Polishing device for pipe fitting machining
Patent Information
- Application Number
- CN202421819118.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Existing pipe fitting grinding devices often only can single polish the inner or outer walls, which are inefficient and can easily cause shaking, affecting the grinding effect and the quality of pipe fittings.
The combined design of a single-axis feed assembly, an inner wall grinding assembly, a pipe lifting device and an outer wall grinding assembly is adopted. The drive motor drives the screw to rotate, move the driving and sliding tables, and synchronously grind the inner and outer walls with the grinding head and the grinding belt, and the pipes are limited to fix the position through the adjustment unit and the drive roller.
It achieves efficient and even grinding of the inner and outer walls of the pipe fittings, prevents shaking, improves grinding efficiency and effect, and ensures the stability and quality of the pipe fittings.
Smart Images

Figure CN223172652U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of pipe processing, and in particular to a grinding device for pipe processing. Background Art
[0002] Polishing is an essential process step in the pipe processing industry, directly impacting both the appearance quality and subsequent performance of the pipe. Currently, a variety of pipe polishing devices are available on the market, but most utilize a single polishing method, polishing only the inner or outer wall of the pipe. This results in low efficiency and poor results. Furthermore, these devices struggle to stably secure the pipe during the polishing process, making it prone to shaking, resulting in uneven polishing and even damage to the pipe.
[0003] The above information disclosed in this background technology is only used to increase the understanding of the background technology of this application. Therefore, it may contain information that does not constitute the prior art known to ordinary technicians in this field. Utility Model Content
[0004] In order to solve the problem that traditional grinding devices can only perform single grinding on the inner and outer walls of pipe fittings, the present application provides a grinding device for pipe fitting processing.
[0005] The present application provides a grinding device for pipe processing that adopts the following technical solution:
[0006] A grinding device for pipe processing, comprising a single-axis feeding assembly, an inner wall grinding assembly, a pipe lifting device and an outer wall grinding assembly;
[0007] The single-axis feeding assembly includes a traveling guide rail, on which a traveling carriage is provided, and the traveling carriage can move along the X-axis direction;
[0008] The inner wall grinding assembly includes a bracket arranged on the traveling crane, a connecting shaft is rotatably arranged on the bracket, and a grinding head is arranged at the end of the connecting shaft;
[0009] The pipe lifting device is arranged at the end of the driving guide rail, and the pipe lifting device is composed of a plurality of hosting components, and the hosting components include a bracket, and two driving rollers are rotatably arranged on the bracket, and two adjacent driving rollers are provided with couplings;
[0010] The outer wall grinding assembly includes slides arranged on both sides of the pipeline lifting device, and the slides can move along the X-axis direction. The slides are hinged with a direction adjustment unit, and the direction adjustment unit is provided with a grinding unit for grinding the outer wall of the pipeline and limiting the pipeline at the same time.
[0011] Preferably, a screw rod is provided on the side of the crane guide rail, one end of the screw rod is connected to a drive motor, a threaded sleeve is provided on the screw rod for transmission, and the threaded sleeve is fixedly connected to the crane.
[0012] Preferably, a grinding motor is further provided on the crane, the grinding motor is transmission-connected to the connecting shaft, and a connecting rod is provided between the slide and the crane.
[0013] Preferably, the direction adjustment unit includes a rotating plate rotatably arranged on the slide, a hinge shaft is provided at one end of the rotating plate, and a plurality of rotating hydraulic cylinders are fixedly sleeved on the rotating plate.
[0014] Preferably, the grinding unit comprises two grinding rollers rotatably arranged on a rotary hydraulic cylinder, the two grinding rollers are covered with a grinding belt, and the end of one of the grinding rollers is transmission-connected to a rotating motor.
[0015] In summary, this application has the following beneficial technical effects:
[0016] Through the coordinated use of a single-axis feeding assembly, an inner wall grinding assembly, a hosting assembly, an outer wall grinding assembly, and a transmission unit, a driving motor is used to drive the screw to rotate, so that the crane moves, and the inner wall grinding assembly and the outer wall grinding assembly are driven to perform mobile grinding, so that the grinding head and the grinding belt can grind the inner wall and outer wall of the pipe respectively. At the same time, the staggered grinding units can also cooperate with the driving roller to form a limit on the pipe to prevent the pipe from shaking during grinding. Compared with the existing technology, it has the advantages of high grinding efficiency and good grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of a first-perspective three-dimensional structure of an embodiment of the application;
[0018] Figure 2 is a schematic diagram of a second perspective three-dimensional structure of an embodiment of the application;
[0019] Figure 3 It is a schematic diagram of the three-dimensional structure from a third perspective of the embodiment of the application.
[0020] Explanation of the accompanying drawings: 1. Single-axis feeding assembly; 101. Crane guide rail; 102. Screw rod; 103. Drive motor; 104. Crane; 105. Threaded sleeve; 2. Inner wall grinding assembly; 201. Bracket; 202. Connecting shaft; 203. Grinding motor; 204. Grinding head; 3. Trustee assembly; 301. Bracket; 302. Drive roller; 303. Coupling; 4. Outer wall grinding assembly; 401. Slide rail; 402. Slide; 403. Connecting rod; 404. Grinding unit; 4041. Rotating motor; 4042. Grinding roller; 4043. Grinding belt; 405. Adjustment unit; 4051. Rotating plate; 4052. Articulated shaft; 4053. Rotating hydraulic cylinder; 5. Transmission unit. DETAILED DESCRIPTION
[0021] The following is combined withFigures 1-3 A further detailed description of the present application will be given.
[0022] An embodiment of the present application discloses a grinding device for pipe fittings processing. Referring to Figures 1-3 , a grinding device for pipe fittings processing includes a single-axis feeding component 1. The single-axis feeding component 1 includes a traveling guide rail 101 for support and guidance. A traveling carriage 104 is installed on the traveling guide rail 101, and the traveling carriage 104 can move along the X-axis direction. An inner wall grinding component 2 is installed on the traveling carriage 104. The inner wall grinding component 2 includes a bracket 201 installed on the traveling carriage 104 by bolts. A connecting shaft 202 is installed on the bracket 201 through bearings. A grinding head 204 is installed at the end of the connecting shaft 202. A pipe lifting device is installed at the end of the traveling guide rail 101. The pipe lifting device is composed of several pipe supporting components 3. The pipe supporting component 3 includes a bracket 301. Two driving rollers 302 are installed on the bracket 301 through bearings. A coupling 303 is installed between two adjacent driving rollers 302. An outer wall grinding component 4 includes sliding platforms 402 installed on both sides of the pipe lifting device, and the sliding platforms 402 can move along the X-axis direction. A steering unit 405 is hinged on the sliding platform 402. A grinding unit 404 is installed on the steering unit 405. The two grinding units 404 are designed with a staggered distribution. By placing the pipe on the driving rollers 302 and driving it to rotate by the driving rollers 302, it is convenient for the grinding unit 404 and the grinding head 204 to grind the inner and outer walls of the pipe respectively. At the same time, the two grinding units 404 with a staggered distribution can limit the pipe to prevent shaking during grinding. By adjusting the grinding angle of the grinding unit 404 through the steering unit 405, pipes with different angles can be used.
[0023] Referring to Figure 1 , a lead screw 102 is installed on the side of the traveling guide rail 101. One end of the lead screw 102 is connected to a driving motor 103. A lead screw nut 105 is installed on the lead screw 102 in a transmission manner. The lead screw nut 105 is fixedly connected to the traveling carriage 104. The driving motor 103 drives the lead screw 102 to rotate. The lead screw 102 drives the lead screw nut 105 to move along the traveling guide rail 101, thereby driving the traveling carriage 104 to move along the X-axis direction for grinding long pipe fittings.
[0024] Referring to Figure 2 , a grinding motor 203 is also installed on the traveling carriage 104. The grinding motor 203 is in transmission connection with the connecting shaft 202. A connecting rod 403 is installed between the sliding platform 402 and the traveling carriage 104. By moving the traveling carriage 104, the inner wall grinding component 2 and the sliding platform 402 are driven to move, so that the grinding unit 404 and the grinding head 204 move synchronously. A sliding platform 402 is installed on the lower side of the sliding platform 402 on the pipe supporting component 3. The sliding platform 402 is supported and guided by a slide rail 401 to ensure the smoothness of the movement. When grinding pipes of different calibers, two adjacent driving rollers 302 are connected to an external power device through a transmission unit 5.
[0025] Reference Figure 2 and Figure 3 The direction adjustment unit 405 includes a rotating plate 4051 mounted on the slide 402 through a bearing, and a hinge shaft 4052 is installed at one end of the rotating plate 4051. A plurality of rotating hydraulic cylinders 4053 are fixedly sleeved on the rotating plate 4051. The rotating plate 4051 is driven by the hinge shaft 4052 to drive the rotating hydraulic cylinder 4053 to rotate, so as to adjust the angle of the grinding unit 404 to adapt to pipes of different diameters. The grinding unit 404 includes two grinding rollers 4042 mounted on the rotating hydraulic cylinder 4053 through bearings. A grinding belt 4043 is sleeved on the two grinding rollers 4042, and the end of one of the grinding rollers 4042 is connected to the rotating motor 4041. The grinding roller 4042 is driven by the rotating motor 4041 to drive the grinding belt 4043 to rotate at high speed, and the outer wall of the pipe is polished by the grinding belt 4043.
[0026] Reference Figure 3 If the pipes of the same diameter are polished, the two adjacent driving rollers 302 are connected to the screw rod 102 through the transmission unit 5, which can reduce energy consumption.
[0027] The implementation principle of a grinding device for pipe processing in the embodiment of the present application is as follows:
[0028] The pipe to be ground is placed on the drive roller 302 of the hosting assembly 3 to ensure that the pipe is stable and can rotate freely.
[0029] The positions and angles of the inner wall grinding assembly 2 and the outer wall grinding assembly 4 are adjusted to suit the size and grinding requirements of the pipe fitting.
[0030] The drive motor 103 is started, and the driving crane 104 moves along the driving guide rail 101 through the transmission of the screw rod 102 and the screw sleeve 105, driving the inner wall grinding assembly 2 and the outer wall grinding assembly 4 to move synchronously. At the same time, the driving roller 302 of the tube assembly 3 is driven to rotate through the transmission unit 5, driving the pipe to rotate.
[0031] The grinding unit 404 of the outer wall grinding assembly 4 grinds the outer wall of the pipe at a suitable angle under the adjustment of the direction adjustment unit 405. The grinding head 204 of the inner wall grinding assembly 2 grinds the inner wall of the pipe under the movement of the crane 104.
[0032] When the pipe is polished, the crane 104 is controlled to reset, and the drive motor 103 and the transmission unit 5 are turned off to stop the rotation of the pipe and the movement of the polishing assembly.
[0033] Take out the polished pipe fittings and conduct quality inspection.
[0034] The following points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the internal connection of two components. It can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to represent relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0035] Second, in the drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the usual designs. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0036] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
[0037] The above are all the preferred embodiments of this application and do not limit the protection scope of this application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. A grinding device for pipe fitting processing, comprising a single-axis feeding component (1), an inner wall grinding component (2), a pipe lifting device, and an outer wall grinding component (4); The single-axis feeding component (1) includes a traveling guide rail (101), on which a traveling vehicle (104) is arranged, and the traveling vehicle (104) can move along the X-axis direction; The inner wall grinding component (2) includes a bracket (201) arranged on the traveling vehicle (104), a connecting shaft (202) is rotatably arranged on the bracket (201), and a grinding head (204) is arranged at the end of the connecting shaft (202); The pipe lifting device is arranged at the end of the traveling guide rail (101), and the pipe lifting device is composed of a plurality of pipe supporting components (3). Each pipe supporting component (3) includes a bracket (301), and two driving rollers (302) are rotatably arranged on the bracket (301). A coupling (303) is arranged between two adjacent driving rollers (302); The outer wall grinding component (4) includes sliding platforms (402) arranged on both sides of the pipe lifting device, and the sliding platforms (402) can move along the X-axis direction. A steering unit (405) is hinged on the sliding platforms (402), and a grinding unit (404) is arranged on the steering unit (405) for grinding the outer wall of the pipe and limiting the pipe at the same time.
2. The grinding device for pipe fitting processing according to claim 1, wherein: A lead screw (102) is arranged on the side of the traveling guide rail (101), one end of the lead screw (102) is connected with a driving motor (103), a lead screw sleeve (105) is arranged on the lead screw (102) in a transmission manner, and the lead screw sleeve (105) is fixedly connected with the traveling vehicle (104).
3. A grinding device for pipe fitting processing according to claim 1, characterized in that: A grinding motor (203) is further arranged on the traveling vehicle (104), the grinding motor (203) is in transmission connection with the connecting shaft (202), and a connecting rod (403) is arranged between the sliding platform (402) and the traveling vehicle (104).
4. A grinding device for pipe fitting processing according to claim 1, characterized in that: The steering unit (405) includes a rotating plate (4051) rotatably arranged on the sliding platform (402), a hinge shaft (4052) is arranged at one end of the rotating plate (4051), and a plurality of rotating hydraulic cylinders (4053) are fixedly sleeved on the rotating plate (4051).
5. The grinding device for pipe fitting processing according to claim 4, characterized in that: The grinding unit (404) includes two grinding rollers (4042) rotatably arranged on the rotating hydraulic cylinders (4053), a grinding belt (4043) is sleeved on the two grinding rollers (4042), and a rotating motor (4041) is in transmission connection with the end of one of the grinding rollers (4042).