Rapid positioning jig of spark machine
By designing a spark machine quick positioning fixture, the problem of inconvenient positioning of mold parts in the existing technology is solved, rapid positioning and fixing is achieved, and processing efficiency and efficiency are improved.
Patent Information
- Application Number
- CN202422397964.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-30
AI Technical Summary
When existing spark machines process mold parts, there is a lack of fast positioning fixtures, resulting in low processing efficiency and frequent calibration and classification.
A spark machine quick positioning fixture is designed, including a limiting mechanism, a moving mechanism, a compression mechanism and a positioning pin, which can be quickly positioned and fixed according to the appearance of the mold parts, reducing frequent operations in calibration.
The rapid positioning and fixing of a variety of parts is achieved, which greatly improves processing efficiency and reduces operating time and labor intensity.
Smart Images

Figure CN223172067U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a rapid positioning fixture for a spark machine. Background Technique
[0002] A spark machine is a kind of machining equipment, mainly used for electric discharge machining, and is widely used in the manufacturing of various metal molds and mechanical equipment. It is a special machining method that uses the electro-erosion effect generated by pulsed discharge between two poles immersed in the working fluid to erode conductive materials, also known as electrical discharge machining or electro-erosion machining.
[0003] When machining parts of an injection mold by EDM, the existing machining method is to use a vise to clamp the parts, and then calibrate the table and find the center. The practicability is low, and the parts cannot be respectively installed on the rapid positioning fixture according to the different requirements of the shapes of the mold parts, which is time-consuming and laborious, and at the same time, the machining efficiency is low. For this reason, we propose a rapid positioning fixture for a spark machine. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is to overcome the existing defects, and provide a rapid positioning fixture for a spark machine, which can install parts on the fixture body according to the different requirements of the shapes of the mold parts, so as to achieve the purpose of rapid positioning of various parts, without the need for frequent calibration of the table and finding the center, greatly improving the machining efficiency, and effectively solving the problems in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A rapid positioning fixture for a spark machine, including a first fixture base plate, a second fixture base plate, a third fixture base plate and a fixture body;
[0006] Both sides of the upper end of the first fixture base plate are fixedly connected with the second fixture base plates. The upper ends of the second fixture base plates are all threadedly connected with the third fixture base plates through connecting bolts. Convex plates are fixedly installed at the outer ends of the third fixture base plates. A fixture body is fixedly connected between the two second fixture base plates. Moving mechanisms are symmetrically arranged on the upper sides of the front and rear ends of the fixture body. A limiting mechanism is arranged between the upper parts of the moving mechanisms. A pressing mechanism is arranged between the inner sides of the moving mechanisms.
[0007] The limiting mechanism includes sliders, connecting blocks and limiting plates. Guide rails are evenly fixedly installed above the front and rear ends of the fixture body. The left and right ends of the guide rails are all slidably connected with sliders. Connecting blocks are fixedly connected to the upper ends of the sliders. A limiting plate is arranged between the connecting blocks. The connecting blocks are threadedly connected with the limiting plate through mounting bolts. The lower end of the limiting plate is slidably connected with the chute on the fixture body through the slider.
[0008] When the parts need to be fixed, place the parts on the upper end of the jig body. The slider moves on the guide rail, and then drives the limit plate to move inward to fix and limit the left and right ends of the parts. The connecting block is threadedly connected to the limit plate, which is convenient for replacing the limit plate according to the height of the parts. Through the setting of the limiting mechanism, the parts can be installed on the jig body according to the different requirements of the shapes of the die parts, so as to achieve the purpose of quickly positioning a variety of parts, without the need for frequent dial indicator centering, which greatly improves the processing efficiency.
[0009] Further, rubber pads are fixedly connected to the inner sides of the limit plates, and anti-slip lines are evenly arranged on the rubber pads.
[0010] The setting of the rubber pads can prevent the limit plates from damaging the parts when fixing and limiting the parts, and the anti-slip lines can increase the friction force to prevent the parts from moving.
[0011] Further, the moving mechanism includes a mounting seat, a cylinder and a moving plate. Moving plates are fixedly connected to the lower ends of the sliders. The moving plates are fixedly connected to the output shafts of the cylinders. The cylinders are fixedly installed on the jig body through the mounting seats. The air pump input ends of the cylinders are electrically connected to the output ends of an external controller.
[0012] The cylinders drive the sliders to move back and forth on the guide rails, providing the power conditions for the limit plates to fix and limit the left and right ends of the parts.
[0013] Further, positioning grooves are evenly arranged on the upper end of the jig body. Positioning pins are inserted into the positioning grooves on the front and rear sides of the upper end of the jig body, and thickness positioning blocks are sleeved on the positioning pins.
[0014] Through the setting of the positioning pins and the thickness positioning blocks, according to the different requirements of the shapes of the die parts, the parts can be placed on the jig. By adjusting the positioning pins and the thickness positioning blocks on the positioning grooves, the purpose of quickly positioning a variety of length parts can be achieved, without the need for dial indicator centering, thus greatly improving the processing efficiency.
[0015] Further, the pressing mechanism includes a sliding frame, a connecting plate and a pressing plate. A connecting plate is fixedly installed on the outer ends of the sliders. A sliding frame is fixedly connected to the inner side of the connecting plate. The sliding frame is slidably connected to the guide rail. Hydraulic cylinders are symmetrically installed on the lower sides of the upper ends of the sliding frame. The output shafts of the hydraulic cylinders are fixedly connected to the pressing plate. The hydraulic pump input ends of the hydraulic cylinders are electrically connected to the output ends of an external controller.
[0016] The hydraulic cylinders drive the pressing plate to move downward, and then the pressing plate presses and fixes the parts. Through the setting of the pressing mechanism, the parts can be pressed and fixed, without the need to use a vise to clamp the parts, which saves time and effort and can improve the processing efficiency.
[0017] Furthermore, convex plates are fixedly connected to the outer ends of the third fixture base plate. Thread grooves are provided in the middle of the upper ends of the convex plates, and grooves are provided at both outer ends of the convex plates.
[0018] The arrangement of the thread grooves and grooves on the third fixture base plate facilitates the rapid assembly of the device and the spark machine.
[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0020] 1. Through the setting of the limiting mechanism, parts can be installed on the fixture body according to the different requirements of the shapes of die parts, so as to achieve the purpose of rapid positioning of various parts. There is no need to frequently calibrate the table and center, which greatly improves the processing efficiency.
[0021] 2. Through the setting of the positioning pins and thickness positioning blocks, parts can be placed on the fixture according to the different requirements of the shapes of die parts. By adjusting the positioning pins and thickness positioning blocks on the positioning grooves, the purpose of rapid positioning of various length parts can be achieved. There is no need to calibrate the table and center, thus greatly improving the processing efficiency.
[0022] 3. Through the setting of the pressing mechanism, parts can be pressed and fixed, without using a vise to clamp the parts, which saves time and effort and can improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a first - perspective three - dimensional structural schematic diagram of the present utility model.
[0024] Figure 2 is a second - perspective three - dimensional structural schematic diagram of the present utility model.
[0025] Figure 3 is a top - view structural schematic diagram of the present utility model.
[0026] In the figure: 1 the first fixture base plate, 2 the second fixture base plate, 3 the third fixture base plate, 4 the fixture body, 5 the convex plate, 501 the groove, 6 the moving mechanism, 601 the mounting seat, 602 the cylinder, 603 the moving plate, 7 the limiting mechanism, 701 the slider, 702 the connecting block, 703 the limiting plate, 704 the chute, 705 the guide rail, 8 the rubber pad, 9 the pressing mechanism, 90 the sliding frame, 902 the connecting plate, 903 the pressing disc, 904 the hydraulic cylinder, 10 the positioning groove, 11 the thickness positioning block, 12 the positioning pin. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0028] Please refer to Figures 1-3 , this embodiment provides a technical solution: a rapid positioning fixture for a spark machine, including a fixture base plate 1, a fixture base plate 2, a fixture base plate 3, and a fixture body 4;
[0029] On both sides of the upper end of the fixture base plate 1, the fixture base plate 2 is fixedly connected. The upper ends of the fixture base plate 2 are all threadedly connected with the fixture base plate 3 through connecting bolts. Convex plates 5 are fixedly installed at the outer ends of the fixture base plate 3. The fixture body 4 is fixedly connected between the two fixture base plates 2. Moving mechanisms 6 are symmetrically arranged on the upper sides of the front and rear ends of the fixture body 4. A limiting mechanism 7 is arranged between the upper parts of the moving mechanisms 6. A pressing mechanism 9 is arranged between the inner sides of the moving mechanisms 6;
[0030] The limiting mechanism 7 includes sliders 701, connecting blocks 702, and limiting plates 703. Guide rails 705 are uniformly fixedly installed above the front and rear ends of the fixture body 4. The left and right ends of the guide rails 705 are all slidably connected with sliders 701. Connecting blocks 702 are fixedly connected to the upper ends of the sliders 701. A limiting plate 703 is arranged between the connecting blocks 702. The connecting blocks 702 are threadedly connected with the limiting plate 703 through mounting bolts. The lower end of the limiting plate 703 is slidably connected with the chute 704 on the fixture body 4 through a slider; Rubber pads 8 are fixedly connected to the inner sides of the limiting plates 703. Anti-slip lines are uniformly arranged on the rubber pads 8.
[0031] The moving mechanism 6 includes mounting seats 601, cylinders 602, and moving plates 603. Moving plates 603 are fixedly connected to the lower ends of the sliders 701. The moving plates 603 are fixedly connected to the output shafts of the cylinders 602. The cylinders 602 are fixedly installed on the fixture body 4 through the mounting seats 601. The air pump input ends of the cylinders 602 are electrically connected to the output ends of an external controller.
[0032] Positioning grooves 10 are uniformly opened on the upper end of the fixture body 4. Positioning pins 12 are inserted into the positioning grooves 10 on the front and rear sides of the upper end of the fixture body 4. Thickness positioning blocks 11 are sleeved on the positioning pins 12.
[0033] The pressing mechanism 9 includes a sliding frame 901, a connecting plate 902 and a pressing disc 903. A connecting plate 902 is fixedly installed at the outer end of the slider 701. The inner side of the connecting plate 902 is fixedly connected to a sliding frame 901. The sliding frame 901 is slidably connected to the guide rail 705. Hydraulic cylinders 904 are symmetrically installed on the lower side of the upper end of the sliding frame 901. The output shaft of the hydraulic cylinder 904 is fixedly connected to the pressing disc 903. The input end of the hydraulic pump of the hydraulic cylinder 904 is electrically connected to the output end of an external controller.
[0034] Convex plates 5 are fixedly connected to the outer ends of the fixture bottom plate three 3. Threaded grooves are provided in the middle of the upper ends of the convex plates 5, and grooves 501 are provided at both ends of the outer sides of the convex plates 5.
[0035] The working principle of the present utility model is as follows:
[0036] When it is necessary to fix a part, place the part on the upper end of the fixture body 4. The slider 701 moves on the guide rail 705, and then drives the limiting plate 703 to move inward to fix and limit the left and right ends of the part. The connecting block 702 is threadedly connected to the limiting plate 703, which is convenient for replacing the limiting plate 703 according to the height of the part. Through the setting of the limiting mechanism 7, the part can be installed on the fixture body 4 according to the different requirements of the shape of the mold part, so as to achieve the purpose of quickly positioning various parts, without the need for frequent dial indicator centering, which greatly improves the processing efficiency.
[0037] The setting of the rubber pad 8 can prevent the limiting plate 703 from damaging the part when fixing and limiting the part. The anti-slip pattern can increase the friction force and prevent the part from moving. The air cylinder 602 drives the slider 701 to move back and forth on the guide rail 705, providing a power condition for the limiting plate 703 to fix and limit the left and right ends of the part. The setting of the positioning pin 12 and the thickness positioning block 11 can place the part on the fixture according to the different requirements of the shape of the mold part. By adjusting the positioning pin 12 and the thickness positioning block 11 on the positioning groove 10, the purpose of quickly positioning various length parts can be achieved without dial indicator centering, thus greatly improving the processing efficiency.
[0038] The hydraulic cylinder 904 drives the pressing disc 903 to move downward, and then the pressing disc 903 presses and fixes the part. Through the setting of the pressing mechanism 9, the part can be pressed and fixed without using a vise to clamp the part, which saves time and effort and can improve the processing efficiency. The setting of the threaded groove and the groove 501 on the fixture bottom plate three 3 facilitates the quick assembly of the equipment and the spark machine.
[0039] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.
Claims
1. A rapid positioning fixture for a spark machine, characterized in that: It includes a fixture base plate one (1), a fixture base plate two (2), a fixture base plate three (3) and a fixture body (4); On both sides of the upper end of the fixture base plate one (1), the fixture base plate two (2) is fixedly connected. The upper ends of the fixture base plate two (2) are both threadedly connected with the fixture base plate three (3) through connecting bolts. On the outer ends of the fixture base plate three (3), convex plates (5) are fixedly installed. Between the two fixture base plate two (2), the fixture body (4) is fixedly connected. On the upper sides of the front and rear ends of the fixture body (4), moving mechanisms (6) are symmetrically arranged. Between the upper parts of the moving mechanisms (6), a limiting mechanism (7) is arranged. Between the inner sides of the moving mechanisms (6), a pressing mechanism (9) is arranged; The limiting mechanism (7) includes a slider (701), a connecting block (702) and a limiting plate (703). On the upper parts of the front and rear ends of the fixture body (4), guide rails (705) are evenly fixedly installed. On the left and right ends of the guide rails (705), the slider (701) is slidably connected. On the upper ends of the sliders (701), the connecting block (702) is fixedly connected. Between the connecting blocks (702), the limiting plate (703) is arranged. The connecting block (702) is threadedly connected with the limiting plate (703) through mounting bolts. The lower end of the limiting plate (703) is slidably connected with the chute (704) on the fixture body (4) through the slider.
2. A rapid positioning fixture for a spark machine according to claim 1, characterized in that: On the inner sides of the limiting plates (703), rubber pads (8) are fixedly connected. Anti-slip patterns are evenly arranged on the rubber pads (8).
3. A rapid positioning fixture for a spark machine according to claim 1, characterized in that: The moving mechanism (6) includes a mounting seat (601), a cylinder (602) and a moving plate (603). On the lower ends of the sliders (701), the moving plate (603) is fixedly connected. The moving plate (603) is fixedly connected with the output shaft of the cylinder (602). The cylinder (602) is fixedly installed on the fixture body (4) through the mounting seat (601). The air pump input end of the cylinder (602) is electrically connected with the output end of an external controller.
4. A spark machine rapid positioning fixture according to claim 1, characterized in that: On the upper end of the fixture body (4), positioning grooves (10) are evenly arranged. In the positioning grooves (10) on the front and rear sides of the upper end of the fixture body (4), positioning pins (12) are inserted. A thickness positioning block (11) is sleeved on the positioning pins (12).
5. A rapid positioning fixture for a spark machine according to claim 1, characterized in that: The pressing mechanism (9) includes a sliding frame (901), a connecting plate (902) and a pressing disc (903). On the outer ends of the sliders (701), the connecting plate (902) is fixedly installed. On the inner side of the connecting plate (902), the sliding frame (901) is fixedly connected. The sliding frame (901) is slidably connected with the guide rail (705). On the lower side of the upper end of the sliding frame (901), hydraulic cylinders (904) are symmetrically installed. The output shaft of the hydraulic cylinder (904) is fixedly connected with the pressing disc (903). The hydraulic pump input end of the hydraulic cylinder (904) is electrically connected with the output end of an external controller.
6. The quick positioning fixture for a spark machine according to claim 1, characterized in that: On the outer ends of the fixture base plate three (3), convex plates (5) are fixedly connected. In the middle of the upper ends of the convex plates (5), threaded grooves are arranged. On the two outer ends of the convex plates (5), grooves (501) are arranged.