Sleeve welding joint equipment

Through the automatic rotation and support unit design of casing welding joint equipment, the problems of low welding efficiency and uneven quality in the existing technology are solved, stable and uniform welding effects are achieved, and the service life of the pipeline and product quality are improved.

CN223172329UActive Publication Date: 2025-08-01TIANJIN AOKAI OIL TOOLS
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Patent Information

Application Number
CN202422425995.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-01
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In the prior art, the arc welding efficiency of the pipeline is low, the weld port is uneven, and problems such as failure, joint offset, weld undercuts, weld tumors and welding dew points are prone to occur, which affects the service life of the pipeline and product quality.

Method used

A casing welding joint equipment is designed, including a casing rotation unit and a support unit. The spindle is driven by the motor to drive the chuck to rotate, and combined with the automated welding of the welding gun, it adapts to casing and joints of different specifications and lengths to ensure uniformity of the weld.

Benefits of technology

It realizes stable and uniform welding of casing and joints, improves welding efficiency and quality, reduces welding defects, and improves the service life of the pipeline and product qualification rate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223172329U_ABST
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Abstract

The utility model relates to the technical field of welding equipment, in particular to equipment for welding a joint with a sleeve, which comprises a base, a sleeve rotating unit and a sleeve supporting unit are arranged on the base, one end of the sleeve is placed on the sleeve supporting unit, and the other end of the sleeve is placed in the sleeve rotating unit after being connected with the joint. And a welding gun is arranged on one side of the base, is arranged at the joint of the sleeve and the joint, and performs automatic welding along a welding seam. The welding device has the advantages that the sleeve and the connector can be stably and uniformly welded together, and the problems of irregular welding seams and the like caused by movement of the connector are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to equipment for sleeve welding joints. Background Art

[0002] Pipeline connections are often made by welding. During the production process, it is often necessary to weld a joint at the end of the pipe. Currently, manual welding is a common method for arc-shaped pipeline welding. The disadvantages of this welding method are: very low efficiency and uneven welds; and the weld joints of the pipe and the joint often do not fit together or the joints are offset. There may even be weld undercuts, weld bumps, and weld dew points, which can lead to cracks in the weld, affecting the service life of the pipeline or causing the pipeline weld to be defective and unable to be used normally. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a device for sleeve welding joints.

[0004] The technical solution of the utility model is: a device for welding a sleeve joint, comprising a base, a sleeve rotating unit and a sleeve supporting unit provided on the base, one end of the sleeve being placed on the sleeve supporting unit, and the other end of the sleeve being connected to the joint and then placed in the sleeve rotating unit; a welding gun being provided on one side of the base, the welding gun being provided at the connection between the sleeve and the joint and automatically welding along the weld;

[0005] The sleeve rotation unit includes a headstock, a transmission and a chuck; the headstock is arranged on the base, and a main shaft is provided inside the headstock. The main shaft passes through the headstock and is connected to the transmission at one end and the chuck at the other end. The main shaft and the sleeve are arranged in the same straight line;

[0006] The sleeve support unit includes a slide plate, a connecting plate and a driven wheel. The slide plate is slidably arranged on the base. The upper surface of the slide plate is connected to the connecting plate. The top of the connecting plate has an arc-shaped groove. A pair of driven wheels are respectively arranged on the upper end of the connecting plate and are respectively located at both ends of the groove. The height of the driven wheels is higher than the groove. One end of the sleeve is placed above the groove. The outer wall of the sleeve is supported by a pair of driven wheels and is rollingly connected to the driven wheels.

[0007] Furthermore, the chuck is provided with a plurality of joint claws, which are arranged through a "T"-shaped slide groove on the chuck. The plurality of joint claws are evenly distributed on the chuck. When the joint is connected to the chuck, each joint claw is slid along the slide groove to fix the joint on the chuck.

[0008] Further, the welding torch includes a welding rod and a welding column. The welding torch head is arranged at one end of the welding rod in the horizontal direction, and the other end of the welding rod is connected to the welding column in the vertical direction. The welding rod and the welding column are connected by a connecting block, and the connecting block can slide on the welding column after connecting the welding rod. When the specification of the sleeve changes and causes the position of the weld seam to change, the position of the welding rod can be adjusted to align the welding torch head with the weld seam.

[0009] Further, on one side of the base, a control cabinet is arranged at a position corresponding to the welding torch, and the control cabinet is electrically connected to the motor on the transmission and the welding torch respectively.

[0010] Further, the bottom of the sliding plate contacts the base. The two ends of the bottom of the sliding plate extend downward and protrude to form two side strips, and the two side strips cover both sides of the base respectively. A plurality of bolts are arranged on each side strip.

[0011] The beneficial effects of the present utility model are as follows: By arranging a sleeve rotating unit and a sleeve supporting unit on the equipment for the sleeve welding joint, the sleeve can rotate stably and evenly in the horizontal direction after being connected to the joint. At this time, the welding torch equipment arranged on one side of the base can weld the weld seam evenly.

[0012] The sleeve rotating unit can realize the uniform rotation of the joint through the motor, the transmission, the headstock and the main shaft. A plurality of slidable joint claws are arranged on the chuck. When the size of the joint changes, the different-sized joints can be fixed by sliding the joint claws, which is suitable for joints of various sizes.

[0013] A sliding plate is arranged on the sleeve supporting unit, and side strips are arranged at the bottom of the sliding plate. By sliding the sliding plate on the base and screwing the bolts, the sleeve supporting unit is fixed on the base. When the length of the sleeve changes, it can change along with the change of the sleeve length, which is suitable for supporting sleeves of various lengths. Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of the equipment for the sleeve welding joint of the present utility model;

[0015] Figure 2 is a three-dimensional structural diagram of the sleeve supporting unit of the present utility model;

[0016] Figure 3 is a rear three-dimensional structural diagram of the sleeve supporting unit of the present utility model;

[0017] Figure 4 is an enlarged three-dimensional structural diagram of the chuck of the present utility model;

[0018] In the figure:

[0019] 1. Base 2. Headstock 3. Transmission

[0020] 4. Motor 5. Control cabinet 6. Chuck

[0021] 601. Connector claw 602. Slide groove 7. Slide plate

[0022] 701. Side bar 702. Bolt 8. Connecting plate

[0023] 801. Groove 9. Driven wheel 10. Connector

[0024] 11. Sleeve 12. Welding torch 1201. Welding rod

[0025] 1202. Welding column 1203. Connecting block Specific implementation mode

[0026] The following is a detailed description of an embodiment of the present utility model. However, the content described is only the preferred embodiment of the present utility model and cannot be considered as limiting the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of application of the present utility model shall still fall within the scope covered by the patent of the present utility model.

[0027] Please refer to Figures 1 to 4

[0028] A device for welding the sleeve joint includes a base 1. On both sides of the upper surface of the base 1, a sleeve rotation unit and a sleeve support unit are respectively provided. One end of the sleeve 11 is placed on the sleeve support unit, and the other end of the sleeve 11 is connected to the connector 10 and then placed in the sleeve rotation unit. A welding torch is arranged on one side of the base 1, the welding torch 12 is arranged at the connection between the sleeve 11 and the connector 10, and a control cabinet 5 is arranged on the other side of the base 1. The control cabinet 5 is electrically connected to the motor 4 on the transmission 3 and the welding torch 12 respectively.

[0029] The sleeve rotation unit includes a headstock 2, a transmission 3 and a chuck 6. The headstock 2 is arranged on the base 1. A main shaft is arranged in the headstock 2. The main shaft penetrates through the headstock 2 and is connected to the transmission 3 at one end and the chuck 6 at the other end. The main shaft and the sleeve 11 are arranged on the same straight line. The transmission 3 is connected to the motor 4. When the motor 4 is started, the motor 4 drives the main shaft to rotate, thereby driving the chuck 6 to rotate;

[0030] The chuck 6 is cylindrical. One circular surface is connected to the main shaft, and the other circular surface is connected to the connector 10. Near one end of the surface connected to the connector 10, three connector claws 601 are respectively arranged along the circumferential direction. The connector claws 601 are arranged through the "T"-shaped slide grooves 602 at the corresponding positions on the chuck 6. The three connector claws 601 are evenly distributed on the chuck 6. When the connector 10 is connected to the chuck 6, each connector claw 601 slides along the slide groove 602 to fix the connector 10 on the chuck 6; [[ID=3,6]]

[0031] The casing support unit includes a sliding plate 7, a connecting plate 8 and a driven wheel 9. The bottom of the sliding plate 7 contacts the base 1. Both ends of the bottom of the sliding plate extend downward and protrude, presenting two side strips 701. The two side strips 701 cover both sides of the base 1 respectively. Two bolts 702 are provided on each side strip 701. During use, the sliding plate 7 is placed on the base 1. The placement position is determined by the length of the casing 11. The sliding plate 7 is fixed to the base 1 by screwing the bolts 702 on each side strip 701. When the casing 11 rotates with the joint 10, the sliding plate 7 can remain stable and is not easily overturned.

[0032] The connecting plate 8 is connected to the upper surface of the sliding plate 7. The top end of the connecting plate 8 has an arc-shaped groove 801. A pair of driven wheels 9 are respectively arranged at the upper end of the connecting plate and are located at both ends of the groove 801. The height of the driven wheels 9 is higher than that of the groove 801. One end of the casing 11 is placed above the groove 11. The outer wall of the casing 11 is supported by a pair of driven wheels 9 and is in rolling connection with the driven wheels 9. When the casing 11 rotates with the joint 10, the driven wheels 9 assist the casing 11 to rotate.

[0033] The welding torch 12 includes a welding rod 1201 and a welding column 1202. One end of the horizontally arranged welding rod 1201 is connected to the welding torch head, and the other end is connected to the vertically arranged welding column 1202 through a connecting block 1203. A fixing bolt is provided on the connecting block 1203. By opening the fixing bolt, the welding rod 1201 can slide on the welding column 1202. When the specifications of the casing 11 and the joint 10 change, resulting in a change in the weld position, the position of the welding rod 1201 can be adjusted to align the welding torch head with the weld.

[0034] In specific operations, one end of the joint 10 is inserted into the chuck 6. Through the "T"-shaped chute 602, three joint claws 601 slide to fix the joint 10 on the chuck 6. The other end of the joint 10 is connected to the casing 11. After the casing 11 is connected to the joint 10, its end is supported by the casing support unit. The control cabinet 5 is used to control the motor 4 to start. The motor 4 drives the main shaft to rotate and drives the chuck 6 to rotate. At this time, the end of the casing 11 also rotates accordingly. The driven wheels 9 assist the casing 11 to rotate. At the same time, the welding torch is started to weld the connection between the joint 10 and the casing 11.

[0035] The above has described a specific embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.

Claims

1. An apparatus for a casing welding joint, characterized in that: It includes a base, on which a sleeve rotating unit and a sleeve supporting unit are provided. One end of the sleeve is placed on the sleeve supporting unit, and the other end of the sleeve is placed in the sleeve rotating unit after being connected to a joint; a welding torch is arranged on one side of the base, and the welding torch is arranged at the connection of the sleeve and the joint and performs welding along the weld. The sleeve rotating unit includes a headstock, a transmission and a chuck; the headstock is arranged on the base, a main shaft is arranged in the headstock, the main shaft passes through the headstock and is connected to the transmission at one end and the chuck at the other end, and the main shaft and the sleeve are arranged in the same straight line. The sleeve supporting unit includes a slide plate, a connecting plate and a driven wheel. The slide plate is slidably arranged on the base, the upper surface of the slide plate is connected to the connecting plate, the top end of the connecting plate has an arc-shaped groove, a pair of driven wheels are respectively arranged at the upper end of the connecting plate and are respectively located at both ends of the groove, the height of the driven wheels is higher than that of the groove, one end of the sleeve is placed above the groove, and the outer wall of the sleeve is supported by a pair of driven wheels and is in rolling connection with the driven wheels.

2. The device for a casing welding joint according to claim 1, characterized in that: A plurality of joint claws are arranged on the chuck, and the joint claws are arranged through the "T"-shaped sliding grooves on the chuck, and the plurality of joint claws are evenly distributed on the chuck.

3. The device for a casing welding joint according to claim 1, characterized in that: The welding torch includes a welding rod and a welding column, a welding torch head is arranged at one end of the horizontally arranged welding rod, and the other end of the welding rod is connected to the vertically arranged welding column; the welding rod and the welding column are connected through a connecting block, and the connecting block can slide on the welding column after connecting the welding rod.

4. The device for a casing welding joint according to claim 1, characterized in that: A control cabinet is arranged at a position corresponding to the welding torch on one side of the base, and the control cabinet is respectively electrically connected to the motor on the transmission and the welding torch.

5. The device for a casing welding joint according to claim 1, characterized in that: The bottom of the slide plate contacts the base, and both ends of the bottom of the slide plate respectively extend downward and protrude to form two side strips, and the two side strips respectively cover both sides of the base, and a plurality of bolts are respectively arranged on each side strip.