Reflow soldering machine
Through the automated design of support frames, conveyor belts and push components, the problem of manual placing of circuit boards is solved, and efficient and automated circuit board processing is achieved.
Patent Information
- Application Number
- CN202422266200.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-18
AI Technical Summary
Existing reflow machines require manual placement of circuit boards when processing circuit boards, which is labor-consuming, low efficiency and high production costs.
An automated design including a support frame, a first conveyor belt, a drive motor, a first pushing assembly, a conveyor assembly and a second pushing assembly are adopted. The circuit board is pushed into the second conveyor belt through the first pushing assembly. After the inductor is inductive, the circuit board is pushed into the support plate and stacked on the support plate to realize automated conveying and stacking.
No manual operation is required, which improves work efficiency, reduces labor costs, and achieves efficient and automated production.
Smart Images

Figure CN223172078U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reflow soldering machine manufacturing, in particular to a reflow soldering machine. Background Technique
[0002] Reflow soldering refers to melting the solder by controlling the heating after connecting one or more electronic components to the contact pads using solder paste (a mixture of solder and flux), and different heating methods such as a reflow oven, an infrared heating lamp, or a hot air gun can be used for soldering.
[0003] Generally, during the processing, it is necessary to manually place the circuit boards one by one on the conveyor belt, and then the conveyor belt conveys and processes the circuit boards. This not only consumes manpower, but also affects the processing efficiency and increases the production cost.
[0004] Therefore, it is necessary to provide a reflow soldering machine to solve the above technical problems. Content of the Utility Model
[0005] The utility model provides a reflow soldering machine, which solves the problems of manpower consumption, low working efficiency and high production cost caused by manually placing circuit boards.
[0006] To solve the above technical problems, a reflow soldering machine provided by the utility model includes: a machine body, stacking components are arranged at both ends of the machine body, and the stacking components include a support frame, a first conveyor belt, a support plate and a driving motor;
[0007] A circuit board, which is fixedly connected to the surface of the support plate;
[0008] A first pushing component, which is arranged on the surface of the support frame, and the first pushing component includes a first hydraulic telescopic rod and a first push plate;
[0009] A conveying component, which is arranged inside the machine body, and the conveying component includes a second conveyor belt, a clamping block and a sensor;
[0010] A second pushing component, which is arranged inside one end of the machine body, and the second pushing component includes a second hydraulic telescopic rod, a slide rail, a slider and a second push plate.
[0011] Preferably, the support frame is fixedly connected to the front and rear ends of the machine body, the first conveyor belt is movably connected to the inside of the left and right ends of the support frame, the support plate is fixedly connected to the surface of the first conveyor belt, and the driving motor is fixedly connected to one end of the first conveyor belt.
[0012] Preferably, the first hydraulic telescopic rod is fixedly installed inside both ends of the top of the support frame, and the first push plate is fixedly connected to the surface of the first hydraulic telescopic rod.
[0013] Preferably, the second conveyor belt is movably connected inside both left and right ends of the top of the machine body, the clamping block is fixedly connected to the surface of the second conveyor belt, and the sensor is fixedly installed on the surfaces of the front and rear ends of the machine body.
[0014] Preferably, the second hydraulic telescopic rod is fixedly installed on the inner surface of the front end of the machine body, the slide rail is fixedly connected to the top of the front end of the machine body, the slider is fixedly connected to one end of the second hydraulic telescopic rod, the slider is movably embedded inside the slide rail, and the second push plate is fixedly connected to the top of the slider.
[0015] Preferably, an electrostatic elimination component is arranged on the surface of the support frame. The electrostatic elimination component includes a dust removal roller, the dust removal roller is movably installed on the surface of the support frame, and an ion blower is fixedly installed on the top of the support frame.
[0016] Compared with the related art, a reflow soldering machine provided by the present utility model has the following beneficial effects:
[0017] The present utility model provides a reflow soldering machine. While the circuit board is pushed onto the surface of the second conveyor belt for conveying and processing through the rotation of the first conveyor belt and the cooperation of the first pushing component, when the circuit board moves to the front end of the machine body, the sensor can sense it, and the second pushing component is controlled to move by the controller to push the processed circuit board onto the front end support plate of the machine body, thereby realizing the stacking of the circuit board. In this process, there is no need to manually place the circuit board on the second conveyor belt, which saves labor, improves work efficiency, and reduces processing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of a first embodiment of a reflow soldering machine provided by the present utility model;
[0019] Figure 2 is Figure 1 the left side structural schematic diagram shown in;
[0020] Figure 3 is Figure 2 the enlarged schematic diagram of part A shown in;
[0021] Figure 4 is a schematic structural diagram of a second embodiment of a reflow soldering machine provided by the present utility model.
[0022] Reference numerals in the figures: 1, machine body,
[0023] 2. Stacking component, 21. Support frame, 22. First conveyor belt, 23. Support plate, 24. Driving motor,
[0024] 3. Circuit board,
[0025] 4. First pushing component, 41. First hydraulic telescopic rod, 42. First push plate,
[0026] 5. Conveying component, 51. Second conveyor belt, 52. Clamping block, 53. Inductor,
[0027] 6. Second pushing component, 61. Second hydraulic telescopic rod, 62. Slide rail, 63. Slide block, 64. Second push plate,
[0028] 7. Electrostatic elimination component, 71. Dust removal roller, 72. Ion blower. Detailed implementation mode
[0029] The present utility model will be further described below in conjunction with the drawings and the implementation mode.
[0030] First embodiment
[0031] Please refer to Figure 1 , Figure 2 and Figure 3 , wherein, Figure 1 is a schematic structural diagram of a first embodiment of a reflow soldering machine provided by the present utility model; Figure 2 is Figure 1 the left side structural diagram shown in; Figure 3 is Figure 2 the enlarged schematic diagram of part A shown in. A reflow soldering machine includes: a machine body 1, stacking components 2 are arranged at both ends of the machine body 1, and the stacking components 2 include a support frame 21, a first conveyor belt 22, a support plate 23 and a driving motor 24;
[0032] A circuit board 3, and the circuit board 3 is fixedly connected to the surface of the support plate 23;
[0033] A first pushing component 4, the first pushing component 4 is arranged on the surface of the support frame 21, and the first pushing component 4 includes a first hydraulic telescopic rod 41 and a first push plate 42;
[0034] A conveying component 5, the conveying component 5 is arranged inside the machine body 1, and the conveying component 5 includes a second conveyor belt 51, a clamping block 52 and an inductor 53;
[0035] A second pushing component 6, the second pushing component 6 is arranged inside one end of the machine body 1, and the second pushing component 6 includes a second hydraulic telescopic rod 61, a slide rail 62, a slide block 63 and a second push plate 64.
[0036] The function of the support frame 21 is to stack the circuit boards 3. The function of the first pushing component 4 is to push the circuit boards 3 into the interior of the machine body 1. The function of the conveying component 5 is to convey and process the circuit boards 3. The function of the second pushing component 6 is to push the processed circuit boards 3 into the interior of the machine body 1 and stack them.
[0037] The support frame 21 is fixedly connected to the front and rear ends of the machine body 1. The first conveyor belt 22 is movably connected to the interior of the left and right ends of the support frame 21. The support plate 23 is fixedly connected to the surface of the first conveyor belt 22. The drive motor 24 is fixedly connected to one end of the first conveyor belt 22.
[0038] The number of the stacking components 2 is two. The two stacking components 2 are respectively arranged at the front and rear ends of the machine body 1. Each group of stacking components 2 contains two support frames 21 and two first conveyor belts 22. The two support frames 21 are respectively fixedly connected to the front and rear ends of each end of the machine body 1. The two first conveyor belts 22 are respectively movably installed in the interiors of the two support frames 21. A plurality of support plates 23 are arrayedly connected to the surface of each first conveyor belt 22. A groove is formed in the interior of each support plate 23. The two ends of the circuit board 3 can be respectively embedded in the grooves formed in the two horizontally arranged support plates 23 of the two first conveyor belts 22, so as to complete the stacking of the circuit boards 3. By driving the two first conveyor belts 22 to rotate through the drive motor 24, the support plate 23 can drive the circuit board 3 to move upward.
[0039] The first hydraulic telescopic rod 41 is fixedly installed in the interiors of the two ends at the top of the support frame 21. The first push plate 42 is fixedly connected to the surface of the first hydraulic telescopic rod 41.
[0040] The first pushing component 4 is arranged on the surface of the rear support frame 21. Grooves are formed at the tops of the two rear support frames 21. The number of the first hydraulic telescopic rods 41 is two. The two first hydraulic telescopic rods 41 are respectively fixedly embedded in the two grooves. The first push plate 42 is composed of a rod and a plate fixedly connected to the bottom of the rod. The two ends of the rod are respectively fixedly connected to the surfaces of the two first hydraulic telescopic rods 41. By the telescopic movement of the first hydraulic telescopic rods 41, the first push plate 42 is driven to move forward to push the circuit board 3 into the interior of the machine body 1.
[0041] The second conveyor belt 51 is movably connected to the interior of the left and right ends at the top of the machine body 1. The clamping block 52 is fixedly connected to the surface of the second conveyor belt 51. The inductor 53 is fixedly installed on the surfaces of the front and rear ends of the machine body 1.
[0042] The number of the conveying components 5 is two. Two pulleys on the two second conveyor belts 51 are respectively rotatably connected to the front and rear ends of the inner surfaces of the left and right ends of the machine body 1, and a plurality of clamping blocks 52 are arrayed and connected to the surfaces of the two belts. The two second conveyor belts 51 are synchronously rotated by a motor drive. The circuit board 3 is clamped between the two clamping blocks 52 on the two second conveyor belts 51, so as to realize the conveying of the circuit board 3.
[0043] The second hydraulic telescopic rod 61 is fixedly installed on the inner surface of the front end of the machine body 1. The slide rail 62 is fixedly connected to the top of the front end of the machine body 1. The slider 63 is fixedly connected to one end of the second hydraulic telescopic rod 61. The slider 63 is movably embedded in the interior of the slide rail 62. The second push plate 64 is fixedly connected to the top of the slider 63.
[0044] The slide rail 62 is connected to the front end of the second hydraulic telescopic rod 61 and is movably embedded in the interior of the slide rail 62 at the same time. An L-shaped block is fixedly connected to the top of the telescopic rod of the second push plate 64. When the circuit board 3 moves to the foremost end of the machine body 1, the slider 63 sends a signal, and the controller controls the second hydraulic telescopic rod 61 and the telescopic rod in the second push plate 64 to start, so as to push the foremost circuit board 3 between the two support plates 23 to complete stacking.
[0045] The working principle of a reflow soldering machine provided by the present utility model is as follows:
[0046] First, place the circuit board 3 on the support plate 23 in the rear support frame 21, and then start the first hydraulic telescopic rod 41 to drive the first push plate 42 to push the uppermost circuit board 3 into the interior of the inductor 53 on the two second conveyor belts 51. After the first hydraulic telescopic rod 41 drives the first push plate 42 to reset, start the drive motor 24 to drive the first conveyor belt 22 to rotate. The uppermost circuit board 3 moves upward to a position parallel to the second conveyor belt 51. The second conveyor belt 51 rotates to drive the circuit board 3 to move forward. When the circuit board 3 moves to the foremost end of the machine body 1, the inductor 53 senses and sends a signal, and controls the second hydraulic telescopic rod 61 and the second push plate 64 to start to push the foremost circuit board 3 to slide into the interior of the support plate 23 in the front support frame 21 of the machine body 1. After the conveying is completed, the second push plate 64 resets, and the first conveyor belt 22 at the rear end starts. The support plate 23 drives the circuit board 3 to move upward. And in this process, the front first hydraulic telescopic rod 41 starts to drive the first push plate 42 to push the topmost circuit board 3 into between the two clamping blocks 52, and drives it to move forward by the second conveyor belt 51, and so on in a cycle.
[0047] Compared with the related technology, a reflow soldering machine provided by the present utility model has the following beneficial effects:
[0048] The present utility model provides a reflow soldering machine. While the circuit board 3 is pushed onto the surface of the second conveyor belt 51 for conveying and processing through the rotation of the first conveyor belt 22 and the cooperation of the first pushing component 4, when the circuit board 3 moves to the front end of the machine body 1, the inductor 53 senses it, and the controller controls the second pushing component 6 to move, pushing the processed circuit board 3 onto the front end support plate 23 of the machine body 1, thereby realizing the stacking of the circuit board 3. In this process, there is no need for manual placement of the circuit board 3 on the second conveyor belt 51, which saves labor, increases work efficiency, and saves processing costs.
[0049] Second Embodiment
[0050] Please refer to Figure 4 , based on a reflow soldering machine provided in the first embodiment of the present application, the second embodiment of the present application proposes another reflow soldering machine. The second embodiment is only a preferred manner of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0051] Specifically, the difference of a reflow soldering machine provided in the second embodiment of the present application is that an electrostatic elimination component 7 is provided on the surface of the support frame 21. The electrostatic elimination component 7 includes a dust removal roller 71, the dust removal roller 71 is movably installed on the surface of the support frame 21, and an ion blower 72 is fixedly installed on the top of the support frame 21.
[0052] The dust removal roller 71 is rotatably connected to the inner surfaces of the two support frames 21 near the rear end. Thus, when the circuit board 3 moves into the support frame 21, the dust removal roller 71 is connected to the top surface of the circuit board 3, thereby wiping off the dust and impurities on the surface of the circuit board 3. The principle of the ion blower 72 is that when the charge on the surface of the circuit board 3 is negative charge, it will attract the positive charge in the air flow; when the charge on the surface of the circuit board 3 is positive charge, it will attract the negative charge in the air flow; when the equal amount of positive and negative charges come into contact, the electrical neutralization can be achieved.
[0053] The working principle of a reflow soldering machine provided by the present utility model is as follows:
[0054] When the circuit board 3 slides into the space between the two support plates 23 at the rear end, the dust removal roller 71 is connected to the surface of the circuit board 3 and rotates, wiping off the dust and impurities on its surface, and the ion blower 72 is started to eliminate the static electricity on the surface of the circuit board 3.
[0055] Compared with the related art, a reflow soldering machine provided by the present utility model has the following beneficial effects:
[0056] The utility model provides a reflow soldering machine. While the dust removal roller 71 installed on the surface of the support frame 21 can wipe off the dust on the surface of the circuit board 3, the ion blower 72 can eliminate the static electricity on the circuit board, thereby preventing the static electricity from affecting the performance of the circuit board and improving the quality of the circuit board.
[0057] The above are only the embodiments of the present utility model, and do not thus limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.
Claims
1. A reflow soldering machine, characterized in that, Including: a body, with stacking components arranged at both ends of the body, and the stacking components include a support frame, a first conveyor belt, a support plate and a driving motor; A circuit board, which is fixedly connected to the surface of the support plate; A first pushing component, which is arranged on the surface of the support frame, and the first pushing component includes a first hydraulic telescopic rod and a first push plate; A conveying component, which is arranged inside the body, and the conveying component includes a second conveyor belt, a clamping block and a sensor; A second pushing component, which is arranged inside one end of the body, and the second pushing component includes a second hydraulic telescopic rod, a slide rail, a slider and a second push plate.
2. The reflow soldering machine according to claim 1, characterized in that, The support frame is fixedly connected to the front and rear ends of the body, the first conveyor belt is movably connected to the inside of the left and right ends of the support frame, the support plate is fixedly connected to the surface of the first conveyor belt, and the driving motor is fixedly connected to one end of the first conveyor belt.
3. A reflow soldering machine according to claim 1, wherein, The first hydraulic telescopic rod is fixedly installed inside the two ends of the top of the support frame, and the first push plate is fixedly connected to the surface of the first hydraulic telescopic rod.
4. A reflow soldering machine according to claim 1, characterized in that, The second conveyor belt is movably connected to the inside of the left and right ends of the top of the body, the clamping block is fixedly connected to the surface of the second conveyor belt, and the sensor is fixedly installed on the surfaces of the front and rear ends of the body.
5. A reflow soldering machine according to claim 1, characterized in that, The second hydraulic telescopic rod is fixedly installed on the inner surface of the front end of the body, the slide rail is fixedly connected to the top of the front end of the body, the slider is fixedly connected to one end of the second hydraulic telescopic rod, the slider is movably embedded in the inside of the slide rail, and the second push plate is fixedly connected to the top of the slider.
6. The reflow soldering machine according to claim 1, characterized in that, An electrostatic elimination component is arranged on the surface of the support frame, and the electrostatic elimination component includes a dust removal roller, the dust removal roller is movably installed on the surface of the support frame, and an ion blower is fixedly installed on the top of the support frame.