Pre-pressing positioning automatic opening mechanism

Through the pre-pressure positioning automatic opening mechanism, the problem of inaccurate positioning of flexible materials is solved, efficient and low-cost pre-installation of flexible materials is achieved, and production efficiency and stability are improved.

CN223172357UActive Publication Date: 2025-08-01JILIN HUAYU INTELLIGENT AUTOMATION CO LTD
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Patent Information

Application Number
CN202521318029.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-26
Publication Date
2025-08-01
Estimated Expiration
2035-06-26

AI Technical Summary

Technical Problem

When handling flexible materials, existing automation equipment is difficult to accurately control the placement position, resulting in low production fluency and efficiency and high maintenance costs.

Method used

A pre-pressure positioning automatic opening mechanism is designed, including substrate, positioning assembly, reset assembly, sensor assembly, rotating shaft, manual pressure plate, locking assembly and cylinder. By manually assisting pre-installed flexible materials, sensors monitor position accuracy, simplifying structure and reducing costs.

Benefits of technology

It realizes accurate positioning of flexible materials, improves production efficiency and fluency, reduces equipment costs, and improves stability and operation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pre-pressing positioning, in particular to an automatic opening mechanism for pre-pressing positioning, which is characterized in that a positioning component and a locking component are arranged on a base plate; the two ends of the rotating shaft are arranged on a fixing plate on the base plate in a penetrating manner; the reset assembly comprises a tension spring and a rotating wheel table, the rotating wheel table is fixedly connected with the rotating shaft, and the two ends of the tension spring are connected with the base plate and the rotating wheel table respectively. The manual pressing plate is fixedly connected with the rotating shaft; the locking assembly comprises a detection plate and a pair of oppositely arranged locking blocks; the locking blocks are in sliding connection with the base plate through the sliding assemblies, the detection plate is fixedly connected with the locking blocks, the pair of oppositely-arranged locking blocks are connected with the locking columns of the manual pressing plate in a matched mode, and the output end of the air cylinder is connected with the locking blocks. The sensor assembly is arranged on one side of the substrate and corresponds to the detection plate in position. By means of the mechanism, pre-assembling is assisted manually, flexible materials can be accurately placed in place, the whole process is convenient to operate and high in feasibility, and the stability is higher compared with a camera and robot visual guidance.
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Description

Technical Field

[0001] The utility model relates to the technical field of pre-pressing and positioning, in particular to a pre-pressing and positioning automatic opening mechanism. Background Art

[0002] With the accelerating pace of industrialization, many manufacturers have achieved automated production lines by deeply integrating artificial intelligence with edge computing, effectively improving production efficiency and achieving the goal of rapid production. However, when handling flexible materials, purely automated production models struggle to achieve ideal results. In existing technologies, automated equipment for flexible material pre-assembly typically relies on visual guidance from cameras and robots to complete material removal and product placement operations. However, this type of automated equipment has significant drawbacks, including high costs, complex internal structures, and high ongoing maintenance costs. Furthermore, due to the soft and easily deformable nature of flexible materials, automated equipment often struggles to precisely control the placement of flexible materials, resulting in a placement that fails to meet the production requirements of subsequent processes. This necessitates a series of subsequent adjustments, severely impacting the smoothness and efficiency of production and resulting in suboptimal fully automated pre-assembly of flexible materials. Utility Model Content

[0003] Therefore, the technical problem to be solved by the present invention is to overcome the defects in the prior art, thereby providing a pre-pressed positioning automatic opening mechanism;

[0004] A pre-pressed positioning automatic opening mechanism includes a base plate, a positioning component, a reset component, a sensor component, a rotating shaft, a manual pressing plate, a locking component and a cylinder;

[0005] The positioning assembly and the locking assembly are arranged on the base plate; both ends of the rotating shaft pass through the fixed plate arranged on the base plate;

[0006] The reset assembly includes a tension spring and a rotating wheel platform, the rotating wheel platform is fixedly connected to the rotating shaft, and the two ends of the tension spring are respectively connected to the base plate and the rotating wheel platform;

[0007] The manual pressing plate is fixedly connected to the rotating shaft;

[0008] The locking assembly includes a pair of oppositely arranged locking blocks; the locking blocks are slidably connected to the base plate through a sliding assembly, a detection plate is fixedly connected to the locking blocks, the pair of oppositely arranged locking blocks are cooperatively connected to the locking cylinders of the manual pressure plate, and the output end of the cylinder is connected to the locking blocks;

[0009] The sensor component is arranged on one side of the substrate and corresponds to the position of the detection board.

[0010] Furthermore, the sliding assembly includes a spring, a limit plate, a slide rail, a second slide block and a guide column;

[0011] A second slider is fixedly connected to the bottom of the locking block, and the second slider is connected to the slide rail set on the base plate. The limit plates are arranged in pairs and correspond to the positions of the two locking blocks. A guide column is provided on the side of the locking block close to the limit plate, and a spring is provided on the outer sleeve of the guide column. The limit plate is provided with a hole that cooperates with the guide column.

[0012] Furthermore, the pre-pressed positioning automatic opening mechanism further includes a clamping plate, an L-shaped connecting plate and a first sliding block;

[0013] A strip hole is provided on the base plate, one end of the splint is fixedly connected to the locking block, the other end of the splint is connected to one end of the L-shaped connecting plate extending through the strip hole to the lower surface of the base plate, and the other end of the L-shaped connecting plate is fixedly connected to a first slider, which is connected to the output end of the cylinder.

[0014] Furthermore, the positioning assembly includes a first positioning block, a second positioning block, a third positioning block and a positioning column;

[0015] The first positioning block, the second positioning block, the third positioning block and the positioning column are all provided with limiting protrusions.

[0016] Furthermore, the sensor assembly includes a fixed base, a longitudinal rotation column, an adapter block, a transverse rotation column and a sensor body;

[0017] One end of the longitudinal rotating column is fixedly connected to the fixed base, the other end of the longitudinal rotating column is rotatably connected to the longitudinal through hole of the adapter block, one end of the transverse rotating column is rotatably connected to the transverse through hole of the adapter block, the other end of the transverse rotating column is fixedly connected to the sensor fixing plate, and the sensor main body is fixedly connected to the sensor fixing plate.

[0018] Furthermore, the reset assembly further includes a tension spring mounting plate, the tension spring is mounted and fixedly connected to the base plate, and the tension spring and the tension spring mounting plate are detachably connected.

[0019] Furthermore, a plurality of mounting posts are evenly distributed on the rotating wheel platform, and the tension spring is detachably connected to any of the mounting posts.

[0020] Furthermore, the working ends of the locking block and the locking post are both inclined surfaces.

[0021] Furthermore, a reset component protective shell is provided on the outer surface of the reset component.

[0022] The technical solution of the utility model can accurately put the flexible materials into place by manually assisting the pre-installation of the flexible materials, thereby expanding the portability and convenience of the pre-installation of the flexible materials, effectively improving the production efficiency, and the whole operation process is convenient and fast. Compared with the camera and robot vision guidance, it has higher stability and will not affect the subsequent processes due to inaccurate placement. In addition, the overall structure of this mechanism is simple, the cost is low, and the maintenance cost is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0024] Figure 1 It is a schematic structural view of the preloading positioning automatic opening mechanism in the open state;

[0025] Figure 2 It is a rear view of the preloading positioning automatic opening mechanism;

[0026] Figure 3 It is a schematic structural view of the preloading positioning automatic opening mechanism in the closed state;

[0027] Figure 4 It is a schematic structural view of the lock block.

[0028] Explanation of the reference numerals:

[0029] 1 - Substrate; 2 - First positioning block; 3 - Second positioning block; 4 - Third positioning block;

[0030] 5 - Spring mounting plate; 6 - Spring; 7 - Sensor assembly; 8 - Rotating wheel platform; 9 - Rotating shaft;

[0031] 10 - Manual pressure plate; 11 - Lock column; 12 - Detection plate; 13 - Spring; 14 - Limiting plate;

[0032] 15 - Slide rail; 16 - Clamping plate; 17 - L-shaped connecting plate; 18 - First slider; 19 - Cylinder;

[0033] 20 - Guide post; 21 - Second slider; 22 - Positioning post; 23 - Lock block. Specific embodiments

[0034] The following will clearly and completely describe the technical solutions of the present utility model in conjunction with the drawings. Obviously, the described embodiments are some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.

[0035] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0036] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0037] In addition, the technical features involved in different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0038] Please refer to Figures 1 to 4 , a preloading and positioning automatic opening mechanism, including a base plate 1, a positioning component, a reset component, a sensor component 7, a rotating shaft 9, a manual pressing plate 10, a locking component, and a cylinder 19;

[0039] The positioning component and the locking component are arranged on the base plate 1; both ends of the rotating shaft 9 penetrate through the fixing plates on the base plate 1;

[0040] The reset assembly includes a tension spring 6 and a rotating wheel platform 8, the rotating wheel platform 8 is fixedly connected to the rotating shaft 9, and the two ends of the tension spring 6 are respectively connected to the base plate 1 and the rotating wheel platform 8; the manual pressure plate 10 is fixedly connected to the rotating shaft 9; the locking assembly includes a pair of oppositely arranged locking blocks 23; the locking blocks 23 are slidably connected to the base plate 1 through a sliding assembly, and a detection plate 12 is fixedly connected to the locking blocks 23, a pair of oppositely arranged locking blocks 23 are cooperated and connected with the lock column 11 of the manual pressure plate 10, and the output end of the cylinder 19 is connected to the locking block 23; the sensor assembly 7 is arranged on one side of the base plate 1 and corresponds to the position of the detection plate 12. The sliding assembly includes a spring 13, a limit plate 14, a slide rail 15, a second slider 21 and a guide post 20; the bottom of the locking block 23 is fixedly connected to the second slider 21, and the second slider 21 is connected to the slide rail 15 provided on the base plate 1. The limit plates 14 are provided in pairs and correspond to the positions of the two locking blocks 23. The lock block 23 is provided with a guide post 20 on the side close to the limit plate 14. The guide post 20 is covered with a spring 13, and the limit plate 14 is provided with a hole that cooperates with the guide post 20. The pre-pressed positioning automatic opening mechanism also includes a clamping plate 16, an L-shaped connecting plate 17 and a first slider 18; a strip hole is provided on the base plate 1, one end of the clamping plate 16 is fixedly connected to the locking block 23, and the other end of the clamping plate 16 is connected to one end of the L-shaped connecting plate 17 that extends through the strip hole to the lower surface of the base plate 1, and the other end of the L-shaped connecting plate 17 is fixedly connected to the first slider 18, which is connected to the output end of the cylinder 19.

[0041] The positioning assembly includes a first positioning block 2, a second positioning block 3, a third positioning block 4 and a positioning column 22; the first positioning block 2, the second positioning block 3, the third positioning block 4 and the positioning column 22 are all provided with limiting protrusions, and the specific structure of the manual pressing plate 10 and the positioning assembly needs to be adjusted and set according to the specific flexible material.

[0042] The sensor assembly 7 includes a fixed base, a longitudinal rotating column, an adapter block, a transverse rotating column and a sensor body; one end of the longitudinal rotating column is fixedly connected to the fixed base, the other end of the longitudinal rotating column is rotatably connected to the longitudinal through hole of the adapter block, one end of the transverse rotating column is rotatably connected to the transverse through hole of the adapter block, the other end of the transverse rotating column is fixedly connected to the sensor fixing plate, and the sensor fixing plate is fixedly connected to the sensor body. Through the cooperation between the longitudinal rotating column, the adapter block and the transverse rotating column, the position of the sensor body can be adjusted in both the transverse and longitudinal directions to prevent the sensor body from failing to correspond to the position of the detection plate 12.

[0043] The reset component further includes a tension spring mounting plate 5 which is fixedly connected to the substrate 1, and the tension spring 6 is detachably connected to the tension spring mounting plate 5. A protective shell for the reset component is provided on the outer surface of the reset component to prevent the tension spring 6 from being exposed to the outside for a long time, which may cause tiny particles, moisture and other substances to adhere to the surface of the tension spring 6, resulting in a decrease in the elasticity of the tension spring 6, easy fatigue damage and corrosion risk.

[0044] A plurality of mounting posts are evenly distributed on the rotary wheel table 8, and the tension spring 6 is detachably connected to any one of the mounting posts. Specifically, the tension spring 6 can be connected to one of the mounting posts on the rotary wheel table 8 according to the actual length of the tension spring 6, the required magnitude of the automatic rotation force, etc.

[0045] The working ends of the lock block 23 and the lock post 11 are both inclined surfaces. When the lock post 11 flips and contacts the lock block 23, the two lock blocks 23 can be quickly opened through the contact of the two inclined surfaces. After the lock post 11 flips in place, the lock block 23 automatically resets to lock the lock post 11 to prevent the lock post 11 from automatically rotating back.

[0046] In actual use, the paired lock blocks 23 are initially in a closed state. The flexible material is pre-positioned through the positioning component. Then, the operator presses the manual pressing plate 10, which drives the rotation of the rotating shaft 9 and the stretching of the tension spring 6. The lock post 11 contacts and squeezes the lock block 23, pushing the lock block 23 to move to both sides until the lock post 11 is fully inserted in place. The lock block 23 automatically returns to its position to lock the lock post 11. At this time, the manual pressing plate 10 pre-presses the flexible material in place for fastening. Then, other process flows are carried out. After other process flows are completed, through the displacement mechanism such as the slideway provided at the bottom of the substrate 1, the whole mechanism is automatically moved to the pick-up position of the operator. The air cylinder 19 automatically opens, driving the L-shaped connecting plate 17, the clamping plate 16 and the lock block 23 to move outward. The tension spring 6 automatically retracts, driving the rotating shaft 9, the rotary wheel table 8 and the manual pressing plate to return to their positions. Then, the lock block 23 resets; the sensor body detects the position change of the detection plate 12 on the lock block 23 in real time to monitor whether the position of the lock block 23 is in place, ensuring safety for other actions and production, and then a reciprocating process is carried out; through this mechanism, manual auxiliary pre-installation of the flexible material can be carried out, and the flexible material can be accurately placed in position. The whole process is convenient to operate and highly feasible. Compared with cameras and robot vision guidance, it has higher stability, and will not affect the subsequent processes due to inaccurate placement positions. Moreover, the overall structure of this mechanism is simple, with low cost and low maintenance cost.

[0047] Obviously, the above embodiments are merely examples for clear illustration and not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or alterations can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or alterations derived therefrom still fall within the protection scope of the creation of the present utility model.

Claims

1. A preloading positioning and automatically opening mechanism, characterized in that, It includes a base plate (1), a positioning assembly, a reset assembly, a sensor assembly (7), a rotating shaft (9), a manual pressing plate (10), a locking assembly and a cylinder (19); The positioning assembly and the locking assembly are arranged on the base plate (1); both ends of the rotating shaft (9) pass through a fixed plate arranged on the base plate (1); The reset assembly comprises a tension spring (6) and a rotating wheel platform (8), the rotating wheel platform (8) is fixedly connected to the rotating shaft (9), and two ends of the tension spring (6) are respectively connected to the base plate (1) and the rotating wheel platform (8); The manual pressing plate (10) is fixedly connected to the rotating shaft (9); The locking assembly includes a pair of oppositely arranged locking blocks (23); the locking blocks (23) are slidably connected to the base plate (1) through a sliding assembly, a detection plate (12) is fixedly connected to the locking blocks (23), the pair of oppositely arranged locking blocks (23) are cooperatively connected to the locking cylinder (11) of the manual pressure plate (10), and the output end of the cylinder (19) is connected to the locking blocks (23); The sensor assembly (7) is arranged on one side of the substrate (1) and corresponds to the position of the detection plate (12).

2. The preloading positioning automatic opening mechanism according to claim 1, characterized in that, The sliding assembly includes a spring (13), a limiting plate (14), a slide rail (15), a second slide block (21) and a guide column (20); The bottom of the locking block (23) is fixedly connected to a second slider (21), and the second slider (21) is connected to a slide rail (15) provided on the base plate (1). The limiting plates (14) are provided in pairs and correspond to the positions of the two locking blocks (23). A guide column (20) is provided on one side of the locking block (23) close to the limiting plate (14). The guide column (20) is covered with a spring (13), and a hole is provided on the limiting plate (14) to cooperate with the guide column (20).

3. The preloading positioning automatic opening mechanism according to claim 2, characterized in that, The pre-pressed positioning automatic opening mechanism further includes a clamping plate (16), an L-shaped connecting plate (17) and a first sliding block (18); The base plate (1) is provided with a strip hole, one end of the clamping plate (16) is fixedly connected to the locking block (23), the other end of the clamping plate (16) is connected to one end of an L-shaped connecting plate (17) extending through the strip hole to the lower surface of the base plate (1), and the other end of the L-shaped connecting plate (17) is fixedly connected to a first slider (18), and the first slider (18) is connected to the output end of the cylinder (19).

4. The preloading positioning automatic opening mechanism according to claim 1, characterized in that, The positioning assembly comprises a first positioning block (2), a second positioning block (3), a third positioning block (4) and a positioning column (22); Limiting protrusions are provided on the first positioning block (2), the second positioning block (3), the third positioning block (4) and the positioning column (22).

5. The preloading positioning automatic opening mechanism according to claim 1, wherein The sensor assembly (7) comprises a fixed base, a longitudinal rotating column, an adapter block, a transverse rotating column and a sensor body; One end of the longitudinal rotating column is fixedly connected to the fixed base, the other end of the longitudinal rotating column is rotatably connected to the longitudinal through hole of the adapter block, one end of the transverse rotating column is rotatably connected to the transverse through hole of the adapter block, the other end of the transverse rotating column is fixedly connected to the sensor fixing plate, and the sensor main body is fixedly connected to the sensor fixing plate.

6. The preloading positioning automatic opening mechanism according to claim 1, characterized in that, The reset assembly further comprises a tension spring mounting plate (5), wherein the tension spring mounting plate (5) is fixedly connected to the base plate (1), and the tension spring (6) is detachably connected to the tension spring mounting plate (5).

7. The preloading positioning automatic opening mechanism according to claim 1, characterized in that A plurality of mounting posts are evenly distributed on the rotating turntable (8), and the tension spring (6) is detachably connected to any one of the mounting posts.

8. The preloading positioning automatic opening mechanism according to claim 1, characterized in that, The working ends of the locking block (23) and the locking post (11) are both inclined surfaces.

9. The preloading positioning automatic opening mechanism according to claim 1, characterized in that A reset component protection shell is arranged on the outer surface of the reset component.