Post-welding leveling device of connecting piece copper ultrasonic welding machine
By designing the welding rear-scaling device for components such as support frames, flat rods, blowers, etc., the problem that existing devices cannot accurately flatten, and efficient and precise flattening of post-welded workpieces is achieved, meeting the high efficiency and high precision requirements of industrial production.
Patent Information
- Application Number
- CN202422219534.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The post-welding flattening device of the existing connecting sheet copper ultrasonic welding machine cannot meet the requirements of precise flattening, it is complex in operation and inconvenient in maintenance, and cannot meet the high efficiency and high accuracy requirements of modern industrial production.
A welding rear flattening device including supporting frame, base, flattening platform, flattening rod, blower, protective cover, supercharged cylinder, gauge gauge and other components is designed. Through the symmetrical setting of the support frame, the telescopic structure of the supercharged cylinder and flattening rod, the internal exhaust design of the blower, and the real-time monitoring of the pressure gauge, the precise flattening and clamping of the workpiece is achieved, simplifying the operation process.
It realizes precise flattening after welding of the connecting sheet copper ultrasonic welding machine, improves welding quality, simplifies operating procedures, facilitates maintenance, and meets the high efficiency and high precision requirements of modern industrial production.
Smart Images
Figure CN223172109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic welding machines, in particular to a flattening device for a copper connecting piece after ultrasonic welding of an ultrasonic welding machine for copper connecting pieces. Background Technique
[0002] An ultrasonic welding machine, an industrial welding device, the principle is that a generator generates high-voltage and high-frequency signals, and through a transducer system, the signals are converted into high-frequency mechanical vibrations and applied to plastic workpiece. Through the friction between the workpiece surface and molecules, the temperature transmitted to the interface rises. When the temperature reaches the melting point of the workpiece itself, the workpiece interface quickly melts, and then fills the gaps between the interfaces. When the vibration stops, the workpiece is cooled and shaped under a certain pressure at the same time, thus achieving the welding purpose. In order to make the copper connecting piece flat after welding, therefore, a flattening device for a copper connecting piece after ultrasonic welding of an ultrasonic welding machine is particularly needed.
[0003] Because most of the existing flattening devices after welding, especially those for copper connecting pieces of ultrasonic welding machines for copper connecting pieces, cannot meet the requirements of precise flattening, and the operation is complex and the maintenance is inconvenient, which cannot meet the high efficiency and high precision requirements of modern industrial production. Content of the Utility Model
[0004] The purpose of the utility model is to provide a flattening device for a copper connecting piece after ultrasonic welding of an ultrasonic welding machine for copper connecting pieces, so as to solve the problems in the above background technique that most of the existing flattening devices after welding, especially those for copper connecting pieces of ultrasonic welding machines for copper connecting pieces, cannot meet the requirements of precise flattening, and the operation is complex and the maintenance is inconvenient, which cannot meet the high efficiency and high precision requirements of modern industrial production.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A flattening device for a copper connecting piece after ultrasonic welding of an ultrasonic welding machine for copper connecting pieces, including a support frame, a base is provided on one side surface of the support frame, an under support is fixedly connected to the upper surface of the base, a flattening platform is fixedly connected to the upper surface of the under support, a fixing plate is fixedly connected to the inner side surface of the support frame, a flattening rod is installed and connected to the lower surface of the fixing plate, a blower is fixedly connected to the inside of the under support, a protective cover is fixedly connected to the outer side surface of the blower, ventilation holes are provided on the upper surface of the flattening platform, a booster cylinder is provided on one side surface of the support frame, a pressure gauge is provided on one side surface of the booster cylinder, a protective block is provided on the upper surface of the flattening platform, and a clamping mechanism is provided on one side surface of the support frame;
[0006] The clamping mechanism includes a support block, a cylinder, a fixed block, a push rod and a clamping block. One side surface of the support frame is fixedly connected with a support block. One side surface of the support block is fixedly connected with a cylinder. One side surface of the cylinder is fixedly connected with a fixed block. The output end of the cylinder is fixedly connected with a push rod. One side of the push rod is fixedly connected with a clamping block.
[0007] Preferably, there are two sets of the support frames, and the support frames are symmetrically arranged with respect to the central axis of the base.
[0008] Preferably, the booster cylinder and the flattening rod form a telescopic structure, and the size of one side surface of the flattening rod matches the size of one side surface of the flattening platform.
[0009] Preferably, the blower and the protective cover are both arranged inside the lower support, and the booster cylinder is a t-booster cylinder. [[ID=X]]
[0010] Preferably, the pressure gauge is connected to the booster cylinder, and the booster cylinder is fixedly connected to the support frame by bolts.
[0011] Preferably, the protective blocks are arranged at equal intervals on the upper surface of the flattening platform, and the ventilation holes are opened at equal intervals on the upper surface of the flattening platform.
[0012] Preferably, the protective blocks are symmetrically arranged with respect to the central axis of the flattening platform, and the ventilation holes are symmetrically arranged with respect to the central axis of the flattening platform.
[0013] Preferably, the size of the outer surface of the base matches the size of the inner surface of the support frame, and the support is connected to the support frame through the base.
[0014] It should be noted that in the original text, there is an unclear "t-booster cylinder" in item . It might be a misspelling or an undefined term in the context. This translation is based on the best understanding of the provided text.Compared with the prior art, the beneficial effects of the present utility model are as follows: For the post-welding flattening device of the copper ultrasonic welding machine for connecting pieces, through the settings of the support frame, base, lower support, flattening platform, fixing plate, flattening rod, blower, protective cover, ventilation holes, booster cylinder, pressure gauge, and protective blocks, precise flattening of the workpiece after welding by the copper ultrasonic welding machine for connecting pieces is achieved, the welding quality is improved, the operation process is simplified, maintenance is facilitated, and the high efficiency and high precision requirements of modern industrial production are met. First, two groups of support frames are provided, symmetrically arranged with respect to the central axis of the base, ensuring the balance and stability of the device. The booster cylinder and the flattening rod form a telescopic structure, and the surface dimensions of one side of the flattening rod match those of one side of the flattening platform, making the flattening action more precise and uniform. The blower and the protective cover are both arranged inside the lower support, ensuring that the heat and dust generated during the flattening process can be effectively removed. At the same time, the protective cover also protects the blower from interference by external debris. The pressure gauge is connected to the booster cylinder, capable of real-time monitoring of the pressure changes during the flattening process, providing intuitive feedback to the operator, ensuring the controllability of the flattening process, and guaranteeing the firmness of the device. The protective blocks are arranged at equal intervals on the upper surface of the flattening platform, and the ventilation holes are also opened at equal intervals on the upper surface of the flattening platform. These designs not only protect the safety of the workpiece during the flattening process but also facilitate heat dissipation, preventing the workpiece from deforming due to overheating, further enhancing the symmetry and aesthetics of the device, and at the same time ensuring the consistency of the flattening effect. Brief Description of the Drawings
[0015] Figure 1 is a schematic diagram of the overall external structure of the present utility model;
[0016] Figure 2 is a schematic side view structure diagram of the present utility model;
[0017] Figure 3 is a schematic diagram of the combined use structure of the blower and the protective cover of the present utility model;
[0018] Figure 4 For the present utility model Figure 2 is an enlarged schematic diagram of part A in
[0019] In the figure: 1, support frame; 2, base; 3, lower support; 4, flattening platform; 5, fixing plate; 6, flattening rod; 7, blower; 8, protective cover; 9, ventilation holes; 10, booster cylinder; 11, pressure gauge; 12, protective blocks. Detailed Embodiment
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Please refer to Figures 1-4 , the present invention provides a technical solution: a post-welding flattening device for a connecting piece copper ultrasonic welding machine, including a support frame 1. A base 2 is provided on one side surface of the support frame 1. An upper support 3 is fixedly connected to the upper surface of the base 2. A flattening platform 4 is fixedly connected to the upper surface of the upper support 3. A fixing plate 5 is fixedly connected to the inner side surface of the support frame 1. A flattening rod 6 is installed and connected to the lower surface of the fixing plate 5. A blower 7 is fixedly connected to the inside of the upper support 3. A protective cover 8 is fixedly connected to the outer surface of the blower 7. Ventilation holes 9 are provided on the upper surface of the flattening platform 4. A booster cylinder 10 is provided on one side surface of the support frame 1. A pressure gauge 11 is provided on one side surface of the booster cylinder 10. A protective block 12 is provided on the upper surface of the flattening platform 4. A clamping mechanism 13 is provided on one side surface of the support frame 1. Through the settings of the support frame 1, the base 2, the upper support 3, the flattening platform 4, the fixing plate 5, the flattening rod 6, the blower 7, the protective cover 8, the ventilation holes 9, the booster cylinder 10, the pressure gauge 11, and the protective block 12, the precise flattening of the workpiece after welding by the connecting piece copper ultrasonic welding machine is realized, the welding quality is improved, the operation process is simplified, the maintenance is facilitated, and the high efficiency and high precision requirements of modern industrial production are met. First, two groups of support frames 1 are provided and are symmetrically arranged with respect to the central axis of the base 2, ensuring the balance and stability of the device. The booster cylinder 10 and the flattening rod 6 form a telescopic structure, and the size of one side surface of the flattening rod 6 matches the size of one side surface of the flattening platform 4, making the flattening action more precise and uniform. The blower 7 and the protective cover 8 are both arranged inside the upper support 3, ensuring that the heat and dust generated during the flattening process can be effectively removed. At the same time, the protective cover 8 also protects the blower 7 from interference by external debris. The pressure gauge 11 is connected to the booster cylinder 10 and can monitor the pressure change during the flattening process in real time, providing intuitive feedback to the operator and ensuring the controllability of the flattening process. The protective blocks 12 are arranged at equal intervals on the upper surface of the flattening platform 4, and the ventilation holes 9 are also opened at equal intervals on the upper surface of the flattening platform 4. These designs not only protect the safety of the workpiece during the flattening process but also facilitate the dissipation of heat, preventing the workpiece from deforming due to overheating, further enhancing the symmetry and aesthetics of the device, and at the same time ensuring the consistency of the flattening effect;
[0022] The clamping mechanism 13 includes a support block 1301, a cylinder 1302, a fixed block 1303, a push rod 1304 and a clamping block 1305. One side surface of the support frame 1 is fixedly connected with the support block 1301. One side surface of the support block 1301 is fixedly connected with the cylinder 1302. One side surface of the cylinder 1302 is fixedly connected with the fixed block 1303. The output end of the cylinder 1302 is fixedly connected with the push rod 1304. One side of the push rod 1304 is fixedly connected with the clamping block 1305. Through the arrangement of the support block 1301, the cylinder 1302, the fixed block 1303, the push rod 1304 and the clamping block 1305, the precise clamping of the workpiece after ultrasonic welding of the connecting piece copper is realized, ensuring the stability and consistency of the workpiece during the flattening process, and improving the overall welding and flattening efficiency. After the workpiece is placed on the flattening platform 4, the cylinder 1302 drives the clamping block 1305 to move through the push rod 1304, so that the clamping block 1305 contacts the workpiece and applies an appropriate clamping force. The magnitude of the clamping force can be adjusted by the air pressure of the cylinder 1302 to adapt to workpieces of different sizes and shapes. The surface of the clamping block 1305 is designed to be adapted to the shape of the workpiece surface to ensure that the workpiece does not slip or deform during the flattening process, making the whole device more compact, saving space and facilitating the layout optimization of the production line.
[0023] Further, there are two groups of support frames 1, and the support frames 1 are symmetrically arranged with respect to the central axis of the base 2. Through the arrangement of the support frames 1, the balanced distribution of the overall structure of the device is realized, thus ensuring the stable operation of the equipment during the flattening process and avoiding vibration or tilting problems caused by the offset of the center of gravity.
[0024] Further, the blower 7 and the protective cover 8 are both arranged inside the lower support 3. The boosting cylinder 10 is a 10t boosting cylinder 10. Through the arrangement of the boosting cylinder 10, the precise control of the flattening rod 6 is realized, ensuring the uniform distribution of the flattening force, thereby improving the stability and reliability of the flattening effect.
[0025] Further, the boosting cylinder 10 and the flattening rod 6 form a telescopic structure, and the size of one side surface of the flattening rod 6 matches the size of one side surface of the flattening platform 4. Through the arrangement of the flattening rod 6, the precise control of the flattening action is realized, making the flattening process more uniform and consistent, thereby ensuring the flatness and quality of the workpiece.
[0026] Further, the pressure gauge 11 is connected to the boosting cylinder 10, and the boosting cylinder 10 is fixedly connected to the support frame 1 through bolts. Through the arrangement of the pressure gauge 11, the real-time monitoring of the pressure during the flattening process is realized, and the operator can adjust the flattening force in time according to the pressure change, ensuring the accuracy of the flattening process and the quality of the workpiece.
[0027] Furthermore, the protective blocks 12 are arranged at equal intervals on the upper surface of the flattening platform 4, and the ventilation holes 9 are opened at equal intervals on the upper surface of the flattening platform 4. Through the arrangement of the protective blocks 12, the protection of the workpiece during the flattening process is realized, and scratches or damages that may occur due to the direct contact between the workpiece and the flattening platform 4 are avoided.
[0028] Furthermore, the protective blocks 12 are symmetrically arranged with respect to the central axis of the flattening platform 4, and the ventilation holes 9 are symmetrically arranged with respect to the central axis of the flattening platform 4. Through the arrangement of the ventilation holes 9, the effective removal of heat and dust generated during the flattening process is realized, the cleanliness of the flattening platform 4 and the cooling of the workpiece are maintained, thereby avoiding the deformation or damage of the workpiece due to overheating.
[0029] Furthermore, the outer surface size of the base 2 matches the inner surface size of the support frame 1. The support 3 is connected to the support frame 1 through the base 2. Through the arrangement of the base 2, the function of bearing weight is achieved, and through its ingenious design, the tight combination between the support 3 and the support frame 1 is ensured.
[0030] Working principle: After the connecting piece copper ultrasonic welding machine completes the welding operation, the workpiece usually needs to be flattened to ensure its flatness and welding quality. First, the workpiece is placed on the flattening platform 4. The support frame 1 and the base 2 ensure the stability and balance of the device, providing a stable platform for the flattening operation. The operator controls the telescopic movement of the flattening rod 6 through the pressure intensifying cylinder 10. The pressure intensifying cylinder 10 provides precise pressure control to ensure that the flattening force is uniform, so as to precisely flatten the workpiece. The blower 7 works inside the lower support 3, generates air flow and discharges it through the protective cover 8, effectively removing the heat and dust generated during the flattening process, and at the same time protecting the blower 7 from interference by external sundries. The pressure gauge 11 monitors the pressure change of the pressure intensifying cylinder 10 in real time, providing intuitive feedback for the operator to ensure the controllability of the flattening process, and ensuring the stability and reliability of the flattening effect. The arrangement of the protective blocks 12 and the ventilation holes 9 not only protect the safety of the workpiece during the flattening process, but also facilitate the dissipation of heat, prevent the workpiece from deforming due to overheating, further enhance the symmetry and aesthetics of the device, and at the same time ensure the consistency of the flattening effect. The size of one side surface of the flattening rod 6 matches the size of one side surface of the flattening platform 4, ensuring the precise control of the flattening action, making the flattening process more uniform and consistent, thereby ensuring the flatness and quality of the workpiece.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flattening device after welding of a connecting piece copper ultrasonic welding machine, comprising a support frame (1), characterized in that: One side surface of the support frame (1) is provided with a base (2). The upper surface of the base (2) is fixedly connected with a lower support (3). The upper surface of the lower support (3) is fixedly connected with a flattening platform (4). The inner surface of the support frame (1) is fixedly connected with a fixing plate (5). A flattening rod (6) is installed and connected to the lower surface of the fixing plate (5). A blower (7) is fixedly connected inside the lower support (3). A protective cover (8) is fixedly connected to the outer surface of the blower (7). Ventilation holes (9) are provided on the upper surface of the flattening platform (4). A pressure intensifying cylinder (10) is arranged on one side surface of the support frame (1). A pressure gauge (11) is arranged on one side surface of the pressure intensifying cylinder (10). A protective block (12) is arranged on the upper surface of the flattening platform (4). A clamping mechanism (13) is arranged on one side surface of the support frame (1); The clamping mechanism (13) includes a support block (1301), a cylinder (1302), a fixing block (1303), a push rod (1304) and a clamping block (1305). A support block (1301) is fixedly connected to one side surface of the support frame (1). A cylinder (1302) is fixedly connected to one side surface of the support block (1301). A fixing block (1303) is fixedly connected to one side surface of the cylinder (1302). The output end of the cylinder (1302) is fixedly connected with a push rod (1304). A clamping block (1305) is fixedly connected to one side of the push rod (1304).
2. The flattening device after welding of a copper ultrasonic welding machine for connecting pieces according to claim 1, characterized in that: There are two groups of the support frames (1), and the support frames (1) are symmetrically arranged with respect to the central axis of the base (2).
3. The flattening device after welding of a copper ultrasonic welding machine for connecting pieces according to claim 1, characterized in that: The pressure intensifying cylinder (10) and the flattening rod (6) form a telescopic structure, and the size of one side surface of the flattening rod (6) matches the size of one side surface of the flattening platform (4).
4. The flattening device after welding of a copper ultrasonic welding machine for connecting pieces according to claim 1, characterized in that: Both the blower (7) and the protective cover (8) are arranged inside the lower support (3), and the pressure intensifying cylinder (10) is a 10t pressure intensifying cylinder.
5. The flattening device after welding of a connecting piece copper ultrasonic welding machine according to claim 1, characterized in that: The pressure gauge (11) is connected to the pressure intensifying cylinder (10), and the pressure intensifying cylinder (10) is fixedly connected to the support frame (1) through bolts.
6. The flattening device after welding of a copper ultrasonic welding machine for connecting pieces according to claim 1, characterized in that: The protective blocks (12) are arranged at equal intervals on the upper surface of the flattening platform (4), and the ventilation holes (9) are opened at equal intervals on the upper surface of the flattening platform (4).
7. The flattening device after welding of a copper ultrasonic welding machine for connecting pieces according to claim 1, characterized in that: The protective blocks (12) are symmetrically arranged with respect to the central axis of the flattening platform (4), and the ventilation holes (9) are symmetrically arranged with respect to the central axis of the flattening platform (4).
8. The flattening device after welding of a connecting piece copper ultrasonic welding machine according to claim 1, characterized in that: The size of the outer surface of the base (2) matches the size of the inner surface of the support frame (1), and the support (3) is connected to the support frame (1) through the base (2).