base and at one end of the mold cylinder, several sliding wheels arranged at the bottom of the support platform, a support seat arranged on the support platform, a rotating rod rotatably connected to the support seat, a cleaning rod fixedly connected to the outside of the rotating rod and arranged along the radial direction of the rotating rod, a brush plate arranged at the end of the cleaning rod, a wire brush fixedly connected to the side of the brush plate facing away from the cleaning rod and capable of contacting the inner wall of the mold cylinder, and a rotating motor fixedly connected to the support seat for driving the rotating rod to rotate.

[0004] However, when this centrifugal casting machine is in use, since the mold cylinder is a hollow cylinder, it can only process a single roll body. Subsequently, the shaft head needs to be welded to the roll body, and the strength of the manufactured roll is difficult to guarantee, and it is difficult to demold after processing.

[0005] Based on this, the utility model designs a centrifuge for roll casting to solve the above problems. Summary of the Utility Model

[0006] In view of the above-mentioned drawbacks of the prior art, the utility model provides a centrifuge for roll casting.

[0007] To achieve the above objectives, the utility model is realized through the following technical solutions:

[0008] A centrifuge for roll casting includes a main body,

[0009] An centrifugal device and a fixing device are installed on the main body;

[0010] The centrifugal device includes a driving component, a mold component, and a locking component. The driving component is connected to the main body, and the mold component is connected to the driving component and the locking component.

[0011] The main body includes a base and a protective shell. The protective shell is fixedly connected to the upper end surface of the base. The base is connected to the driving component, and the protective shell is connected to the fixing device.

[0012] The driving assembly includes a motor and a rotating seat. The motor is fixedly installed at the bottom of the base. The rotating seat is rotatably connected to the upper end of the base. The output end of the motor is fixedly connected to the rotating seat. The upper end of the rotating seat is connected to the mold assembly, and a polygonal bump is provided at the upper end of the rotating seat.

[0013] The mold assembly includes a bottom mold, a middle mold, a top mold and a handle. A limiting groove matching with the rotating seat is opened at the lower end of the bottom mold. The bottom mold is clamped with the rotating seat. A through groove corresponding to the rolling roll shaft head is opened at the upper end of the bottom mold. A clamping groove matching with the middle mold is opened at the upper end of the bottom mold. The middle mold is a hollow tube corresponding to the rolling roll. Clamping blocks matching with the top mold and the bottom mold are provided at the upper and lower ends of the middle mold. The middle mold is clamped with the bottom mold and the top mold. Two handles are fixedly connected to the outer side of the middle mold. A through hole corresponding to the rolling roll shaft head is opened in the middle of the top mold. A clamping groove matching with the middle mold is opened at the lower end of the top mold. A groove corresponding to the fixing device is opened at the upper end of the top mold. The bottom mold and the top mold are connected to the locking assembly.

[0014] Four groups of locking assemblies are provided. The four groups of locking assemblies are evenly distributed on the outer sides of the bottom mold and the top mold. The locking assembly includes a connecting rod, a gasket and a nut. A thread is opened at the upper end of the connecting rod. The lower end of the connecting rod is fixedly connected to the bottom mold. The upper end of the connecting rod passes through the top mold and is threadedly connected to the nut. The connecting rod is in contact connection with the top mold and the gasket. The gasket is sleeved on the outer side of the connecting rod. The gasket is located between the nut and the top mold. The gasket is tightly and fittingly connected to the top mold and the nut.

[0015] The fixing device includes a moving assembly and a pressing assembly. The moving assembly is connected to the protective shell and the pressing assembly. The pressing assembly is connected to the protective shell.

[0016] The moving assembly includes a first cylinder, a cylinder frame and a connecting block. The first cylinder is fixedly connected to the left end of the cylinder frame. The output end of the first cylinder is fixedly connected to the left end of the connecting block. The cylinder frame is fixedly connected to the left end of the protective shell. The connecting block is connected to the pressing assembly.

[0017] The pressing assembly includes a sliding seat, a second cylinder, a limiting rod, a slider and a sliding groove. Two sliders and sliding grooves are provided. The left end of the sliding seat is fixedly connected to the connecting block. The upper end of the sliding seat is fixedly connected to the second cylinder. The lower ends of the front and rear sides of the sliding seat are respectively fixedly connected to the two sliders. The output end of the second cylinder is fixedly connected to the limiting rod. The slider is slidably connected to the sliding groove. The lower ends of the two sliding grooves are respectively fixedly connected to the front and rear ends of the protective shell.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] The present utility model fixes the mold assembly on the driving assembly through the fixing device, starts the driving assembly to drive the mold assembly to rotate, and at the same time casts through the opening at the upper end of the mold assembly, so that the rolling roll can be integrally formed and has higher strength;

[0020] The detachable connection between the connecting rod and the nut in the present utility model enables the separation of the bottom mold, the middle mold, and the top mold, facilitating disassembly and demolding after casting. During the casting process, the limiting rod presses the mold to prevent it from shifting, and the movable limiting rod does not cause obstruction when removing the mold. Description of the Drawings

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.

[0022] Figure 1 Three-dimensional view of a centrifuge for roll casting of the present utility model Figure 1 ;

[0023] Figure 2 Front view of a centrifuge for roll casting of the present utility model;

[0024] Figure 3 Top view of a centrifuge for roll casting of the present utility model;

[0025] Figure 4 Three-dimensional view of a centrifuge for roll casting of the present utility model Figure 2 ;

[0026] Figure 5 For the sectional view along the A-A direction of Figure 3 ;

[0027] Figure 6 Three-dimensional view of the fixing device of the present utility model.

[0028] The reference numerals in the drawings respectively represent:

[0029] 1. Main body 11. Base 12. Protective shell 2. Centrifugal device 21. Driving assembly 211. Motor 212. Rotating seat 22. Mold assembly 221. Bottom mold 222. Middle mold 223. Top mold 224. Handle 23. Locking assembly 231. Connecting rod 232. Gasket 233. Nut 3. Fixing device 31. Moving assembly 311. First cylinder 312. Cylinder frame 313. Connecting block 32. Pressing assembly 321. Sliding seat 322. Second cylinder 323. Limiting rod 324. Slide block 325. Slide groove. Detailed Embodiments

[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0031] In the following description, the "left", "right", "front", "rear", "upper", and "lower" mentioned are oriented in the perspective direction of the front view.

[0032] Embodiment 1

[0033] In some embodiments, please refer to the specification appendix Figures 1 - 6 , a centrifuge for roll casting, including a main body 1,

[0034] An centrifugal device 2 and a fixing device 3 are installed on the main body 1;

[0035] The centrifugal device 2 includes a driving component 21, a mold component 22, and a locking component 23. The driving component 21 is connected to the main body 1, and the mold component 22 is connected to the driving component 21 and the locking component 23.

[0036] When the centrifuge for roll casting is in normal use, the locking component 23 locks the mold component 22, the mold component 22 is fixed on the driving component 21 through the fixing device 3, the driving component 21 is started to drive the mold component 22 to rotate, and at the same time, casting is carried out from the upper opening of the mold component 22, so that the roll can be integrally formed and has higher strength.

[0037] The main body 1 includes a base 11 and a protective shell 12. The protective shell 12 is fixedly connected to the upper end surface of the base 11. The base 11 is connected to the driving component 21, and the protective shell 12 is connected to the fixing device 3.

[0038] The driving component 21 includes a motor 211 and a rotating seat 212. The motor 211 is fixedly installed at the bottom of the base 11. The rotating seat 212 is rotatably connected to the upper end of the base 11. The output end of the motor 211 is fixedly connected to the rotating seat 212. The upper end of the rotating seat 212 is connected to the mold component 22, and a polygonal convex block is provided at the upper end of the rotating seat 212.

[0039] The mold assembly 22 includes a bottom mold 221, a middle mold 222, a top mold 223 and a handle 224. A limiting groove for mating with the rotating seat 212 is provided at the lower end of the bottom mold 221. The bottom mold 221 is snap-connected to the rotating seat 212. A through groove corresponding to the roll rotating shaft head is provided at the upper end of the bottom mold 221. A clamping groove for mating with the middle mold 222 is provided at the upper end of the bottom mold 221. The middle mold 222 is a hollow tube corresponding to the roll. Clamping blocks for mating with the top mold 223 and the bottom mold 221 are provided at the upper and lower ends of the middle mold 222. The middle mold 222 is snap-connected to the bottom mold 221 and the top mold 223. Two handles 224 are fixedly connected to the outer side of the middle mold 222. A through hole corresponding to the roll rotating shaft head is provided in the middle of the top mold 223. A clamping groove for mating with the middle mold 222 is provided at the lower end of the top mold 223. A groove corresponding to the fixing device 3 is provided at the upper end of the top mold 223. The bottom mold 221 and the top mold 223 are connected to the locking assembly 23.

[0040] Four groups of the locking assemblies 23 are provided. The four groups of locking assemblies 23 are evenly distributed on the outer sides of the bottom mold 221 and the top mold 223. The locking assembly 23 includes a connecting rod 231, a gasket 232 and a nut 233. A thread is provided at the upper end of the connecting rod 231. The lower end of the connecting rod 231 is fixedly connected to the bottom mold 221. The upper end of the connecting rod 231 passes through the top mold 223 and is threadedly connected to the nut 233. The connecting rod 231 is in contact connection with the top mold 223 and the gasket 232. The gasket 232 is sleeved on the outer side of the connecting rod 231. The gasket 232 is located between the nut 233 and the top mold 223. The gasket 232 is tightly and fittingly connected to the top mold 223 and the nut 233.

[0041] When the centrifuge for roll casting is in normal use, the rotating seat 212, the bottom mold 221, the middle mold 222 and the top mold 223 are snap-connected in sequence. The upper end of the connecting rod 231 passes through the top mold 223. The bottom mold 221, the middle mold 222 and the top mold 223 are locked by rotating the nut 233. The handle 224 facilitates the placement and removal of the mold. Through the snap connection and locking of the bottom mold 221, the middle mold 222 and the top mold 223, the fixing device 3 is started to fix the mold assembly 22. The motor 211 is started. The motor 211 drives the rotating seat 212 to rotate. The rotating seat 212 drives the bottom mold 221 to rotate. At the same time, molten iron is injected through the through hole at the upper end of the top mold 223, so that the roll is integrally formed and has higher strength. Through the setting of the nut 233, the bottom mold 221, the middle mold 222 and the top mold 223 can be disassembled after molding, which is convenient for demolding.

[0042] The fixing device 3 includes a moving component 31 and a pressing component 32. The moving component 31 is connected to the protective shell 12 and the pressing component 32. The pressing component 32 is connected to the protective shell 12.

[0043] The moving component 31 includes a first cylinder 311, a cylinder frame 312, and a connecting block 313. The first cylinder 311 is fixedly connected to the left end of the cylinder frame 312, the output end of the first cylinder 311 is fixedly connected to the left end of the connecting block 313, the cylinder frame 312 is fixedly connected to the left end of the protective shell 12, and the connecting block 313 is connected to the pressing component 32.

[0044] The pressing component 32 includes a sliding seat 321, a second cylinder 322, a limiting rod 323, a slider 324, and a sliding groove 325. There are two sliders 324 and sliding grooves 325. The left end of the sliding seat 321 is fixedly connected to the connecting block 313, the upper end of the sliding seat 321 is fixedly connected to the second cylinder 322, the lower ends of the front and rear sides of the sliding seat 321 are respectively fixedly connected to the two sliders 324, the output end of the second cylinder 322 is fixedly connected to the limiting rod 323, the slider 324 is slidably connected to the sliding groove 325, and the lower ends of the two sliding grooves 325 are respectively fixedly connected to the front and rear ends of the protective shell 12.

[0045] When the centrifuge for roll casting is in normal use, start the first cylinder 311. The first cylinder 311 pushes the connecting block 313 to the right. The connecting block 313 moves to the right and pushes the sliding seat 321. The sliding seat 321 drives the slider 324 to slide along the sliding groove 325, causing the second cylinder 322 to move to the specified position to the right. Start the second cylinder 322. The second cylinder 322 pushes the limiting rod 323 downward so that the limiting rod 323 contacts the groove opened at the upper end of the top mold 223. When starting the motor 211 to drive the top mold 223 to rotate, the limiting rod 323 slides along the groove opened at the upper end of the top mold 223, making the rotation of the mold stable and not prone to deflection. When the casting is completed, start the first cylinder 311 and the second cylinder 322 to move the limiting rod 323 upward and move the sliding seat 321 to the left, so that when removing the bottom mold 221, the middle mold 222, and the top mold 223, the sliding seat 321 will not cause obstruction, facilitating the operation of the worker.

[0046] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A centrifuge for roll casting, comprising a main body (1), characterized in that: A centrifugal device (2) and a fixing device (3) are installed on the main body (1). The centrifugal device (2) includes a driving component (21), a die component (22) and a locking component (23). The driving component (21) is connected to the main body (1), and the die component (22) is connected to the driving component (21) and the locking component (23). The fixing device (3) includes a moving component (31) and a pressing component (32). The moving component (31) is connected to the main body (1) and the pressing component (32), and the pressing component (32) is connected to the main body (1).

2. The centrifuge for roll casting according to claim 1, characterized in that, The main body (1) includes a base (11) and a protective shell (12). The protective shell (12) is fixedly connected to the upper end surface of the base (11). The base (11) is connected to the driving component (21), and the protective shell (12) is connected to the fixing device (3).

3. The centrifuge for roll casting according to claim 2, wherein The driving component (21) includes a motor (211) and a rotating seat (212). The motor (211) is fixedly installed at the bottom of the base (11). The rotating seat (212) is rotatably connected to the upper end of the base (11). The output end of the motor (211) is fixedly connected to the rotating seat (212). The upper end of the rotating seat (212) is connected to the die component (22), and a polygonal convex block is provided at the upper end of the rotating seat (212).

4. The centrifuge for roll casting according to claim 3, characterized in that, The die component (about 22) includes a bottom die (221), a middle die (222), a top die (223) and a handle (224). A limiting groove for cooperating with the rotating seat (212) is opened at the lower end of the bottom die (221). The bottom die (221) is clamped with the rotating seat (212). A through groove corresponding to the roll shaft head is opened at the upper end of the bottom die (221). A clamping groove for cooperating with the middle die (222) is opened at the upper end of the bottom die (221). The middle die (222) is a hollow tube corresponding to the roll. Clamping blocks for cooperating with the top die (223) and the bottom die (221) are provided at the upper and lower ends of the middle die (222). The middle die (222) is clamped with the bottom die (221) and the top die (223). Two handles (224) are fixedly connected to the outside of the middle die (222). A through hole corresponding to the roll shaft head is opened in the middle of the top die (223). A clamping groove for cooperating with the middle die (222) is opened at the lower end of the top die (223). A groove corresponding to the fixing device (3) is opened at the upper end of the top die (223). The bottom die (221) and the top die (223) are connected to the locking component (23).

5. The centrifuge for roll casting according to claim 4, characterized in that, Four groups of locking components (23) are provided. The four groups of locking components (23) are evenly distributed on the outer sides of the bottom die (221) and the top die (223). The locking component (23) includes a connecting rod (231), a gasket (232), and a nut (233). A thread is provided at the upper end of the connecting rod (231). The lower end of the connecting rod (231) is fixedly connected to the bottom die (221). The upper end of the connecting rod (231) passes through the top die (223) and is threadedly connected to the nut (233). The connecting rod (231) is in contact connection with the top die (223) and the gasket (232). The gasket (232) is sleeved on the outer side of the connecting rod (231). The gasket (232) is located between the nut (233) and the top die (223). The gasket (232) is in close fit connection with the top die (223) and the nut (233).

6. The centrifuge for roll casting according to claim 5, characterized in that, The moving component (31) is connected to the protective shell (12) and the pressing component (32). The pressing component (32) is connected to the protective shell (12).

7. The centrifuge for roll casting according to claim 6, wherein, The moving component (31) includes a first cylinder (311), a cylinder frame (312), and a connecting block (313). The first cylinder (311) is fixedly connected to the left end of the cylinder frame (312). The output end of the first cylinder (311) is fixedly connected to the left end of the connecting block (313). The cylinder frame (312) is fixedly connected to the left end of the protective shell (12). The connecting block (313) is connected to the pressing component (32).

8. The centrifuge for roll casting according to claim 7, characterized in that, The pressing component (32) includes a sliding seat (321), a second cylinder (322), a limiting rod (323), a slider (324), and a sliding groove (325). Two sliders (324) and sliding grooves (325) are provided. The left end of the sliding seat (321) is fixedly connected to the connecting block (313). The upper end of the sliding seat (321) is fixedly connected to the second cylinder (322). The lower ends of the front and rear sides of the sliding seat (321) are respectively fixedly connected to the two sliders (324). The output end of the second cylinder (322) is fixedly connected to the limiting rod (323). The slider (324) is slidably connected to the sliding groove (325). The lower ends of the two sliding grooves (325) are respectively fixedly connected to the front and rear ends of the protective shell (12).

Citation Information

Patent Citations

  • Centrifugal casting machine and roller casting technology

    CN111136231A