Rust removal device used before steel bar welding
By designing a steel bar rust removal device before welding, using motor-driven grinding and fan vacuuming, the hazards and dust pollution problems of traditional manual rust removal are solved, and a safe and efficient steel bar rust removal effect is achieved.
Patent Information
- Application Number
- CN202422372423.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-28
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-28
AI Technical Summary
Traditional manual hand-held grinding and rust removal methods are dangerous and dust pollution, making it difficult to effectively clean small-volume steel bars and have an impact on the environment and health.
A steel bar rust removal device is designed before welding, including grinding components and cleaning components, and a motor drive grinding disc grinding steel bars and adsorbing dust through the fan to achieve automatic rust removal and dust collection.
A safe and efficient steel bar rust removal process is achieved, which reduces dust pollution and health impacts and improves rust removal efficiency.
Smart Images

Figure CN223172670U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel bar welding, and particularly relates to a rust removal device for steel bars before welding. Background Art
[0002] Steel bar welding is to connect steel bars axially or crosswise by using electric welding equipment. The quality of steel bar welding is related to the weldability of steel and welding technology. The weldability is related to alloy elements such as carbon, manganese, and titanium in the steel bar. The electric welding process includes welding parameters and operation level. Due to factors such as humid storage environment, rust sometimes appears on the surface of the steel bar. In order to ensure the welding quality, the rust on its surface will be treated.
[0003] During the rust removal process of steel bars, traditional rust removal methods often use manual hand-held grinding devices to process them. It not only has certain dangers, but also is difficult to clean them thoroughly due to the small volume of the steel bars. And a large amount of dust will be generated during the cleaning process, which will have a certain impact on the environment and the health of workers. To solve the above problems, there is an urgent need for a rust removal device for steel bars before welding to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems that during the rust removal process of steel bars, traditional rust removal methods often use manual hand-held grinding devices to process them, which not only has certain dangers, but also is difficult to clean them thoroughly due to the small volume of the steel bars, and a large amount of dust will be generated during the cleaning process, which will have a certain impact on the environment and the health of workers, and to propose a rust removal device for steel bars before welding.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A rust removal device for steel bars before welding, including a housing, a baffle is fixedly connected to the bottom surface of the housing, a through hole is opened in the baffle, a support frame is fixedly connected to the inner wall of the housing, a grinding assembly is arranged in the housing, and a cleaning assembly is arranged at the bottom end of the housing.
[0006] As a further description of the above technical scheme:
[0007] The grinding assembly includes a motor, a first belt pulley is fixedly connected to the output shaft of the motor, an installation cylinder is fixedly connected to one side of the first belt pulley, and a first grinding disc is fixedly connected to the outer wall of the installation cylinder.
[0008] As a further description of the above technical scheme:
[0009] The installation cylinder is rotationally connected to the through hole opened in the support frame therein. A slide rod is slidably connected to the installation cylinder through a groove opened therein. A second grinding disc is fixedly connected to the outer wall of the slide rod, and a plain bearing is fixedly connected to one side of the second grinding disc.
[0010] As a further description of the above technical solution:
[0011] The other side of the plain bearing is fixedly connected with a connecting rod. The connecting rod is slidably connected to the outer shell through a through hole opened therein. A spring is arranged on the outer wall of the connecting rod. One end of the spring is connected to one side of the plain bearing, and the other side of the spring is connected to the inner wall of the outer shell.
[0012] As a further description of the above technical solution:
[0013] The cleaning assembly includes a base. The top end of the base is fixedly connected to the outer shell. A material receiving groove is slidably connected to the base. A filter screen is fixedly connected to an opening on one side of the material receiving groove.
[0014] As a further description of the above technical solution:
[0015] A blower is fixedly connected to a through hole opened on one side of the base. A second pulley is fixedly connected to the rotating shaft of the blower. A belt is slidably connected to the outer wall of the second pulley. The other end of the belt is slidably connected to the first pulley.
[0016] To sum up, due to the adoption of the above technical solution, the beneficial effects of the present utility model are as follows:
[0017] 1. In the present utility model, by arranging a first grinding disc inside, when grinding is required, the motor is started to drive the installation cylinder to rotate, thereby driving the first grinding disc to rotate. At the same time, the rotation of the installation cylinder drives the slide rod to rotate, thereby driving the second grinding disc to rotate. When grinding, one end of the steel bar is placed between the first grinding disc and the second grinding disc for grinding. Through this design, when rust removal of the steel bar is carried out, only one end of the steel bar needs to be inserted between the first grinding disc and the second grinding disc for grinding and rust removal, without manually holding the grinding assembly to prevent accidents. At the same time, the two grinding discs are in contact with the steel bar through the spring, thereby improving the grinding efficiency.
[0018] 2. In the present utility model, by arranging a blower inside, when grinding, the motor drives the first pulley to rotate, thereby driving the second pulley to rotate through the belt, so that the blower rotates and operates. Thereby, the dust generated during the grinding process is inhaled into the material receiving groove through the filter screen and the through hole opened in the baffle. Through this design, a certain adsorption of the dust generated during the grinding process is realized, thereby reducing its impact on the surrounding environment and reducing the impact on the health of workers. Brief Description of the Drawings
[0019] Figure 1 It is a three-dimensional structural schematic diagram of a rust removal device before steel bar welding.
[0020] Figure 2 It is an exploded three-dimensional structural schematic diagram of a rust removal device before steel bar welding.
[0021] Figure 3 It is an exploded three-dimensional structural schematic diagram of a grinding component in a rust removal device before steel bar welding.
[0022] Figure 4 It is an exploded three-dimensional structural schematic diagram of a cleaning component in a rust removal device before steel bar welding.
[0023] Legend Explanation:
[0024] 1. Outer shell; 2. Support frame; 3. Baffle; 4. Cleaning component; 41. Material receiving trough; 42. Filter screen; 43. Belt; 44. Base; 45. Second pulley; 46. Fan; 5. Grinding component; 51. Motor; 52. First pulley; 53. Installation cylinder; 54. First grinding disc; 55. Slide bar; 56. Second grinding disc; 57. Plain bearing; 58. Connecting rod; 59. Spring. Detailed Implementation Manner
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0026] Please refer to Figures 1-4 , the present invention provides a technical solution: a rust removal device before steel bar welding, including an outer shell 1, the bottom surface of the outer shell 1 is fixedly connected with a baffle 3, a through hole is opened in the baffle 3, a support frame 2 is fixedly connected to the inner wall of the outer shell 1, a grinding component 5 is arranged inside the outer shell 1, and a cleaning component 4 is arranged at the bottom end of the outer shell 1;
[0027] The grinding assembly 5 includes a motor 51. The output shaft of the motor 51 is fixedly connected to a first pulley 52. One side of the first pulley 52 is fixedly connected to an installation cylinder 53. The outer wall of the installation cylinder 53 is fixedly connected to a first grinding disc 54. The installation cylinder 53 is rotationally connected to the through hole opened in the support frame 2 through it. The installation cylinder 53 is slidably connected to a slide bar 55 through the groove opened in it. The outer wall of the slide bar 55 is fixedly connected to a second grinding disc 56. One side of the second grinding disc 56 is fixedly connected to a plain bearing 57. The other side of the plain bearing 57 is fixedly connected to a connecting rod 58. The connecting rod 58 is slidably connected to the through hole opened in the housing 1 through it. A spring 59 is provided on the outer wall of the connecting rod 58. One end of the spring 59 is connected to one side of the plain bearing 57, and the other side of the spring 59 is connected to the inner wall of the housing 1;
[0028] The specific implementation method is as follows: When grinding is required, start the motor 51 to drive the installation cylinder 53 to rotate, thereby driving the first grinding disc 54 to rotate. At the same time, the rotation of the installation cylinder 53 drives the slide bar 55 to rotate, thereby driving the second grinding disc 56 to rotate. When grinding, one end of the steel bar is placed between the first grinding disc 54 and the second grinding disc 56, and a certain extrusion is applied to it, so that the second grinding disc 56 moves and the spring 59 is compressed, so that the second grinding disc 56 is in close contact with the steel bar through the spring 59;
[0029] The cleaning assembly 4 includes a base 44. The top end of the base 44 is fixedly connected to the housing 1. A material receiving groove 41 is slidably connected in the base 44. One side opening of the material receiving groove 41 is fixedly connected to a filter screen 42. A blower 46 is fixedly connected in the through hole opened on one side of the base 44. The rotating shaft of the blower 46 is fixedly connected to a second pulley 45. A belt 43 is slidably connected to the outer wall of the second pulley 45. The other end of the belt 43 is slidably connected to the first pulley 52.
[0030] The specific implementation method is as follows: When grinding, the motor 51 drives the first pulley 52 to rotate, thereby driving the second pulley 45 to rotate through the belt 43, so that the blower 46 rotates and operates, so that the dust generated during the grinding process is sucked into the material receiving groove 41 through the filter screen 42 and the through holes opened in the baffle 3.
[0031] Working principle: When grinding is required, start the motor 51 to drive the mounting cylinder 53 to rotate, which in turn drives the first grinding disc 54 to rotate. At the same time, the rotation of the mounting cylinder 53 drives the sliding rod 55 to rotate, which drives the second grinding disc 56 to rotate. When grinding, place one end of the steel bar between the first grinding disc 54 and the second grinding disc 56 and apply a certain extrusion force to it, causing the second grinding disc 56 to move and compress the spring 59. Thus, the second grinding disc 56 is in close contact with the steel bar through the spring 59. During grinding, the motor 51 drives the first pulley 52 to rotate, which drives the second pulley 45 to rotate through the belt 43, causing the blower 46 to rotate and operate. Then, the dust generated during the grinding process is sucked into the material receiving groove 41 through the filter screen 42 and the through holes opened in the baffle 3. When cleaning is required, simply pull out the material receiving groove 41 to clean it.
[0032] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.
Claims
1. A rust removal device for reinforcing bars before welding, comprising a housing (1), characterized in that: A baffle (3) is fixedly connected to the bottom surface of the housing (1). A through hole is provided in the baffle (3). A support frame (2) is fixedly connected to the inner wall of the housing (1). A grinding assembly (5) is provided in the housing (1), and a cleaning assembly (4) is provided at the bottom end of the housing (1).
2. The rust removal device for steel bars before welding according to claim 1, characterized in that, The grinding assembly (5) includes a motor (51). The output shaft of the motor (51) is fixedly connected to a first pulley (52). A mounting cylinder (53) is fixedly connected to one side of the first pulley (52). A first grinding disc (54) is fixedly connected to the outer wall of the mounting cylinder (53).
3. The rust removal device for steel bars before welding according to claim 2, characterized in that, The mounting cylinder (53) is rotatably connected to the through hole provided in the support frame (2) through the through hole provided therein. A sliding rod (55) is slidably connected to the mounting cylinder (53) through the groove provided therein. A second grinding disc (56) is fixedly connected to the outer wall of the sliding rod (55). A flat bearing (57) is fixedly connected to one side of the second grinding disc (56).
4. The rust removal device for steel bars before welding according to claim 3, characterized in that, A connecting rod (58) is fixedly connected to the other side of the flat bearing (57). The connecting rod (58) is slidably connected to the through hole provided in the housing (1) through the through hole provided therein. A spring (59) is provided on the outer wall of the connecting rod (58). One end of the spring (59) is connected to one side of the flat bearing (57), and the other side of the spring (59) is connected to the inner wall of the housing (1).
5. The rust removal device for steel bars before welding according to claim 4, characterized in that, The cleaning assembly (4) includes a base (44). The top end of the base (44) is fixedly connected to the housing (1). A material receiving groove (41) is slidably connected to the base (44). A filter screen (42) is fixedly connected to the opening on one side of the material receiving groove (41).
6. The rust removal device for steel bars before welding according to claim 5, characterized in that, A blower (46) is fixedly connected to the through hole provided on one side of the base (44). A second pulley (45) is fixedly connected to the rotating shaft of the blower (46). A belt (43) is slidably connected to the outer wall of the second pulley (45). The other end of the belt (43) is slidably connected to the first pulley (52).